stex S25R Service Manual

S25R Recumbent Bike
Customer Support Services
Service manual
General Contents
1. Introduction
2. Component identification
3. Parts manual
4. Assembly instructions
1. Introduction
This manual is applicable to STEX recumbent exercise bikes, S25R//S25RX//S25RXi. Information represents typical configuration and may differ slightly from actual. But this service manual provides recommendation for safe and efficient approaches to problem situations.
// In assembly mode
Refer to Chapter 4 - Assembly instructions. Accompanying parts, identification listing and the step by step assembly procedures have been assembled to make the set-up of the STEX recumbent exercise bike as quickly and easy as possible.
// If you have any problem ~~~
If you have any problem for STEX exercise new bikes, please contact our sales dealer or our service center by phone or E-mail. In order to speed our response to your particular situation, please have the following information available
1. Model number
2. The serial number
3. The symptom of the problem
4. The part (or assembly) name and number of order
Refer to Chapter 3. Parts manual
3. Part manual
3-1 Leveller assembly (#1) – S25R Series
3-1 Description
No
Parts
Parts No.
Remark
1
Leveling foot
301002
4 ea 2
Moving wheel
301003
2 ea 3
Hex head
300034
2 ea
M10 x 45L
4
Nut-Nylon Insert lock
300024
2 ea
M10
5
Pl_Footcap support. 0001
301004
2 ea 6
Machine pan head
300040
4 ea
M5 x 12L (SEMS)
3-2 Crank shaft / Pulley assembly (#2) – S25R Series
3-2 Description
No
Parts
Parts No.
Remark
1
Assy Crank housing
301006
1 ea 2
Ball bearing
300157
2 ea
6205ZZ
3
Assy Crank shaft
301007
1 ea 4
Snapring
300152
1 ea
Shaft 25
5
Mold_Crank pulley
301009
1 ea 6
PL_Crank shaft
301010
1 ea
7
Hex. Socket head
300089
3 ea
M6 x 15L (SEMS)
8
Hex. Socket head
300082
3 ea
M8 x 20L (SEMS)
3-3 Motor / Idler assembly (#3) – S25R Series
3-3 Description
No
Parts
Parts No.
Remark
1
Hybrid Generator
301037
1 ea 2
Hex. Socket head
300089
4 ea
M6 x 15L (SEMS)
3
BRK_Idler
301012
1 ea 4
Roller Idler 0001
32M2-MS031
1 ea 5
Ball bearing
300160
1 ea
6203ZZ
6
Bush_Idler 0001
32M2-MS041
1 ea 7
Snapring
300146
1 ea
Shaft 40
8
Socket Flat head
300123
1 ea
M8 x 35L
9
Washer Flat
300011
1 ea
M10
10
Nut Nylon Insert lock
300023
1 ea
M8
11
Bush Idler 0002
301013
3 ea 12
Flat head
300067
3 ea
M5 x 16L
13
Poly V-Belt
301015
1 ea
380J
14
Spring Idler
301014
1 ea
3-4 LM guide assembly (#4) – S25R Series
3-4 Description
No
Parts
Parts No.
Remark
1
AL_ LM Guide
301141
1 ea 2
PL Level guide
301142
1 ea 3
Hex. Socket head
300093
2 ea
M8 x 20L (SEMS)
4
Hex. Socket head
300093
6 ea
M8 x 20L (SEMS)
3-5 Power board assembly (#5) – S25R Series
3-5 Description
No
Parts
Parts No.
Remark
1
BRK Power board
301139
1 ea 2
Power board
201006
1 ea 3
Machine pan head
300057
4 ea
M4 x 8L (SEMS)
4
Machine pan head
300040
2 ea
M5 x 12L (SEMS)
3-6 Rear cover assembly (#6) – S25R Series
3-6 Description
No
Parts
Parts No.
Remark
1
Mold_ Rear cover R
301155
1 ea 2
Mold_ Rear cover L
301156
1 ea 3
Tapping pan head
300071
4 ea
M5 x 10L
< 10 >
3-7 Foot cover assembly (#7) – S25R Series
3-7 Description
No
Parts
Parts No.
Remark
1
Mold Foot cover
301024
1 ea 2
Machine pan head
300040
2 ea
M5 x 12L (SEMS)
3
Mold Foot cover
301024
1 ea 4
Machine pan head
300040
2 ea
M5 x 12L (SEMS)
5
Rubber Footcover cap
301005
2 ea 6
Machine pan head
300040
2 ea
M5 x 12L (SEMS)
< 11 >
3-8 Seat assembly (#8) – S25R Series
< 12 >
3-8 Description
No
Parts
Parts No.
Remark
1
Assy Movable wheel
201069
7 ea 2
Hex. Socket head
300095
4 ea
M8 x 12L
3
Assy Adjust roller shaft
201079
3 ea 4
Snap ring
300149
3 ea
Shaft 10
5
Hex. Socket head
300092
3 ea
M8 x 15L (SEMS)
6
Assy Latch(RE)
201077
1 ea 7
Hex. Socket head
300104
1 ea
M6 x 12L
8
Assy Adjust. Handle(RE)
201075
1 ea 9
Spring hinge
301176
1 ea 10
Nut Nylon Insert lock
300023
1 ea
M8
11
Cushion seat(RE)
301179
1 ea 12
Hex. Socket head
300082
4 ea
M8 x 20L (SEMS)
13
Assy seat side handle L
201072
1 set
14
Assy seat side handle R
201071
1 set
15
Hex. Socket head
300082
6 ea
M8 x 20L (SEMS)
16
Cup holder
301107
1 ea
17
Machine pan head
300065
1 ea
M5 x 12L (SEMS)
18
Cushion Backrest
301368
1 ea 19
Hex. Socket head
300082
4 ea
M8 x 20L (SEMS)
20
Mold_ Backrest cover
301369
1 ea 21
Tapping pan head
300069
6 ea
M5 x 16L
< 13 >
3-9 Main cover assembly (#9) – S25R Series
3-9 Description
No
Parts
Parts No.
Remark
1
Assy_ R Main cover R
201056
1 ea 2
Mold_ Main cover cap
301037
1 ea 3
Assy Ext. Input board
201013
1 ea 4
Machine pan head
300065
2 ea
M5 x 12L (SEMS)
5
Assy_ R Main cover L
201059
1 ea 6
Tapping pan head
300071
7 ea
M5 x 10L
7
Machine pan head
300065
2 ea
M5 x 12L (SEMS)
8
Assy LM Guide cap
201080
1 ea 9
Machine pan head
300038
2 ea
M4 x 10L (SEMS)
< 14 >
3-10 Pedal assembly (#10) – S25R Series
3-10 Description
No
Parts
Parts No.
Remark
1
PL Crank connector
301050
2 ea 2
Crank Arm L
201128
1 ea 3
Crank Arm R
201127
1 ea 4
Crank pedals
301049
2 ea 5
Washer Flat
300010
2 ea
M8
6
Hex. Socket head
300103
2 ea
M8 x 25L (CM)
< 15 >
3-11 Display console aseembly (# 11) – S25R Series
3-11 Description
No
Parts
Parts No.
Remark
1
Mold_ Fast Track bottom
301061
1 ea 2
Machine pan head
300065
2 ea
M5 x 12L (SEMS)
3
Assy Front handle(RE)
201081
1 ea 4
Hex. Socket head
300089
4 ea
M6 x 15L (SEMS)
5
Mold_ Fast Track top
301079
1 ea
6
Machine pan head
300065
4 ea
M5 x 12L (SEMS)
< 16 >
3-12 Display console aseembly (#12) – S25R Series
3-12 Description
No
Parts
Parts No.
Remark
1
Assy Display conlsole (S25R / S25RX / S25RXi)
201033 / 201035 /
201114
1 set 2
Machine pan head
300065
5 ea
M5 x 12L (SEMS)
3
Mold_ Console rear cover
301106
1 ea 4
Tapping pan head
300071
4 ea
M5 x 10L
< 17 >
3-13 Display console assembly (#13-1) – S25R
3-13 Description
No
Parts
Parts No.
Remark
1
Mold_ Console front cover 01
301084
1 ea 2
Display board
201039
1 ea 3
Tapping pan head
300051
6 ea
M4 x 8L
4
Mold_ Front board cover 0002
201066
1 ea 5
BRK Front board
301103
1 ea 6
Front board
201044
1 ea 7
Machine pan head
300057
2 ea
M4 x8L (SEMS)
8
Machine pan head
300040
2 ea
M5 x 12L (SEMS)
9
Tapping pan head
300071
2 ea
M5 x 10L
10
Mold_ Console middle cover
301104
1 ea 11
BRK Comm board
301105
1 ea
12
Communication board
201047
1 ea 13
Machine pan head
300051
2 ea
M4 x 8L (SEMS)
14
Tapping truss head
300080
2 ea
M4 x 8L
15
Machine pan head
300040
8 ea
M5 x 12L (SEMS)
< 18 >
3-14 Display console assembly (#13-2) – S25RX
3-14 Description
No
Parts
Parts No.
Remark
1
Mold_ Console front cover 03
301085
1 ea
2
Mold_ Front board cover 0002
201066
1 ea 3
BRK Front board
301103
1 ea 4
Multi board
201126
1 ea 5
Machine pan head
300057
2 ea
M4 x8L (SEMS)
6
Machine pan head
300040
2 ea
M5 x 12L (SEMS)
7
Tapping pan head
300071
2 ea
M5 x 10L
8
15” LCD Panel
301629
1 ea 9
15” LCD Guide panel
300328
1 ea
Acryl
10
Assy LCD Panel BRK
300487
1 ea 11
Machine pan head
300042
4 ea
M3 x 6L(SEMS)
12
LCD Inverter board
300335
1 ea 13
Interface board
201040
1 ea 14
Joint board
201041
1 ea 15
Scaler board
300333
1 ea
16
Machine pan head
300042
14 ea
M3 x 6L(SEMS)
17
Tapping truss head
300080
8 ea
M4 x 8L
18
BRK Comm board
301105
1 ea 19
Communication board
201047
1 ea 20
Machine pan head
300051
2 ea
M4 x 8L (SEMS)
21
Tapping truss head
300080
2 ea
M4 x 8L
22
Mold_ Console middle cover
301104
1 ea
23
Machine pan head
300040
8 ea
M5 x 12L (SEMS)
< 19 >
3-15 Display console assembly (#13-3) – S25RXi
3-15 Description
No
Parts
Parts No.
Remark
1
Mold_ Console front cover 03
301085
1 ea
2
Mold_ Front board cover 0002
201066
1 ea 3
BRK Front board
301103
1 ea 4
Multi board
201126
1 ea 5
Machine pan head
300057
2 ea
M4 x8L (SEMS)
6
Machine pan head
300040
2 ea
M5 x 12L (SEMS)
7
Tapping pan head
300071
2 ea
M5 x 10L
8
15” LCD Panel
301629
1 ea 9
15” Touch Panel
300329
1 ea 10
Assy LCD Panel BRK
300487
1 ea 11
Machine pan head
300042
4 ea
M3 x 6L(SEMS)
12
LCD Inverter board
300335
1 ea 13
Interface board
201040
1 ea 14
Joint board
201041
1 ea 15
Scaler board
300333
1 ea
16
Touch screen board
200087
1 ea
17
Machine pan head
300042
18 ea
M3 x 6L(SEMS)
18
Tapping truss head
300080
8 ea
M4 x 8L
19
BRK Comm board
301105
1 ea 20
Communication board
201047
1 ea 21
Machine pan head
300051
2 ea
M4 x 8L (SEMS)
22
Tapping truss head
300080
2 ea
M4 x 8L
23
Mold_ Console middle cover
301104
1 ea
24
Machine pan head
300040
8 ea
M5 x 12L (SEMS)
< 20 >
3-16 Circuit Diagram – S25R
< 21 >
3-16 Description – S25R
No
Parts
Parts No.
Remark
1
Display board
201039
1 ea
Rev. 07
2
Membrane overlay
301082
1 ea 3
Wire_D001
301086
1 ea 4
iPOD Cable
200066
1 ea 5
Front board
201044
1 ea
Rev. F
6
Wire_D002
301087
1 ea 7
Wire_D006
301089
1 ea 8
Fast track board
201032
1 ea
Rev. C
9
Membrane Fast track
301080
1 ea 10
Wire_H002
301172
2 ea 11
Touch HR Sensor
301067
8 ea 12
Wire_D005
301088
1 ea 13
Comm. board
201047
1 ea
Rev. 01
14
Wire_D004
301159
1 ea 15
EXT. Input board
201015
1 ea
Rev. 02
16
Wire_P005
301020
1 ea
17
Wire_P002
301140
1 ea
18
Power board
201006
1 ea
Rev. 06
19
Wire_P003
301018
1 ea 20
Wire_P004
301019
1 ea 21
Hybrid Generator
301011
1 ea 22
Wire_H004
301188
1 ea 23
Wire_H003
301144
1 ea 24
HR Receiver board Down
201055
1 ea
Rev. 01
25
Film Cable
301168
1 ea 26
HR Receiver board Up
201070
1 ea
Rev. 01
< 22 >
3-17 Circuit Diagram – S25RX
< 23 >
3-17 Description – S25RX
No
Parts
Parts No.
Remark
1
Interface board
201040
1 ea
Rev. L
2
Wire_I005
301093
1 ea 3
Wire_I004
301092
1 ea 4
Wire_I003
301091
1 ea 5
S_Scaler Comm Cable
300337
1 ea 6
Wire_D005
301088
1 ea 7
Wire_D003
301043
1 ea 8
Wire_D002
301087
1 ea 9
Wire_D006
301089
1 ea
10
Wire_P002
301140
1 ea
11
Membrane switch
300362
1 ea 12
Wire_D001
301086
1 ea 13
Multi board
201126
1 ea
Rev. D
14
iPOD Cable
200066
1 ea 15
Wire_S003
301096
1 ea 16
Wire_S006
301098
1 ea 17
Scaler board
300333
1 ea 18
Wire_S002
301191
1 ea 19
HDMI Cable 2m
300245
1 ea 20
Wire_S005
301192
1 ea 21
Wire_S007
301099
1 ea 22
Wire_S009
301099
1 ea 23
LCD Inverter board
300335
1 ea 24
15” LCD Panel
301629
1 ea 25
Wire_S008
301100
1 ea 26
Fast track board
201032
1 ea
Rev. C
27
Membrane Fast track
301080
1 ea 28
Wire_H001
301064
2 ea 29
Touch HR Sensor
301067
8 ea 30
EXT. Input board
201015
1 ea
Rev. 02
31
Wire_P005
301020
1 ea 32
Power board
201006
1 ea
Rev. 06
33
Wire_P003
301018
1 ea
34
Wire_P004
301019
1 ea 35
Hybrid Generator
301011
1 ea 36
Comm. board
201047
1 ea
Rev. 01
37
Wire_H003
301144
1 ea 38
Wire_H004
301188
1 ea 39
HR Receiver board Down
201055
1 ea
Rev. 01
40
Film Cable
301168
1 ea
41
HR Receiver board Up
201070
1 ea
Rev. 01
< 24 >
3-18 Circuit Diagram – S25RXi
< 25 >
3-18 Description – S25RXi
No
Parts
Parts No.
Remark
1
Interface board
201040
1 ea
Rev. L
2
Wire_I005
301093
1 ea 3
Wire_I004
301092
1 ea 4
Wire_I003
301091
1 ea 5
S_Scaler Comm Cable
300337
1 ea 6
Wire_D005
301088
1 ea 7
Wire_D003
301043
1 ea 8
Wire_D002
301087
1 ea 9
Wire_D006
301089
1 ea 10
Wire_P002
301140
1 ea 11
Membrane switch
300362
1 ea 12
Wire_D001
301086
1 ea 13
Multi board
201126
1 ea
Rev. D
14
iPOD Cable
200066
1 ea 15
Wire_S003
301096
1 ea 16
Wire_S006
301098
1 ea 17
Scaler board
300333
1 ea 18
Wire_S002
301191
1 ea 19
HDMI Cable 2m
300245
1 ea 20
Wire_S005
301192
1 ea 21
Wire_S007
301099
1 ea 22
Wire_S009
301099
1 ea 23
LCD Inverter board
300335
1 ea 24
15” LCD Panel
301629
1 ea 25
Wire_S008
301100
1 ea 26
Fast track board
201032
1 ea
Rev. C
27
Membrane Fast track
301080
1 ea 28
Wire_H001
301064
2 ea 29
Touch HR Sensor
301067
8 ea 30
EXT. Input board
201015
1 ea
Rev. 02
31
Wire_P005
301020
1 ea 32
Power board
201006
1 ea
Rev. 06
33
Wire_P003
301018
1 ea 34
Wire_P004
301019
1 ea 35
Hybrid Generator
301011
1 ea 36
Comm. board
201047
1 ea
Rev. 01
37
Wire_H003
301144
1 ea 38
Wire_H004
301188
1 ea 39
HR Receiver board Down
201055
1 ea
Rev. 01
40
Film Cable
301168
1 ea 41
HR Receiver board Up
201070
1 ea
Rev. 01
42
Wire_I006
32Q1-MS171
1 ea 43
Touch screen board
200087
1 ea
44
15” Touch panel
300329
1 ea
< 26 >
4. Assembly instructions
The following parts list & step-by-step assembly procedures have been prepared to assemble and operate the S25R//S25 RX//S25RXi recumbent exercise bike as quick and easy as possible. Please take special note of the following important matters prior to choosing a location and beginning assembly of the recumbent bike.
Important safety instructions! To reduce the risk of injury, read the following instructions before assembling and operating the recumbent bike.
DO read the entire operation manual prior to operating this machine as this is essential for proper use.  DO verify the contents of the delivery prior to setting the machine. If any parts are missing, contact STEX(Sales
dealer or our service center) at the number listed in the operation manual. Save the shipping cartons in case of return.
DO keep the exercise bike indoors, away from moisture(or in areas of high humidity) and dust.  DO NOT operate exercise bike if it has been dropped, damaged, or even partially immersed in water. Contact
STEX(Sales dealer or our service center) at the number listed in the operation manual. DO keep the area around exercise bike clear of any obstructions, locate the equipment on a clear and leveled floor. Especially DO NOT locate the exercise bike any closer than 75cm(30 inches) to a TV set. DO NOT locate additional exercise bike any closer than 105cm(42inches) from center to center to avoid interference between HR monitors.
< 27 >
Accompanying parts
No
Parts
QTY
Models
S25R
S25RX
S25RXi
1
Display console support column
1
2
Hexagon socket head // (SEMS)M620L
4
3
Fast track_bottom cover
1
4
Pan head screw // (SEMS)M512L
2
5
Handlebar
1
6
Hexagon socket head // (SEMS)M615L
4
7
Fast track_top cover
1
8
Pan head screw // (SEMS)M512L
4
9
Display console_N
1 ○ 9
Display console_X
1
9
Display console_X+touch
1 ○ 10
Pan head screw // (SEMS)M512L
5
11
Display console rear cover
1
12
Tapping screw_pan head // M510L
4
13
Side handlebar//L, R
2
14
Hexagon socket head // (SEMS)M820L
6
15
LM guide cap
1
16
Pan head screw // (SEMS)M410L
2
17
Rubber
1
18
Accessory tray holder
1
19
Pan head screw // (SEMS)M512L
1
Tools required for assembly
5mm T-wrench, Screwdriver, 6mm L-wrench, Spanner
< 28 >
Assembly procedures S25R
1. Check the contents//Accompanying parts, required tools, & others
2. Secure the DISPLAY CONSOLE SUPPORT COLUMN(1).
1) Open the FRONT CAP(a) of the base frame.
2) Feed the wires through the DISPLAY CONSOLE SUPPORT COLUMN(1).
3) Connect the HEART RATE CABLE(b) leading from the DISPLAY CONSOLE SUPPORT COLUMN to the wire(c) leading from the base frame.
4) Slide the DISPLAY CONSOLE SUPPORT COLUMN over the front part of a base frame as shown. Secure the DISPLAY CONSOLE SUPPORT COLUMN using four M620mm SCREWS(2).
5) Close the FRONT CAP of the base frame. Note: Be careful not to pinch wires.
3. Secure the FAST TRACK_BOTTOM COVER(3).
1) Position the FAST TRACK_BOTTOM COVER(3) as shown.
2) Secure the FAST TRACK_BOTTOM COVER using two M512mm SCREWS(4). Note: Be careful not to pinch wires.
< 29 >
4. Secure the front HANDLEBAR(5).
1) Position the front HANDLEBAR(5) as shown.
2) Secure the HANDLEBAR to the upper DISPLAY CONSOLE SUPPORT COLUMN using four M615mm SCREWS(6). Note: Be careful not to pinch wires.
5. Secure the FAST TRACK_TOP COVER(7).
1) Position the FAST TRACK_TOP COVER(7) as shown.
2) Connect the HEART RATE CABLES(b, d) and FAST TRACK CABLE(e) leading from the upper DISPLAY CONSOLE SUPPORT COLUMN to their respective locations in the back of the FAST TRACK_TOP COVER.
3) Secure the FAST TRACK_TOP COVER using four M512mm SCREWS(8). Note: Be careful not to pinch wires.
6. Secure the DISPLAY CONSOLE(9).
1) Position the DISPLAY CONSOLE(9) as shown.
2) Connect the HEART RATE CABLE(d) and FAST TRACK CABLE(e), the MAIN CONSOLE CABLE(f) and RS-232 CABLE(g, optional) leading from the upper DISPLAY CONSOLE SUPPORT COLUMN to their respective locations in the back of the DISPLAY CONSOLE. Note: Be careful not to pinch wires and be sure all connectors are fully seated.
3) Secure the DISPLAY CONSOLE on the CONSOLE BRACKET(A) using five M512mm SCREWS(10).
< 30 >
4) Position the REAR COVER(11) at the back of the DISPLAY CONSOLE and secure it using four M510mm TAPPING SCREWS(12).
7. Assembly the RECUMBENT SEAT ASSEMBLY.
1) Position the SIDE HANDLEBAR(13) as shown.
2) Connect the HEART RATE CABLE(h) leading from the SIDE HANDLEBAR to its respective location in the bottom of SEAT FRAME(B).
3) Secure the SIDE HANDLEBAR using three M820mm SCREWS(14). Note: Tighten the SCREWS securely.
4) The other side both work on the same method, 1) ~ 3).
8. ASSEMBLE the RECUMBENT SEAT ASSEMBLY(C).
1) Position the RECUMBENT SEAT ASSEMBLY(C) near the rear of the LM GUIDE(D, AL extrusion) as shown.
2) Slide the RECUMBENT SEAT ASSEMBLY down as shown until you can connect the flat-flex cable(i) as shown.
3) Connect the flat-flex cable securely as shown. Note: Be careful not to twist the cable.
4) Slide the RECUMENT SEAT ASSEMBLY down adequately until it rests.
Note: If the RECUMBENT SEAT ASSEMBLY rolls from side to side, reassemble the three UPPER ROLLER ASSEMBLIES.
- Unfasten the three M815mm SCREWS.
- Using a spanner, turn the hex bolts of UPPER ROLLER ASSEMBLY(E) clockwise or counterclockwise until the UPPER ROLLER are contacted with the way inner upper of LM GUIDE(ALUMINUM EXTRUSION).
- Fasten the bolts of UPPER ROLLER ASSEMBLIES securely.
- The other side both work on the same method.
< 31 >
9. Secure the LM GUIDE CAP(15) and insert the RUBBER(17).
1) Position the LM GUIDE CAP(15) as shown with the flat surface facing outside.
2) Secure the LM GUIDE CAP to the LM GUIDE using two M410mm SCREWS(16). Note: → Be careful not to over-tighten the screws.
3) Fasten the M820mm SCREW(F) as shown. Note: → Be careful not to over-tighten the screws.
Note: → Insert the nut and flat washer.
4) Insert the RUBBER(17) as shown.
10. Attach the CUP HOLDER(15).
1) Position the CUP HOLDER(18) as shown.
2) Secure the CUP HOLDER using one M512mm SCREW(19). Note: Do not overtighten the SCREW.
11. Turn a leveler.
Place the exercise bike in its intended location for use. Check the stability of the bike. If the exercise bike is not level, turn a leveler in the front & rear foot-pipe in either
direction until the rocking motion is eliminated. Tighten the nut when the exercise bike is level.
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12. Connect external wires.
j: FITNESS NETWORK: RS-232(optional) k: 12V POWER
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Assembly procedures S25RX//RXi
1. Check the contents//Accompanying parts, required tools, & others
2. Secure the DISPLAY CONSOLE SUPPORT COLUMN(1).
1) Open the FRONT CAP(a) of the base frame.
2) Feed the wires through the DISPLAY CONSOLE SUPPORT COLUMN(1).
3) Connect the HEART RATE CABLE(b) leading from the DISPLAY CONSOLE SUPPORT COLUMN to the wire(c) leading from the base frame.
4) Slide the DISPLAY CONSOLE SUPPORT COLUMN over the front part of a base frame as shown. Secure the DISPLAY CONSOLE SUPPORT COLUMN using four M620mm SCREWS(2).
5) Close the FRONT CAP of the base frame. Note: Be careful not to pinch wires.
3. Secure the FAST TRACK_BOTTOM COVER(3).
1) Position the FAST TRACK_BOTTOM COVER(3) as shown.
2) Secure the FAST TRACK_BOTTOM COVER using two M512mm SCREWS(4). Note: Be careful not to pinch wires.
4. Secure the front HANDLEBAR(5).
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1) Position the front HANDLEBAR(5) as shown near the upper DISPLAY CONSOLE SUPPORT COLUMN.
2) Secure the HANDLEBAR to the upper DISPLAY CONSOLE SUPPORT COLUMN using four M615mm SCREWS(6). Note: Be careful not to pinch wires.
5. Secure the FAST TRACK_TOP COVER(7).
1) Position the FAST TRACK_TOP COVER(7) as shown.
2) Connect the HEART RATE CABLES(b, d) and FAST TRACK CABLE(e) leading from the upper DISPLAY CONSOLE SUPPORT COLUMN to their respective locations in the back of the FAST TRACK_TOP COVER.
3) Secure the FAST TRACK_TOP COVER using four M512mm SCREWS(8). Note: Be careful not to pinch wires.
6. Secure the DISPLAY CONSOLE(9).
1) Position the DISPLAY CONSOLE(9) as shown.
2) Connect the HEART RATE CABLE(d) and FAST TRACK CABLE(e), the MAIN CONSOLE CABLE(f) and RS-232 CABLE(g, optional) the POWER CABLE(h), the HDMI CABLE(i, optional), and COAXIAL CABLE(j) leading from the upper DISPLAY CONSOLE SUPPORT COLUMN to their respective locations in the back of the DISPLAY CONSOLE. Note: Be careful not to pinch wires and be sure all connectors are fully seated.
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3) Secure the DISPLAY CONSOLE on the CONSOLE BRACKET(A) using five M512mm SCREWS(10).
4) Position the REAR COVER(11) at the back of the DISPLAY CONSOLE and secure it using four M510mm TAPPING SCREWS(12).
7. Assembly the RECUMBENT SEAT ASSEMBLY.
1) Position the SIDE HANDLEBAR(13) as shown.
2) Connect the HEART RATE CABLE(k) leading from the SIDE HANDLEBAR to its respective location in the bottom of SEAT FRAME(B).
3) Secure the SIDE HANDLEBAR using three M820mm SCREWS(14). Note: Tighten the SCREWS securely.
4) The other side both work on the same method, 1) ~ 3).
8. ASSEMBLE the RECUMBENT SEAT ASSEMBLY(C).
1) Position the RECUMBENT SEAT ASSEMBLY(C) near the rear of the LM GUIDE(D, AL extrusion) as shown.
2) Slide the RECUMBENT SEAT ASSEMBLY down as shown until you can connect the flat-flex cable(l) as shown.
3) Connect the flat-flex cable securely as shown. Note: Be careful not to twist the cable.
4) Slide the RECUMENT SEAT ASSEMBLY down adequately until it rests.
Note: If the RECUMBENT SEAT ASSEMBLY rolls from side to side, reassemble the three UPPER ROLLER ASSEMBLIES.
- Unfasten the three M815mm SCREWS.
- Using a spanner, turn the hex bolts of UPPER ROLLER ASSEMBLY(E) clockwise or counterclockwise until the UPPER ROLLER are contacted with the way inner upper of LM GUIDE(ALUMINUM EXTRUSION).
- Fasten the bolts of UPPER ROLLER ASSEMBLIES securely.
- The other side both work on the same method.
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9. Secure the LM GUIDE CAP(15) and insert the RUBBER(17).
1) Position the LM GUIDE CAP(15) as shown with the flat surface facing outside.
2) Secure the LM GUIDE CAP to the Aluminum LM GUIDE using two M410mm SCREWS(16). Note: → Be careful not to over-tighten the screws.
3) Fasten the M820mm SCREW(F) as shown. Note: → Be careful not to over-tighten the screws.
Note: → Insert the nut and flat washer.
4) Insert the RUBBER(17) as shown.
10. Attach the CUP HOLDER(15).
1) Position the CUP HOLDER(18) as shown.
2) Secure the CUP HOLDER using one M512mm SCREW(19). Note: Do not overtighten the SCREW.
11. Turn a leveler.
Place the exercise bike in its intended location for use. Check the stability of the bike. If the exercise bike is not level, turn a leveler in the front & rear foot-pipe in either
direction until the rocking motion is eliminated. Tighten the nut when the exercise bike is level.
12. Connect external wires.
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Pre-operation check!
Ensure that all screws are tight.
Ensure that the recumbent exercise bike is properly leveled and stable.
Ensure that the leveler nuts are tight.
Read the entire operation manual before using the recumbent exercise bike.
l: BROADCAST SUPPLY INPUT(COAXIAL) m: HDMI CABLE INPUT n: FITNESS NETWORK: RS-232(optional) o: 12V POWER
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