STI DrainMaster V 1190, DrainMaster V 2090 Assembly Instruction Manual

Technical data Installation
Assembly instruction DrainMaster V-Series
2
It is essential to read through this instruction carefully prior to the assembly and initial operation.
General safety instructions
Any installation activities have to be executed by authorised professional staff. Please pay increased attention to:
– the conditions on site – the local regulations – the recognized rules of engineering (especially DIN 4757 Part 1 and 3) – the proper state of the existing roof construction – the safety rules concerning roof works – the safety regulations for safety equipment – the assembly instructions for components given by your supplier – the safety instructions of VDE and DVGW
Solely the constructor of the installation is resposible for a proper assembly.
Functioning of the DrainMaster
The patented DrainMaster is an innovative solution for draining solar systems. In doing so, only the
collector eld as well as the pipes above the
DrainMaster will be drained. In a state of rest, the DrainMaster collects the heat transfer medium. Thereby the installation is unable to overheat and as a result, the heat transfer medium and the system components will be protected. The maintenance charges can be minised and running the installation becomes safer. The regulation of the DrainMaster is carried out by the solar controller. If there is a temperature measured at the collector which differs by DeltaT from the temperature measured in the tank, the circulating pump activates
automatically. The collectors will be lled with the
heat transfer medium which had been collected in the DrainMaster and in the course of this, the DrainMaster takes up the air pressed out. The liquid which has been heated inside the collectors circulates and heats the tank. If DeltaT will be undershot or if a maximum temperature will be reached in the collector, the circulating pump deactivates, the collectors drain and the liquid will be collected in the DrainMaster.
The covering of the DrainMaster is a particularly
manufactured aluminium prole for the assembly
with the collectors even outside of the roof cladding.
Any component which gets in contact with the heat transfer medium is made of stainless steel. Please make sure to not use material in the solar circuit which might damage the stainless steel.
Construction of the DrainMaster
The collectors have to be self-draining. The piping of the collectors has to enable an entire draining.
In the whole solar circuit (ow and backow), ap
valves must not be assembled. As the DrainMaster enables a low system pressure, a safety valve of
3 bar is sufcient provided that the overall system height permits it. Flow as well as backow should be
equipped with a syphon as closely as possible at the heat exchanger so that a thermic pipe circulation can be excluded.
System requirements
Operation Draining
3
FKA 240
1190
1160
1190
1160
FKA 240
2090
2060
1190
2060
FKA 240FKA 240
FKA 240
60
60
30
30
FKA 240
Volume DrainMaster V-series V 1190 (1190 mm) 7 l V 2090 (2090 mm) 12,8 l
Example dimensioning: Field of six collectors FKA 240V in two rows
Six collectors à 2,65 l plus connection line ca. 1 l / m
= 16,9 l volume collector eld
Selection of DrainMasters: Roof-mounted / 1 Basic module V 1190 bottom support: 3 Extension module V 1190
Roof-integrated 1 Basic module V 2090 3 Extension module V 1190
Dimensioning
The DrainMaster always has to be able to take the whole quantity of liquid of the collector eld including the connection line above the DrainMaster. If there are any insecurities, please contact your specialist retailer.
Beside the basic module with a degassing and perfusion zone, extension modules are available for installations with a higher volume. These extensions increase the usable volume range if the installation is in stagnation.
Grid dimension
The DrainMaster series had been adjusted to the collector FKA 240. Two different lengths can be offered which refer to the collector types FKA 240 V (2,2 l) abd FKA 240 H (2,65 l).
When assembling roof-integrated installations with a sheet metal surrounding, the two DrainMaster versions can be combined by a modular construction.
(Combination is possible for roof-integrated installati­ons.)
4
min. 50 cm
Roof-integrated installation
The DrainMaster is suitable for an assembly directly below the collectors. In doing so, it is necessary to observe that the DrainMaster always has to be as­sembled below the lowest edge of the collectors, but at least 50 cm higher than the circulating pump and the heat exchanger.
Alignment of the connections
The DrainMaster has to be adjusted in such a way that the inow and outow can be arranged as verti­cal as possible (turn the DrainMaster so that the con­nections are perperndicular).
The connection which is marked with the red label is the opening of the DrainMaster on top.
Connecting pipes
Please pay increased attention that the connecting
pipes from the collector eld to the DrainMaster do
not present any counter inclination (or syphon).
When installing the backow and the ow above the lowest edge of the collector eld (e. g. above the ridge sheet), please pay attention that the backow
(cold side) will be led to the level of the DrainMaster by a syphon and that it will be piped with a pipe dia­meter up to the highest point in accordance with the table below.
Number of collectors - wire cross section [mm]
1 12 2 12 3 18 4 20 5 22 6 22
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