stertil-KONI ST 1082-FS, ST 1100-FS, ST 1082-RS, ST 1100-RS Installation, Operation And Maintanance Instructions

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Mobile column lift

ST 1082-FS & ST 1100-FS

ST 1082-RS & ST 1100-RS

Installation, operation

and

maintenance instructions

Page 2

PLEASE DELIVER TO THE LIFT ALL OPERATION, INSPECTION AND MAINTENANCE MANUALS, AND ALL OTHER INSTRUCTIONAL MATERIAL FURNISHED WITH THE LIFT, TO THE LIFT OWNER / USER / EMPLOYER.

PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS IN THIS MANUAL

BEFORE INSTALLING, OPERATING OR MAINTAINING THIS LIFT.

Installation, operation and maintenance instructions for the Stertil-Koni hydraulic mobile column lifts:

ST 1082-FS ST 1100-FS

ST 1082-RS ST 1100-RS

Capacity: 18,000 lbs 22,000 lbs

Starting at Serial Number: EN 159487 UA 157657

Operating instructions (Version F) 2 ST 1082 & ST 1100

Page 3

Contents

Statement of conformity - - - - - - - - - - - - - - - - - - - - - 6

Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8

1 General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

1.1 Copyright - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

1.2 Limitations of the document - - - - - - - - - - - - - - - - - - - 10

1.3 Intended readership - - - - - - - - - - - - - - - - - - - - - - - 10

1.4 Scope of this manual - - - - - - - - - - - - - - - - - - - - - - 11

1.5 Symbols in the text - - - - - - - - - - - - - - - - - - - - - - - 11

1.6 Manufacturer's details - - - - - - - - - - - - - - - - - - - - - - 12

1.7 Guarantee and liability - - - - - - - - - - - - - - - - - - - - - - 12

1.8 Environmental aspects- - - - - - - - - - - - - - - - - - - - - - 12

1.8.1 Information about REACH - - - - - - - - - - - - - - - - 12

1.9 Disposal of the column lifts- - - - - - - - - - - - - - - - - - - - 12

2 Safety- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13

2.1 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - 13

2.2 Safety indications - - - - - - - - - - - - - - - - - - - - - - - - 13

2.3 Safety instructions - - - - - - - - - - - - - - - - - - - - - - - - 13

2.4 Manufacturers instructions to the lift owner/employer - - - - - - - 17

2.5 Safety measures - - - - - - - - - - - - - - - - - - - - - - - - 18

2.5.1 Emergency stop - - - - - - - - - - - - - - - - - - - - - 18

2.5.2 Safety features - - - - - - - - - - - - - - - - - - - - - 18

2.6 Safety instructions, caution and warning labels - - - - - - - - - - 19

3 Specifications - - - - - - - - - - - - - - - - - - - - - - - - - 21

3.1 General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21

3.2 Lifting capacity - - - - - - - - - - - - - - - - - - - - - - - - - 22

3.3 Lifting system - - - - - - - - - - - - - - - - - - - - - - - - - - 23

3.4 Control system - - - - - - - - - - - - - - - - - - - - - - - - - 24

3.5 Hydraulic unit - - - - - - - - - - - - - - - - - - - - - - - - - - 24

3.6 Column, lifting cylinder and guide block - - - - - - - - - - - - - 24

3.7 Control box - - - - - - - - - - - - - - - - - - - - - - - - - - - 25

3.8 Pallet lifting mechanism - - - - - - - - - - - - - - - - - - - - - 25

3.9 Retractable wheels (RS models) - - - - - - - - - - - - - - - - - 25

3.10 Locking feature - - - - - - - - - - - - - - - - - - - - - - - - - 25

3.11 Adjustable forks - - - - - - - - - - - - - - - - - - - - - - - - - 25

Operating instructions (Version F) 3 ST 1082 & ST 1100

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4 Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - 26

4.1 Unpacking and setup - - - - - - - - - - - - - - - - - - - - - - 26

4.2 Linking the column lifts- - - - - - - - - - - - - - - - - - - - - - 27

4.3 Safety when hoisting- - - - - - - - - - - - - - - - - - - - - - - 29

4.4 Traverse beam (option) - - - - - - - - - - - - - - - - - - - - - 31

4.5 Outdoor use - - - - - - - - - - - - - - - - - - - - - - - - - - - 31

4.6 Adjustable forks (option for ST 1082)- - - - - - - - - - - - - - - 32

5 Operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

5.1 General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

5.2 Control box - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

5.2.1 Emergency shut-down button - - - - - - - - - - - - - - 35

5.2.2 Starting - - - - - - - - - - - - - - - - - - - - - - - - - 35

5.2.3 Rising - - - - - - - - - - - - - - - - - - - - - - - - - - 36

5.2.4 Lowering - - - - - - - - - - - - - - - - - - - - - - - - 36

5.2.5 Slow lowering - - - - - - - - - - - - - - - - - - - - - - 36

5.2.6 Lowering in the safety locks - - - - - - - - - - - - - - - 37

5.3 Setting the columns - - - - - - - - - - - - - - - - - - - - - - - 37

5.3.1 Control system - - - - - - - - - - - - - - - - - - - - - 37

5.3.2 Pair operation - - - - - - - - - - - - - - - - - - - - - - 38

5.3.3 Operation of one single column - - - - - - - - - - - - - 39

5.4 Operating the pallet lifting mechanism - - - - - - - - - - - - - - 39

5.5 Operating procedure- - - - - - - - - - - - - - - - - - - - - - - 40

5.5.1 Preparation - - - - - - - - - - - - - - - - - - - - - - - 40

5.5.2 System functions - - - - - - - - - - - - - - - - - - - - 41

5.5.3 Unblocking in case of emergency - - - - - - - - - - - - 41

6 Inspection and maintenance - - - - - - - - - - - - - - - - - - 42

6.1 General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42

6.2 Maintenance schedule- - - - - - - - - - - - - - - - - - - - - - 42

6.2.1 Daily checks by the user - - - - - - - - - - - - - - - - - 42

6.2.2 Monthly maintenance by the user - - - - - - - - - - - - 42

6.2.3 Annual maintenance by trained lift service personnel only 43

6.3 Maintenance procedures- - - - - - - - - - - - - - - - - - - - - 44

6.3.1 Lubrication program - - - - - - - - - - - - - - - - - - - 44

6.3.2 Hydraulic oil - - - - - - - - - - - - - - - - - - - - - - - 44

6.3.3 Checking the emergency shutdown mechanism - - - 45

6.3.4 Checking the safety locking feature - - - - - - - - - - - 45

6.3.5 Checking the pallet lift cylinder(s) - - - - - - - - - - - - 46

6.3.6 Maintenance switches - - - - - - - - - - - - - - - - - - 46

7 Service and troubleshooting - - - - - - - - - - - - - - - - - - 47

7.1 General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47

Operating instructions (Version F) 4 ST 1082 & ST 1100

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7.2 Emergency lowering procedure - - - - - - - - - - - - - - - - - 47

7.3 Programmable settings - - - - - - - - - - - - - - - - - - - - - 48

7.4 Error messages - - - - - - - - - - - - - - - - - - - - - - - - - 51

7.5 Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - 53

7.5.1 Troubleshooting overview - - - - - - - - - - - - - - 57

7.6 Maintenance procedures- - - - - - - - - - - - - - - - - - - - - 60

7.6.1 Removal and installation of the lifting cylinder - - - - - - 60

7.6.2 Adjustment of the pallet lifting mechanism - - - - - - - - 61

7.6.3 Adjustment of the retractable front wheels (RS models) - - - - - - - - - - - - - - - - - - - - - - - 62

7.7 List of parts - - - - - - - - - - - - - - - - - - - - - - - - - - - 62

7.8 Replacement parts - - - - - - - - - - - - - - - - - - - - - - - 63

7.9 Emergency lowering facility - - - - - - - - - - - - - - - - - - - 63

8 Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64

8.1 Wheel adapters - - - - - - - - - - - - - - - - - - - - - - - - - 64

8.1.1 Longer wheel adapters (only FS models) - - - - - - - - - 65

8.2 Traverse beam - - - - - - - - - - - - - - - - - - - - - - - - - 66

8.2.1 Before you start working - - - - - - - - - - - - - - - - - 66

8.2.2 User instruction - - - - - - - - - - - - - - - - - - - - - 66

8.2.3 Tilting of the traverse beam with king pin adapter - - - - - 66

A List of parts and appendices - - - - - - - - - - - - - - - - - - 68

A.1 Summary column lift - - - - - - - - - - - - - - - - - - - - - - 69 A.2 Mobile column lift - - - - - - - - - - - - - - - - - - - - - - - - 72 A.3 Hydraulic unit - - - - - - - - - - - - - - - - - - - - - - - - - - 74 A.4 Hydraulic scheme - - - - - - - - - - - - - - - - - - - - - - - - 76 A.5 Hydraulic cylinder - - - - - - - - - - - - - - - - - - - - - - - - 77 A.6 Control box (master column) - - - - - - - - - - - - - - - - - - 79 A.7 Electrical diagram control box (master column) - - - - - - - - - - 81 A.8 Control box (secondary column) - - - - - - - - - - - - - - - - - 82

A.9 Electrical diagram control box (secondary column) - - - - - - - - 84 A.10 Connection cable - - - - - - - - - - - - - - - - - - - - - - - - 85 A.11 Pallet jack mechanism - - - - - - - - - - - - - - - - - - - - - 86 A.12 Label locations - - - - - - - - - - - - - - - - - - - - - - - - - 88 A.13 Dimensional drawing - - - - - - - - - - - - - - - - - - - - - - 90

B List of parts - Options - - - - - - - - - - - - - - - - - - - - - 92

B.1 Wheel adaptors and column extensions - - - - - - - - - - - - - 93

B.2 Traverse beam - - - - - - - - - - - - - - - - - - - - - - - - - 95

C Inspection check list - - - - - - - - - - - - - - - - - - - - - - 98

Operating instructions (Version F) 5 ST 1082 & ST 1100

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Statement of conformity

Statement of conformity with the European machine directive (06/42/EG) and with the ANSI/ALI ALCTV 2008 and UL 201 2-nd edition and CAN/CSA C22.2 No. 68-92.

Manufacturer: Stertil B.V.

Postbus 23 9288 ZG Kootstertille Nederland

Machine: Hydraulic mobile column lifts

Trademark: STERTIL - KONI

Serial Numbers: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Date first used: . . . . . . . . . . . . . . . . .

Model

Version Mobile column lifts

Options • Adjustable forks

ST 1082-FS ST 1100-FS

with fixed wheels and fixed forks.

(only ST1082)

• Wheel adapters

• Extended wheel adapters + column foot extensions

• Traverse beam

ST 1082VFS ST 1100VFS

Mobile column lifts with fixed wheels and fixed forks – widened version.

• Wheel adapters

• Extended wheel adapters + column foot extensions

ST 1082-RS ST 1100-RS

Mobile column lifts with retractable wheels and fixed forks.

• Adjustable forks (only ST1082)

• Wheel adapters

• Traverse beam

Operating instructions (Version F) 6 ST 1082 & ST 1100

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The undersigned, U. Bijlsma, General Manager, authorized for this purpose by Stertil B.V., hereby declares that the mobile column lift described above conforms with the fundamental safety requirements set down in:

• 2006/42/EC Machinery Directive EN 61508 (SIL1), EN 1493, EN 418, EN 954-1, EN 60204-1,

• 1999/5/EC R&TTE Directive EN 301 489-01, EN 301 489-02, EN 61000-3-2, EN 61000-3-3,

• 2006/95/EC Low Voltage Directive EN60950-1, IEC60335-2-29,

• ANSI/ALI ALCTV 2008 and UL201 2-nd edition,

• CAN/CSA C22.2 No. 68-92.

These Wheel Engaging Mobile Automotive Lifts are approved by: INTERTEK TESTING SERVICES NA. Inc., 3933 US Route 11. Cortland, NY 13045 Telephone: 607-753-6711 Fax.: 607-756-9891 WEB: www.intertek-etlsemko.com Under report no.: 3107897CRT-001

Stertil B.V. Kootstertille

U. Bijlsma General Manager

Signature

Date, 01 January 2010

Operating instructions (Version F) 7 ST 1082 & ST 1100

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Preface

Prior to the operation of your Stertil Koni mobile lift, make sure that you read the instructions thoroughly. These instructions are found in this manual. Please note that your warranty can be voided if you do not read the manual and understand its contents

If you have any questions concerning operation, safety or application of your mobile lift, please contact Stertil Koni USA at the following toll free number: 800 336 6637 or call 410 643 9001. The address for Stertil Koni USA Inc. is 200 Log Canoe Circle, Stevensville, Maryland 21666.

The operator shall have certain qualifications before he/she can safely operate a Stertil Koni mobile lift and these include ability in written or oral communications as demonstrated by either a high school diploma or certificate of equivalency, aptitude test or job experience. He/she must also have the ability to understand the mathematical, mechanical and electrical principles of automotive lifts as demonstrated by one of, or a combination of aptitude test, training program, technical vocational school or job experience.

The owner/employer of the Stertil Koni mobile lift must ensure that the operator of the mobile lift must be instructed and trained in the safe use and operation of the lift using the manufacturer provided instructions and warning labels and the Automotive Lift Institute Publications, "Lifting It Right" and "Safety Tips".

The lift that has been delivered to you contains the supply of operating instructions, general safety information, safety tips and warning labels on the control post. As an owner, or employer, it is requested that you display these materials in a conspicuous location in the lift operating area.

The owner or employer shall appropriately document operator training by completing an operator-training log, which shall be part of the management documentation.

The operator shall operate the automotive lift only after being properly instructed or trained in accordance with manufacturer supplied instructions found in the this manual.

The operator shall use all applicable safety features provided on the automotive lift and operate the lift in accordance with the instructions provided by Stertil Koni.

The lift operator or employer shall take all appropriate steps to follow the recommended inspection procedures of the lift manufacturer but in no event shall the lift operator fail to inspect or take notice of the following features on a daily basis.

1. Accessibility and readability of the operating procedures, safety tips and generic safety material.

2. Accessibility and readability of safety warning labels.

3. Readability of the rated load capacity of the lift.

4. Proper operation of the lift controls, restraints and locking devices.

Operating instructions (Version F) 8 ST 1082 & ST 1100

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5. Deformation or excessive wear of any of the lift structural components.

6. Deformation or excessive wear of other components such as hoses, electrical wires.

7. Evidence of hydraulic leaks.

8. Unusual noises.

If any of the conditions described above are observed before, during or after operation of the lift, the operator shall stop using the lift and report the condition to the supervisor, employer or owner. If any of the conditions listed above are observed, then the lift shall not be used until the cause of the problem has been determined and the appropriate repairs made by qualified Stertil Koni service authorized personnel. In order to ensure that the lift is not used until the repairs have been affected, the lift shall be locked out or tagged in accordance with ANSI/Z244.1

1982.

Note

n ‘Trained lift service personnel’ refers to personnel of the Stertil-Koni service

department or another servicing agency recognized by Stertil-Koni, both also designated as ‘service department’. The consequences of all repairs carried out on the vehicle lift by non-trained lift service personnel, are entirely at the user's risk.

The owner or employer shall establish a periodic preventive maintenance procedure in accordance with the recommendations listed in this manual.

Stertil Koni USA shall not be responsible for any actions not specifically called out for in this manual or in this notice.

Please note that there shall be no modifications or reconstruction made to the Stertil Koni mobile lift without the express written permission of the manufacturer.

Please make sure that caution labels are not frayed and are on the lift. Please call the manufacturer if these caution labels have been removed or through age are no longer on the lift.

Please read and understand the attached Statement of Warranty for the Stertil Koni mobile lift.

Thank you for the purchase of your Stertil Koni product.

Please contact Stertil Koni USA for the location of authorized Service Centers throughout the United States.

Stertil KONI USA Inc.

200 Log Canoe Circle

Stevensville, Maryland 21666

tel. 00 1 410 643 9001

fax. 00 1 410 643 8901

Toll-free number: 800 336 6637

Operating instructions (Version F) 9 ST 1082 & ST 1100

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1 General

1.1 Copyright

All rights reserved worldwide. No part of this publication, including drawings and diagrams, may be reproduced and/or published, whether by printing, photocopying, microfilm or by any other means whatsoever, without the prior written permission of Stertil B.V.

1.2 Limitations of the document

Stertil B.V. reserves the right to modify the construction and/or configuration of its products at any time without any obligation to modify products which have been previously supplied. The data provided in this manual is based on the most recent information. This data may be subject to change at a later date, without prior notification. For information regarding adjustment, maintenance or repair which is not described in this document, please contact the customer service department of Stertil B.V.

The information in this document concentrates solely on use of the product as intended by the manufacturer. In the event that the products, parts of the products or procedures are applied in any way other than that described in this manual, then confirmation must be obtained as to the correctness and suitability of that use.

No rights may be derived from this manual or from the documentation supplied with the product. Supplier is bound by no agreement other than the order confirmation.

This manual contains useful and important information on the correct operation and proper maintenance of the product. Furthermore, the manual also contains important instructions for installing the product and instructions for preventing possible accidents and serious injury while the machine is running. We have taken all possible steps to make this manual as correct and as complete as possible. Should you discover any errors or omissions, please bring this to the attention of our service manager, so that we can make amendments. This will enable us to improve our documentation.

1.3 Intended readership

This manual is intended for users, fitters and service engineers for mobile column lifts of type ST 1082 & ST 1100.

Operating instructions (Version F) 10 ST 1082 & ST 1100

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Persons who are not familiar with the operation and installation of type ST 1082 & ST 1100 mobile column lifts are advised to read the following chapters thoroughly and to follow the instructions given exactly.

Persons who are familiar with the operation and installation of type ST 1082 & ST 1100 mobile column lifts can use this manual as a reference. The table of contents and the index can be used to search for the information required.

General

1.4 Scope of this manual

This manual contains important information about the operation, installation and servicing of type ST 1082 & ST 1100 mobile column lifts.

For information about spare parts for these column lifts, please refer to the attached ST 1082 & ST 1100 List of Parts and Appendices.

1.5 Symbols in the text

The following notation styles are used in this manual. Each style has its own significance.

Text printed in bold is intended to emphasise something.

Note

n Indicates an important aspect of the text. Read the text carefully.

Caution

c Indicates procedures that must be followed, otherwise the machine or materials may

be damaged. Follow the procedure exactly.

Warning

w Indicates a procedure or action which, if performed incorrectly, can lead to personal

injury or may cause damage, or otherwise indicates a prohibited action. Ignoring the warning can lead to accidents, personal injury or serious damage to the machine.

Notations between <> such as e.g. <DOWN> indicate the control buttons of the column lift.

Operating instructions (Version F) 11 ST 1082 & ST 1100

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1.6 Manufacturer's details

Stertil B.V. P. O . B o x 2 3 9288 ZG Kootstertille Telephone (international): +31(0)512 334 444 Telephone (national): (0)512 334 441 Fax: +31(0)512 332 638 E-mail: [email protected] Website: www.stertil.nl

1.7 Guarantee and liability

Please refer to the delivery terms and conditions, and the order confirmation.

1.8 Environmental aspects

The owner and/or user of the mobile column lifts is responsible for the disposal of waste materials (oil, etc.) in accordance with the applicable local laws or regulations.

1.8.1 Information about REACH

The REACH regulation entered into force on 1st June 2007. Regarding human health and environment, the target is to manufacture and to use only safe chemical substances inside the EU.

Considering the terms of the regulation, Stertil manufactures "articles" and is "downstream-user" of chemical substances.

Stertil has the intention to fully comply to REACH regulation and checked his suppliers to make sure they comply to REACH requirements for all materials and substances used in our products.

Your local dealer will provide relevant information e.g. Material Safety Data Sheet (MSDS) on request.

1.9 Disposal of the column lifts

Once the mobile column lifts have reached the end of their operational lives, the owner and/or user is responsible for the safe disassembly of the mobile column lift and for the disposal of the components, in accordance with applicable local laws or regulations.

Operating instructions (Version F) 12 ST 1082 & ST 1100

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2 Safety

2.1 Introduction

Our safety requirements may under no condition conflict with the statutory requirements and rules that apply to the safety of the mobile lift. Whenever one of the warnings or safety requirements conflicts with existing local legislation, the most stringent rule will always take precedence. Our mobile lifts type ST 1082 & ST 1100 are protected in accordance with the rules for this type of equipment.

It is not permissible to carry out any changes to the mobile lift without our written consent. If any damage to persons or property is caused as a consequence of not complying with this requirement, Stertil B.V. will accept no liability for such damage.

The manager of the workshop or business should ensure that all safety instructions that apply within the business are strictly observed.

Warning

w Physical injury and damage to the machine can result by not following the safety

instructions.

Ensure that you become familiar with the operation and control of the machine. Follow the instructions exactly.

2.2 Safety indications

This document contains a number of special symbols and arrangements that the user needs to understand. For the indications in the text, see section 1.5 "Symbols

in the text" on page 11.

2.3 Safety instructions

Read all instructions. The mobile lift is provided with safety and protection features. Even so, caution is required when using the mobile lift

Work safely!

Stertil B.V. has made every effort to inform you as correctly and completely as possible on any dangers associated with operation of the mobile lift. You must ensure and are responsible for compliance with these behavioral guidelines.

Operating instructions (Version F) 13 ST 1082 & ST 1100

Page 14

The buyer/user is obliged to familiarize operating, cleaning and maintenance personnel with these instructions.

Upon their arrival, check deliveries for:

• Any damage and/or missing parts due to transport. Make sure that the carrier

draws up a transport damage report on the spot.

• Correctness and completeness; have all parts (additionally) and or accessories

ordered been supplied?

In the event of damage always contact Stertil B.V. or the supplier.

All worn or broken parts need to be replaced with genuine lift manufacturer supplied parts.

Important safety instructions

• Read all instructions.

• If an extension cord is necessary, use a cord with

a current rating equal to or more than the equipment. Cords rated for less current than the equipment may overheat. Take care to arrange the cord so that it will not be tripped over or pulled.

• Always unplug equipment from electrical outlet

when not in use. Never use the cord to pull the plug from the outlet. Grasp plug and pull to disconnect.

• Let equipment cool completely before putting

away. Loop cord loosely around equipment when storing.

• To reduce the risk of fire, do not operate

equipment in the vicinity of open containers of flammable liquids (gasoline).

• Provide adequate ventilation when working on

internal combustion engines.

Operating instructions (Version F) 14 ST 1082 & ST 1100

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Safety

• Keep hair, loose clothing, fingers and all parts of

the body away from moving parts.

• To reduce the risk of electrical shock, do not use

on wet surfaces or expose to rain.

• Use only as described in this manual. Use only

manufacturers recommended attachments.

• ALWAYS WEAR SAFETY GLASSES. Everyday

eyeglasses only have impact resistant lenses they are not safety glasses.

• Use by untrained people could result in serious

injury and/or damage.

• Only authorized persons should operate the

mobile lift. These persons are in any case familiar with the operating instructions of the lift.

• Do not use the lifting system outdoors if the wind

velocities mentioned in section 4.5 "Outdoor use"

on page 31 are exceeded.

• If the lifting system is used outdoors do not leave

the vehicles unattended in the lifted position. The wind speed may change and exceed the safety limits.

• Danger of getting injured by electrical shock.

• Care must be taken as burns can occur from

touching hot parts.

• Only remove the covers to carry out maintenance,

ensure that the mobile lift is disconnected from the power supply.

Operating instructions (Version F) 15 ST 1082 & ST 1100

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• Take care as burns can occur from touching hot

parts.

• Prevent damage to the power feed cables on

account of driving over or heavy or falling objects.

• Do not drive over interconnecting cables. Always

disconnect interconnecting cables and remove from vehicle travel path before moving the vehicle.

• Do not operate equipment with a damaged cord or

if the equipment has been dropped or damaged until it has been examined by a qualified serviceman.

• In case of using one or two lifting columns (in

paired operation), be sure that this will not result in stability risks. In case of doubt, consult your superior. Unsafe lifting can result in serious injury and damage to the lifting system and/or vehicles.

• This mobile lift should only be used for lifting of

vehicles and not for other applications. The positioning of the lifting system must be done in a way that a safe working area will be obtained, thereby creating escape paths for emergency situations (leave passageways of at least 24").

• For important vehicle technology see section

4.3 "Safety when hoisting" on page 28.

• If a vehicle is in the lifted position, its air

suspension system may not be used in a view of possible change of track width and/or wheel base.

Operating instructions (Version F) 16 ST 1082 & ST 1100

Page 17

Safety

• Use the lifting columns only on a hard and level

floor with sufficient bearing capacity, see the specifications for floor pressure and floor load in

Table 3.1 "Specifications" on page 21.

• Whenever a vehicle is raised on the lift, always

raise the mobile column lifts to at least above the first safety lock.

• Always lower the mobile column lifts into the

safety lock before starting any work on the vehicle or leaving the vehicle unattended.

FOR YOUR AND OTHER PEOPLES SAFETY: SAVE THESE INSTRUCTIONS.

Warning

w All accessories supplied with this lift are to be used on this lift only.

Accessories from other lifts are not acceptable and could result in injury to the user.

2.4 Manufacturers instructions to the lift owner/employer

The owner/employer shall:

• Ensure that lift operators are qualified and that they are trained in the safe

use and operation of the lift using the manufacturers operating instructions; ALI/SM 01-1, ALI Lifting it Right Safety Tips card; ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts-Safety Requirements for Operation Inspection and Maintenance; ALI/WL Series, ALI Uniform Warning Label Decals/Placards; SAE J2184, Vehicle Lift Points for Service Garage Lifting

safety manual; ALI/ST-90, ALI

• Establish procedures to periodically inspect the lift in accordance with the

lift manufacturers instructions; ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts-Safety Requirements for Inspection and Maintenance; and the employer shall ensure that lift inspectors are qualified and that they are adequately trained in the inspection of the lift.

Operating instructions (Version F) 17 ST 1082 & ST 1100

Page 18

• Maintain the periodic inspection and maintenance records recommended

by the manufacturer or ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts-Safety Requirements for Inspection and Maintenance; and the employer shall ensure that lift inspectors are qualified and that they are adequately trained in the inspection of the lift.

• Display the lift manufacturers operating instructions; ALI/SM 01-1, ALI

Lifting it Right safety manual; ALI/ST-90, ALI Safety Tips card; ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts-Safety Requirements for Operation Inspection and Maintenance; in a conspicuous location in the lift area convenient to the operator.

• Provide necessary lockout/tagout means for energy sources per ANSI

Z244.1-1982 (R1993), Safety Requirements for the Lockout/Tagout of Energy Sources, before beginning any lift repairs.

• Not modify the lift in any manner without the prior written consent of the

manufacturer.

2.5 Safety measures

2.5.1 Emergency stop

Set the rotary switch on the main control box to 0 or press the emergency button on the auxiliary control box if an emergency arises. All movements of all column lifts will stop.

If the emergency stop has been used, check:

• whether any person is trapped,

• whether the mobile column lifts have been damaged.

2.5.2 Safety features

The mobile column lifts have a control and monitoring system, which ensures that:

• the guide blocks always stay at an equivalent height within the control limits,

• lowering is halted in the event that obstacles cause an elevation difference to

occur,

• the control circuit is interrupted, in the event the height difference between the

guide blocks exceeds a pre-defined value; operation via the push buttons on the mobile column lift control boxes is then disabled,

• lifting is halted when the highest position is reached (height safeguard).

• lowering is mechanically blocked in the event of loss of control power or leakage

from the cylinders.

Operating instructions (Version F) 18 ST 1082 & ST 1100

Page 19

Safety

2.6 Safety instructions, caution and warning labels

The following safety and warning labels may be used on the mobile lift:

Figure 2.1 Safety and warning labels

Operating instructions (Version F) 19 ST 1082 & ST 1100

Page 20

Figure 2.2 Safety and warning labels

Figure 2.3 Safety and warning labels

Operating instructions (Version F) 20 ST 1082 & ST 1100

Page 21

3 Specifications

3.1 General

The general specifications are also printed on the type plate on the mobile column lift.

Table 3.1 Specifications

Model ST 1082-FS/RS ST 1100-FS/RS

Lifting capacity 18,000 lbs 22,000 lbs

Pressure relief valve 3,800 psi (sealed with

plastic cap ex-works)

Maximum lifting height 69" 69" Electric power rating

3 phase 1 phase

Mains power supply 3x208/230V / 60Hz 3x460V / 60Hz 3x575V / 60Hz 1x208/230V / 60Hz

Mains fuse See amperage power

Control voltage 24VDC 24VDC Lifting speed

3 phase 1 phase

2 HP

1.5 HP

3x phase, 1x earth 3x phase, 1x earth 3x phase, 1x earth 1x phase, 1x zero, 1x earth

supply consumption table Figure 2.3 on

page 20

44"/min 22"/min

4,200 psi (sealed with plastic cap ex-works)

2 HP

1.5 HP

3x phase, 1x earth 3x phase, 1x earth 3x phase, 1x earth 1x phase, 1x zero, 1x earth

See amperage power supply consumption table Figure 2.3 on

page 20

44"/min 22"/min

Raising/lowering time 3 phase 1 phase

Noise level Max. 73 dB(A) Max. 73 dB(A)

Installation Inside/outside (see

Weight 1100 lbs 1100 lbs

Electrical supply cable length 62' - 4" 62' - 4"

Operating instructions (Version F) 21 ST 1082 & ST 1100

94 / 68 s 188 / 68 s

section 4.5 "Outdoor

use" on page 31)

94 / 68 s 188 / 68 s

Inside/outside (see section 4.5 "Outdoor

use" on page 31)

Page 22

Table 3.1 Specifications

Model ST 1082-FS/RS ST 1100-FS/RS

Lifting column interconnection cable length

Maximum distance between two column lifts

Maximum floor surface pressure

Maximum floor loading 7000 lbs (per front

Operating temperature -15 to +500C / 5 to 1220F-15 to +500C / 5 to 1220F

3.2 Lifting capacity

See Table 3.1 on page 21 for specifications of the maximum lifting capacity. The overpressure safeguard in the hydraulic unit has been preset so that the lift can never raise more than the specified weight +10%.

The design is calculated for a maximum load of 18,000 lbs on any one column.

39' - 4" 39' - 4"

approx. 29' - 6" approx. 29' - 6"

900 psi (per front support) ST 1082-RS

7000 psi (per wheel) ST 1082-FS

support)

900 psi (per front support) ST 1100-RS

7000 psi (per wheel) ST 1100-FS

7000 lbs (per front support)

Operating instructions (Version F) 22 ST 1082 & ST 1100

Page 23

3.3 Lifting system

This mobile column lift is an electrically driven hydraulic column lift for lifting heavy vehicles. A minimum of two column lifts is needed to lift a vehicle. The number of column lifts required depends on the weight of the vehicle and the number of axles. Four lifting columns are normally used. The columns are all identical.

Specifications

1. Locking feature (behind)

2. Guide block

3. Lifting fork

4. Wheel adaptor

5. Cylinder

6. Fixed wheels (F model)

7. Hydraulic unit

8. Lifting mechanism

9. Electric connector

10.Control box

11.Col u mn

12.Adjustable lifting fork

13.Retractable wheels (RS model)

Figure 3.1 Main components of a mobile column lift

The power supply is connected to the master column. All power requirements and control signals are fed via the connecting cables. The cables for the slave columns are connected directly to the control box on the master column.

Operating instructions (Version F) 23 ST 1082 & ST 1100

Page 24

3.4 Control system

The control system on the columns ensures that raising and lowering of the column lifts is simultaneous and synchronized.

Each column lift has a potentiometer that detects the height position and passes it on to the control system. The control system controls and protects the lifting system during raising and lowering in the following manner:

• When there is a elevation difference of more than 5/8" and less than 1 1/4", an extra correction valve in the hydraulic system opens until the elevation difference between the column lifts is eliminated.

• Lowering will be interrupted when the elevation difference is more than 1 1/4" and less than 2 3/8". A lifting fork may be blocked. The cause of the fault must then be traced. You can still lift and the correction valve in the hydraulic system will open until the elevation difference has been synchronized.

• When the elevation difference exceeds 2 3/8", the control voltage will be cut off, causing all movement to stop. The cause of the fault must then be traced.

Note

n Height differences may be caused by oil leakage in cylinders or valves.

The control system is also designed so that:

• Any column lift can be controlled individually.

• Any pair of axles can be controlled individually (for an explanation, see chapter

5 "Operation" on page 34).

Warning

w Controlling individual column lifts and/or pairs of axles is exceptionally hazardous.

Refer to section 4.3 "Safety when hoisting" on page 29.

The control is equipped with a number of programmable settings; see section

7.3 "Programmable settings" on page 48.

3.5 Hydraulic unit

The hydraulic power unit comprises an electrically powered pump, flow control valves, control valves and a fluid reservoir.

3.6 Column, lifting cylinder and guide block

The column and lifting cylinder together form the most important part of the mobile column lift. A guide block with rollers is located within the U-shaped profile of the column. The rollers enable the guide block to move up and down the entire length of the column. The lifting force is supplied by the hydraulic lifting cylinder.

Operating instructions (Version F) 24 ST 1082 & ST 1100

Page 25

Specifications

3.7 Control box

The control panel on the front of the control box has all functions necessary to control the operation of the column lift. An emergency stop switch is also located on the control panel. The components of the control panel and their functions are described in chapter 5 "Operation" on page 34.

3.8 Pallet lifting mechanism

The pallet lifting mechanism is fitted with two wheels, and is used for relocating the column lift. Mounted at the rear, these safeguard the column lift against toppling over when it is being relocated. When relocating the column lift, the pallet lifting mechanism raises the rear of the column off the floor so that it can be moved more easily.

3.9 Retractable wheels (RS models)

The front wheels are controlled simultaneously with the lifting and lower of the pallet lifting mechanism.

3.10 Locking feature

If the hydraulic pressure fails while a vehicle is being raised, lowered or standing still above the first safety lock on the lifting system, a mechanical safeguard will ensure that the vehicle cannot fall.

The characteristic clicking sound indicates that the locking pawl is active. When lowering, the pawl is retracted by a solenoid.

3.11 Adjustable forks

The forks can be adjusted manually for a large number of tyre sizes. A mechanical locking feature prevents the forks from moving under a load.

Operating instructions (Version F) 25 ST 1082 & ST 1100

Page 26

4 Installation

4.1 Unpacking and setup

Proceed as described below when unpacking and setting up each column.

Warning

w Only use proper lifting equipment to move the column lift. Lift the column only at the

points intended for this. Failure to relocate the column lift in the right manner can cause damage to the column lift and/or personal injury.

1. Transport the column lift to the location where it will be used.

2. Remove the lid of the crate, or the straps on the transport pallet.

3. Attach a hoisting belt rated at a minimum of 1100 lbs around the column lift, and raise it out for the crate (see Figure 4.1 ).

Hoisting belt

Crate or pallet

Figure 4.1 Lifting the column

Warning

w Do not enter the area below the column lift while it is suspended from the lifting

equipment. If it should fall, it could cause serious injury.

4. Lower the column lift carefully to the floor.

5. Attach a hoisting belt to the top of the column.

6. Raise the column by the top until it is upright.

7. Remove the hoisting belt.

8. Remove the protective cover from the hydraulic unit.

Operating instructions (Version F) 26 ST 1082 & ST 1100

Page 27

9. Remove the stopper from the filler opening and attach the air bleed cap.

10. Replace the protective cover on the hydraulic power unit.

11. Check for oil leaks.

Installation

4.2 Linking the column lifts

The column lifts are set up in a completely closed circuit of at least 2 and at most 28 column lifts. There should be at least 1 (one) column lift in a column circuit. It is not important where the lift column has been set up in the circuit but by preference it should be positioned close to the mains supply.

If there is one main column in a column circuit the circuit is referred to as one set. A set may consist of 2, 3, 4, 5 or 6 column (2, 3, or 4 with a single phase).

The lifting capacity for the ST 1082 model is 18,000 lbs per column; a set of 4 can therefore lift 72,000 lbs (max.). The lifting capacity for the ST 1100 model is 22,000 lbs per column; a set of 4 can therefore lift 88,000 lbs (max.).

For higher lifting capacities, sets must be combined in a column ring according to the next mentioned tables.

Warning

w If you want to lift the maximum weight with a set of 6, two main columns with two

power supplies must be used because otherwise the current will be too high.

Main columns are positioned in a circuit in such a way that the load to be lifted of the set (main column followed by auxiliary columns up to the following main column) will not be more than 72,000 lbs (ST 1082) or 88,000 lbs (ST 1100).

Table 4.1 Lifting capacities ST 1082 - 3 phases

ST 1082 - 3 phases

Lifting capacity

up to 72,000 lbs 1 5

72,000 to 144,000 lbs 2 (2 sets required) 10

144,000 to 216,000 lbs 3 (3 sets required) 15

etc. etc. etc.

Table 4.2 Lifting capacities ST 1082 - 1 phase

Minimum number of

main columns

Maximum number of

auxiliary columns

ST 1082 - 1 phase

Lifting capacity

up to 72,000 lbs 2 2

Operating instructions (Version F) 27 ST 1082 & ST 1100

Minimum number of

main columns

Maximum number of

auxiliary columns

Page 28

Table 4.3 Lifting capacities ST 1100 - 3 phases

ST 1100 - 3 phases

Lifting capacity

Minimum number of

main columns

Maximum number of

auxiliary columns

up to 88,000 lbs 1 5

88,000 to 176,000 lbs 2 (2 sets required) 10

176,000 to 264,000 lbs 3 (3 sets required) 15

etc. etc. etc.

Table 4.4 Lifting capacities ST 1100 - 1 phase

ST 1100 - 1 phase

Lifting capacity

Minimum number of

main columns

Maximum number of

auxiliary columns

up to 88,000 lbs 2 2

Each main column has been provided with a thermal relay that protects a set of columns against overloading and the lifting system against electrical overloading for safety reasons.

Max. lifting capacity ST 1082 72,000 lbs ST 1100 88,000 lbs

M = Main column S = Auxiliary column

Single phase 208/230 V

Max. lifting capacity ST 1082 72,000 lbs ST 1100 88,000 lbs

Max. lifting capacity ST 1082 108,000 lbs ST 1100 132,000 lbs

Figure 4.2 Linking columns

Operating instructions (Version F) 28 ST 1082 & ST 1100

Page 29

Installation

4.3 Safety when hoisting

In principle, the individual and per-axle control over the column lifts is intended to enable the vehicle to be raised horizontally, or alternatively to be lowered onto axle supports.

Safety guidelines:

• When operating an individual column lift, the maximum permissible elevation

difference is 2 inches.

• When operating two column lifts (per-axle control), the maximum permissible

elevation difference between the front and rear axles is 6 inches.

• With a tandem axle at the rear of the vehicle, the maximum permissible elevation

difference between both rear axles is 2 inches.

18,000 (22,000) lbs

Centre of gravity of the

18,000 (22,000) lbs

vehicle 72,000 (88,000) lbs

18,000 (22,000) lbs

ST 1082 (ST 1100) values

Figure 4.3 Centre of gravity and weight distribution

Operating instructions (Version F) 29 ST 1082 & ST 1100

Page 30

If one of the columns is lowered too far, it can have the following consequences:

• No load on that particular column.

• No load on the column diagonally opposite.

• Double load on the remaining columns.

36,000 (44,000) lbs

Example: this column is too low

No load

Centre of gravity of the vehicle 72,000 (88,000) lbs

36,000 (44,000) lbs

No load

ST 1082 (ST 1100) values

Figure 4.4 Overloading of columns

Note

n Columns used for extremely rigid vehicles (aircraft towing vehicles; trains) will

quickly overload if a single column is lowered 0.5 to 2 inches.

Warning

w Lifting one wheel of a floating axle will result in a dangerous horizontal displacement

of the column (see Figure 4.5 on page 31).

Operating instructions (Version F) 30 ST 1082 & ST 1100

Page 31

Figure 4.5 Hoisting floating axles

Installation

4.4 Traverse beam (option)

For the lifting and lowering of trailers on a set of mobile lifting columns, a special Stertil-Koni traverse beam is available.

For the operating procedures and safety precautions of the traverse beam, see

8.2 "Traverse beam" on page 66.

4.5 Outdoor use

When the lifting system is used outdoors, you must take account of the maximum permissible wind speeds. Maximum permissible wind speeds for various types of vehicles are given in Tab le 4 .5 .

Note

n The values in the table are averages and may only be used as a guideline.

Operating instructions (Version F) 31 ST 1082 & ST 1100

Page 32

The maximum permissible wind speed depends on both the type of vehicle and its weight. When hoisting large vehicles with high sides, the values for lighter vehicles should be observed.

Table 4.5 Wind speeds and weight hoisted

Type of vehicle

Light vehicles or trucks with a long trailer

Buses 22,000 - 33,000 45 miles/h

Lorries and heavy vehicles

When deciding whether it is safe to use the lifting system, the user must take all factors into account. When in doubt, always err on the side of the lower wind speed.

Warning

Empty weight (lbs)

10,000 - 22,000 32 miles/h

>> 22,000 54 miles/h

Maximum permissible lateral wind speed

6 Beaufort

8 Beaufort

10 Beaufort

w Do not expose the column lifts to rain. For more safety information, see also the

safety measures described in chapter 2.

4.6 Adjustable forks (option for ST 1082)

The mobile column lifts can be used for lifting vehicles with a wheel diameter of R10 (17 ¾") to R22.5 (45").

The forks can be adjusted as follows to obtain the required wheel diameter (also see Figure 4.7 "Wheel positioning" on page 33):

1. Pull the T-shaped handle up to unlock the fork.

T-shaped handle

Figure 4.6 T-shaped handle

2. Slide the fork to the side. Use both hands.

Operating instructions (Version F) 32 ST 1082 & ST 1100

Page 33

Installation

3. Position the forks in such a way that they are at equal lengths in relation to the centre of the column.

4. Position the forks in such a way that they just touch the tyre at a floor height (to ensure the rim does not sink through when the tyre has a puncture).

5. Lock the fork by pushing the T-shaped handle again downwards in one of the holes (check this).

Same lengths

Right Right Right

Figure 4.7 Wheel positioning

WrongWrongWrong

Operating instructions (Version F) 33 ST 1082 & ST 1100

Page 34

5Operation

5.1 General

The mobile column lifts are designed to provide maximum flexibility and ease of use. A lifting system may consist of 2 to 28 columns in total.

The following possibilities are available within the control system:

• operating all column lifts simultaneously,

• operating one pair of column lifts (per vehicle axle), referred to as operating in

pairs,

• operating a single column lift.

Warning

w Operating a single column lift or one pair of column lifts can be extremely hazardous.

Refer to 4.3 "Safety when hoisting" on page 29.

These possible modes of operation are available on every one of the column lifts, without needing to set any selector switches.

5.2 Control box

All functions of the lifting system are controlled from the control box on the column lift.

There are two types of control coxes:

• the control box of a master column,

• the control box of a slave column.

Operating instructions (Version F) 34 ST 1082 & ST 1100

Page 35

These two control boxes are identical externally except that the control box of a slave column has an emergency shut-down button instead of a main switch (that is also used as an emergency stop button) and it does not have mains supply. For the functions of the switches refer to Figure 5.1 "Control boxes".

Operation

Master column

To the following column

1. Emergency button

2. Main switch

3. UP

4. DOWN

Figure 5.1 Control boxes

Note

Mains supply

5. <SELECT> button

6. Unlocking

7. Slow lowering selection button

Slave column

To the following column

8. <FAULT> indicator

9. <ALL> indicator

10. <SINGLE> indicator

11. <PAIR> indicator

n Operate the panel only with your fingertips. Pressing the buttons using sharp objects

(such as screwdrivers) can damage the equipment and cause errors.

5.2.1 Emergency shut-down button

If the emergency shut-down switch (main box) is set to 0 or the emergency shutdown switch (auxiliary box) is pressed, all movements (lifting and lowering) will be immediately stopped.

5.2.2 Starting

The mains switch (2) controls the power supply to the column lifts. This switch has two positions:

0 (OFF)

This will interrupt the power supply to the column lift(s).

1 (ON)

This will activate the power supply to the column lift(s).

Operating instructions (Version F) 35 ST 1082 & ST 1100

Page 36

To start the vehicle lift (see Figure 5.1 "Control boxes" on page 35):

Turn the mains power switch (2) to position 1 and press <SELECT>. This switches on the mains and control circuit power, and the vehicle lift is ready for use.

Note

n A control box on a slave column does not have a main switch.

5.2.3 Rising

To make the column lifts raise, press the UP button (3). There is an arrow pointing up beside this button.

5.2.4 Lowering

Operate button (6) simultaneously with button (4) for lowering the column lifts. There is an arrow pointing down next to button (4).

Warning

w If problem situations arise during raising or lowering, release the control buttons or

press the emergency stop.

5.2.5 Slow lowering

Press the <SLOW LOWERING> button (tortoise symbol). This function is activated if the LED is lit in the button.

1. Press the button again to deactivate the function.

If the “SLOW LOWERING” function has been activated, the lowering speed of the column lifts will be reduced to 1/3 of the normal speed. This can be used when building out gearboxes or to allow the vehicle to carefully be lowered on an axle support.

Caution

c A column lift may come to a standstill when lowering columns when the “SLOW

LOWERING” function has been activated to cancel elevation differences. Once the elevation difference has been levelled, the column will again be lowered.

Operating instructions (Version F) 36 ST 1082 & ST 1100

Page 37

Operation

5.2.6 Lowering in the safety locks

For lowering on the safety locks, simply press the DOWN button (4). The column lifts will then lower no more than 1 3/8", before the safety pawls engage the teeth in the safety lock profile. The drop-safeguard pawls can then no longer be released. If the UNLOCK button (6) is now pressed, there will be no sound of the pawls being released. Raise the column lifts again (to relieve the safety lock) so that the column lifts can resume lowering.

Warning

w Always lower the column lifts in the safety locks before carrying out any work on the

vehicle.

The buttons for raising, normal lowering and lowering in the safety locks are of the "dead man" type (hold to run). Operation continues as long as the button remains pressed, and stops immediately once the button is released.

Note

n In the event of malfunction, consult the troubleshooting section (see section 7.5

"Troubleshooting" on page 53).

5.3 Setting the columns

5.3.1 Control system

Set the control system of the mobile column lift as follows:

1. Configure the column lifts in a full circuit as specified in Figure 4.2 "Linking columns"

on page 28.

- The column sequence in this circuit is random; master columns or slave columns can be set up at all positions; see Figure 4.2 "Linking columns" on

page 28.

- Configure at least one column as the master column in a system.

Note

n The maximum number of column lifts in a system is 28.

2. On the master columns:

- Ensure that the mains switch is set to 0 (OFF), then connect the mains power cable to the correct mains power outlet.

- Set the mains switch to 1 (ON). If the circuit has more than one master column, ensure that all other main switches are set to 1 (ON).

- Ensure that all master columns are connected to the mains.

3. Ensure that the emergency shut-down button of all master columns has been released.

Operating instructions (Version F) 37 ST 1082 & ST 1100

Page 38

4. Press the <SELECT> button. The <ALL> light will light up to indicate the following:

- the system operation has been checked to ensure its correct functioning,

- the sequence of all columns is stored in the system memory

- the master column in the system has been connected to the mains,

- the height of every column has been saved in the memory,

- the column lifts can now be operated.

5. All system functions are now available (the default is <ALL> all columns):

- button 3 all columns will rise,

- button 4 all columns will lower in the safeguard,

- buttons 6 and 4 all columns will lower.

5.3.2 Pair operation

Note

n Setting to the pair operation (only possible when you have an even number of

column lifts):

1. Select the master columns at one axle to set this function (for example, the front wheel axle).

2. Press the <SELECT> button until the <PAIR> light starts to flash. Next, select the other column of "the pair".

3. Go to the other column of "the pair" and press <SELECT> until the <PAIR> light is continuously lit. Now "the pair" has been selected.

4. Press button 3 to raise "the pair" columns. Press button 4 to lower "the pair" columns.

Note

n An acoustic signal will be emitted when “PAIR” UP and DOWN is operational

because this is an exceptional situation.

Note

n When a pair operation is set up, the other axle pairs are also automatically selected

as a pair in the operating system. This will only work correctly if all column lifts have been configured in a closed circuit according to Figure 4.2 "Linking columns" on

page 28.

Operating instructions (Version F) 38 ST 1082 & ST 1100

Page 39

Operation

5.3.3 Operation of one single column

1. Press <SELECT> until the <SINGLE> light has been activated.

2. Press button 3 to raise the single column or press button 4 to lower the single column.

Note

n An acoustic signal will be emitted when “SINGLE” UP and DOWN is operational

because this is an exceptional situation.

5.4 Operating the pallet lifting mechanism

1. Set the lever to position (3) and make a pumping movement with the drawbar, to raise the column lift with the pallet lifting mechanism. The column lift can then be relocated.

1 2

Lever

Drawbar

Figure 5.2 Pallet lifting mechanism

2. Pull the lever to position (1) to lower the column lift to the floor.

3. Set the pallet lifting mechanism in the lowest position, and the lever to the neutral position (2), whenever the column lift is to be used to hoist a vehicle.

Operating instructions (Version F) 39 ST 1082 & ST 1100

Page 40

5.5 Operating procedure

Before using the column lift, make certain that:

• the floor where the column lifts are set up is capable of supporting the setup and

the vehicle,

• the installation has taken account of the need for an escape route at least 24"

wide on all sides of the setup,

• the maximum load on each column will not exceed 18,000 lbs for the ST 1082

models or 22,000 lbs for the ST 1100 models,

• the lifting system is perfectly vertical, when viewed both from the front and the

side,

• the maximum permissible wind speed (see Table 4.5 "Wind speeds and weight

hoisted" on page 32) will not be exceeded,

• the pallet lifting mechanism is set to the bottom position.

5.5.1 Preparation

1. If necessary, fit wheel adapters to the forks of the column lifts. Or slide the forks to the correct distance; see section 4.6 "Adjustable forks (option for ST 1082)" on

page 32.

2. Setup the required number of column lifts.

3. Ensure that the fork of each column lift is extended as far as possible under the wheel.

4. Lower the pallet lifting mechanism by pulling on the lever that is located on the inside of the drawbar.

5. Ensure that the mains switch on the control box of the master column(s) is set to 0 (OFF).

6. Connect the connection cables between the column lifts in a closed circuit.

7. Connect the power supply cable to a suitable power supply outlet.

8. Ensure that the emergency shut-down buttons on all column lifts are free.

9. Set the mains switch on the control box of the master column to position 1 (ON).

10. Press the <SELECT> button. Check whether the <ALL> indicator is lit.

11. Check the mechanism safeguard by pressing the UNLOCK button (6) a few times. You should clearly hear the noise of the pawls.

Operating instructions (Version F) 40 ST 1082 & ST 1100

Page 41

5.5.2 System functions

All system functions (see Figure 5.1 "Control boxes" on page 35) are now available by pressing:

<UP> (button 3)

all columns rise.

<DOWN> (button 4)

Lowering in the safety locks

<UNLOCK> (button 6) and <UP> (button 4)

all column lifts lower.

<SELECT> (button 5) and <PAIR> (light 11) and <UP> (button 3)

one axle rises (2 column lifts).

<SELECT> (button 5) and <PAIR> (light 11) and <DOWN> (button 4)

one axle lowers (2 column lifts).

<SELECT> (button 5) and <SINGLE> (light 10) and <UP> (button 3)

one column lift rises.

<SELECT> (button 5) and <SINGLE> (light 10) and <DOWN> (button 4)

one column lift lowers.

Operation

<TORTOISE> (icon) and <DOWN> (button 4)

columns lower slowly. This works for <ALL>, <PAIR> and <SINGLE>.

Note

n Lower the column lifts in the safety locks and set the mains switch to 0 (OFF) once

the desired height has been reached.

When using just one or two column lifts (when operating in pairs), make certain that there is no possible danger of instability; see also section 4.3 "Safety when hoisting"

on page 29). If in doubt, ask your supervisor.

Warning

w Unsafe hoisting can lead to serious injuries and damage to the lifting system and the

vehicles.

5.5.3 Unblocking in case of emergency

In emergency situations, it is possible to lower the column lifts manually. Manual lowering may only be carried out by an authorized technician.

Operating instructions (Version F) 41 ST 1082 & ST 1100

Page 42

6 Inspection and maintenance

6.1 General

Always completely lower the column lifts and switch off the mains power switch (position 0) during inspection and maintenance.

The power may be only temporarily switched on, and the lift placed in a higher position, when required for performing certain checks and adjustments.

Warning

w When the column lifts are in a raised position, always lower them into the safety lock.

Once a year, the column lifts must be subjected to a thorough check by a technical service recognized by Stertil B.V.; see section 6.2.3 "Annual maintenance by trained

lift service personnel only" on page 43.

6.2 Maintenance schedule

6.2.1 Daily checks by the user

1. Inspect the column lifts for visible damage.

2. Check whether there has been any oil leakage from the hydraulic unit, the hoses or the cylinder.

6.2.2 Monthly maintenance by the user

1. Check the operation of the safety locking feature as described in § 6.3.4 "Checking

the safety locking feature" on page 45.

Note

n If this does not function correctly, consult the technical service.

2. Check the emergency shutdown mechanism as described in § 6.3.3 "Checking the

emergency shutdown mechanism" on page 45.

3. Carry out the monthly lubrication programme as set out in Table 6.1 "Lubrication

program" on page 44.

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Page 43

Inspection and maintenance

6.2.3 Annual maintenance by trained lift service personnel only

The user must have the column lifts inspected once a year by the Stertil technical service or another technical service authorized by Stertil (both hereafter referred to as the technical service). A maintenance subscription can be taken out with the technical service for this annual inspection. In the event that no maintenance subscription has been taken out, the user must make an appointment each year for this inspection and servicing.

This inspection is signed off on the inspection checklist (see appendix A of the Operating Instructions.)

The following tasks must be carried out:

1. Inspection as described under daily and monthly.

2. Check oil level. Check the oil level in the tank of the hydraulic unit only with the column in the highest position. The oil level must be above the minimum oil level line, but not more than 1 1/4" above this line.

3. The hydraulic oil to be used is UNIL HVD S15 (ISO VG15), with an absolute filtering at 4 microns.

4. When the oil level is too low, always perform the leak checks described later in this chapter.

5. Inspection of all safety features.

6. Check for leakage from the cylinders. If oil is leaking from one of the cylinders, the seals and the guide rings must be replaced.

7. Check for leakage from the hydraulic system. If the column lift sinks back down by more than 6mm per hour, then the system must be inspected for external (hoses, couplings) and internal (valves) leakage. Defective parts must be replaced.

8. General inspection for damage. If cracks have appeared in structural components, then the parts in question must be replaced. Immediately repair or replace all parts which could cause hazardous situations.

9. Perform all lubrication tasks set out in Table 6.1 on page 44.

Operating instructions (Version F) 43 ST 1082 & ST 1100

Page 44

For additional details, see chapter 7 "Service and troubleshooting" on page 47.

Table 6.1 Lubrication program

Every 2

years

(technical

service)

Maintenance tasks Description Monthly

Cylinder Lubricate piston rod if

Annual

(technical

service)

dry (machine oil)

Check oil level in tank Top up (only with

x column lifts fully lowered)

Various pivot points Lubricate x

Hydraulic oil in the tank Replace (2.6 gallons) x

Suction filter Clean or replace x

Safety lock Check and clean if

required

Safety lock Disassemble, clean

x and (if necessary) replace and adjust (see section 6.3.4)

6.3 Maintenance procedures

6.3.1 Lubrication program

The column lifts must be serviced regularly in accordance with the lubrication program.

6.3.2 Hydraulic oil

Replace the hydraulic oil in the tank approximately once every 2 years.

Note

n This oil change must take place as scheduled, even when the column lifts are not in

continuous use.

When changing the hydraulic oil, proceed as follows:

1. Fully lower the column lifts and drain off the oil.

2. Fill the tank with UNIL HVD S15 (ISO VG15) hydraulic oil filtered at maximum 4 microns. Quantity of hydraulic oil in the tank: 2.6 gallon.

Operating instructions (Version F) 44 ST 1082 & ST 1100

Page 45

Inspection and maintenance

6.3.3 Checking the emergency shutdown mechanism

1. Press the emergency shut-down button on the auxiliary boxes while the column lifts are moving. All column lifts must immediately come to a standstill.

2. Turn de emergency shut-down button anticlockwise to release it and set the main switch(s) to 0 and, next, to 1.

3. Press the <SELECT> button to ensure that there is again control voltage.

6.3.4 Checking the safety locking feature

1. Raise the lift to the first locking position above the floor and lower it into the safety locks.

2. Check whether the adjusting nut of the solenoid of the mechanical safety lock have a clearance of 1/8”-5/32”. If not, adjust the nut at the rear side of the solenoid to get within this clearance range.

3. Raise the lift to the highest position and lower it into the locks.

4. Check (but do not adjust) the clearance of the nut at the back of the solenoid. This clearance should be at least 1/8”.

5. Adjust the top position end stop using the potentiometer adjustment rod, such that the bottom of the guide block is 68 1/2" to 69 1/4" above the bottom plate (see

Figure 6.1 ).

Potentiometer unit

Potentiometer adjusting rod

Standard 3 notches

Guide block

Locking ratchet profile

Last tooth of locking ratchet

Adjustment nut

1/8" - 5/32"

Column

68 1/2" to 69 1/4"

Figure 6.1 Adjusting the safety lock

Operating instructions (Version F) 45 ST 1082 & ST 1100

Page 46

6. Check for oil leaks, damage, and wear and tear. Check electrical cables and connectors for damage.

7. If dry, lubricate piston-rod with machine oil.

8. Spray potentiometer adjusting rod with acid-free vaseline.

6.3.5 Checking the pallet lift cylinder(s)

With the pallet lifting mechanisms fully raised, hoist a vehicle of at least 8,800 lbs approximately 4". Then check at the rear side of each column lift whether it is on the floor.

6.3.6 Maintenance switches

Switches can be found in the control panel that can be operated by the fitter during maintenance to the lifting system. These switches can be used to check whether the lowering valve, the unlocking solenoid and the hydraulic power unit are functioning properly.

As soon as the switches are pressed, the system produces an error. Pressing <SELECT> and <UNLOCK> continuously for 2 seconds resets the system. The switches can be used to check that the lowering valve, the unlocking solenoid and the hydraulic power unit are functioning properly.

Table 6.2 Maintenance switches

Switch Description Function

<UP> Lifting Operates the relay for the electric

motor of the lifting column controlled by this switch. Has to be activated together with <MS> to raise the lifting column.

<MS> Main relay This operates the main relay.

<DWN> Lowering and unlocking Controls the lowering valve and

the solenoid for unlocking the column on which this switch is operated. Has to be activated together with <MS> to lower the lifting column.

Operating instructions (Version F) 46 ST 1082 & ST 1100

Page 47

7 Service and troubleshooting

7.1 General

Faults in the column lifts can have simple causes. Check the installation for the possible causes indicated.

If troubleshooting as described below fails to correct the malfunction, please contact technical services.

Most errors can be corrected without having to remove the vehicle from the column lifts. However, it is strongly recommended that you remove the vehicle, if the column lifts are completely lowered.

When troubleshooting or repairing the column lifts, set them to the lowest position. If the malfunction makes this impossible, then ensure that all pawls are engaged in the safety locks (lower without unlocking).

Turn off the mains switch at the control box. Turn the main switch to the 0 position to and pull the plug from the mains.

Never loosen or remove any part of the hydraulic system, without first placing the column lifts in the lowest position or in the safety locks.

Note

n All repairs carried out on the column lifts by persons other than technical services,

and consequences thereof, are entirely at the user’s own risk.

Note

n Technical service is taken to mean either the Stertil technical service or another

technical service authorized by Stertil.

The following troubleshooting guide can be used to identify possible defects. If in doubt, contact technical services.

7.2 Emergency lowering procedure

In emergency situations, when it is not possible to lower the column lifts from the control box, the column lifts can be lowered manually.

Warning

w The emergency lowering procedure must only be performed by persons who are

trained in this procedure.

Operating instructions (Version F) 47 ST 1082 & ST 1100

Page 48

7.3 Programmable settings

In general, programming is done as follows:

1. Open the door of the control box.

2. Switch the main switch on and simultaneously hold the slow lowering button (tortoise) and the UNLOCK button until a flashing 60 is displayed on the display.

- Button 3 (IP): selection of programs 60 to 67.

- Button 4 (DOWN): makes the function active (the code will be lit continuously) or inactive (the code flashes).

- Button 6 (UNLOCKED): exit the programming code.

- Button 5 <SELECT>: the operation system will be started (normal operation).

- The programme mode is terminated when no button is pressed for 13 seconds. The settings are saved, even after a power failure.

Program 60 - Elevation limiter (code HS)

If this code is inactive, the column lift will stop at the highest position against a fixed mechanical limiter. The pressure relief valve is then opened. This will not damage the column lift. The elevation limiter can be programmed as follows:

1. Position the column lift at the required limiting elevation.

2. Lower the column lift in the pawls and then raise it approx. 1" to be sure that the highest position is well above the locking position.

3. Next, activate program 60 (code must be lit continuously). If the currently set limiting elevation is not high enough, then first deactivate the current elevation limitation.

Warning

w The height of the column on which programming is taking place is used as the height

limiter value. Other columns for which the height has not been set (or which have been set at a higher value), may have a higher position through, for example, the “Single” or “Pair” control of these columns.

Program 61 – Unlock while rising

This option is available so that the pawls are operated when the UP button is operated. This will suppress the clicking noise of the pawls when they are going up.

This option has no effect on the safety of the column lift; the pawl will again be pulled in when the UP button is released. Unlocking during rising is active when the code is continuously on.

Program 62 – Protection against jamming

A height of approximately 24" will have been set when using remote control which means that the lowering function will no longer function. This function is inactive when the code flashes.

Operating instructions (Version F) 48 ST 1082 & ST 1100

Page 49

Program 63 – Functional phase monitoring (code 04)

This function monitors whether the column lift also rises when the UP button is operated. It is displayed as code 04 on the 2x7 segment display as long as the UP button is pressed.

The function is inactive when the code flashes.

Program 65 – Safe limits

This option is available so that the column can function outside the safe limits (1 1/4" and 2 1/2"). This can be used to level the lift outside the safe limits. Activating programme 65 disables the safe limit monitoring.

This setting is active during 10 minutes and then the safe limits will be automatically activated and the system has to be restarted. The setting will not be saved in the EEPROM so that the safe limits will always be active after starting and stopping.

Note

Service and troubleshooting

n Make program 65 active in each column to be able to operate a column set outside

the safe limits.

Program 66 - Potentiometers OFF (check of the potentiometer operation)

This option is available so that the value on the potentiometer input is replaced by a constant value. The column will function normally without the elevation difference being corrected.

Note

n Make program 66 active in each column to be able to operate a column set with

deactivated potentiometers.

Program 67 – Reading/calibrating potentiometers (code 16)

The individual potentiometer value is set to the microprocessor of the relevant column when calibrating potentiometers. A potentiometer generates an analogue signal which is translated into an incoming digital signal to the microprocessor.

The calibration of the individual columns is performed in the factory.

Operating instructions (Version F) 49 ST 1082 & ST 1100

Page 50

A new calibration is necessary in the following cases:

- Error code 16 (analogue potentiometer signal not within range),

- After a potentiometer has been replaced,

- After a printed circuit board has been exchanged,

- After exchanging software.

Calibration procedure:

1. Allow the column lifts to rise without a load for approximately 3 ft.

2. Switch off the main switch and switching it back on again.

3. Enter the programming mode on one of the columns.

4. Select program 67.

5. Make program 67 active by pressing the UNLOCK button.

The printed circuit board will show a number made up of 2 digits after this program is active. This is the number of hours the electromotor has been running. Number 67 will again be displayed after approximately 5 seconds.

6. Repeat steps 3. to 5. of this procedure for each column lift of the set.

7. Exit the programming mode by switching off the main switch and switching it back on again.

8. Start the system by pressing the <Select> button.

9. Lower all column lifts completely until they have attained the lowest position.

10. Switch off the main switch and switching it back on again.

11. Start the system again by pressing the <Select> button. The height reference values will be automatically set.

Note

n If error code 16 appears in a display and the columns are not yet in the lowest

postion, skip step 1. This will ensure that you can start the system. After starting the system successfully, the calibration must be repeated based on the steps 1. to 5. (fine-tuning).

Note

n Once the calibration procedure has been completed (step 5.) for each column,

program number 67 will gain be displayed on the displays. The display will, however, again change after approximately 30 seconds (automatic setting). The display will now show - - (level) or 16 in some cases. Code 16 is not an error message in this programming situation. Once the full procedure has been completed, the displays will show - -.

Operating instructions (Version F) 50 ST 1082 & ST 1100

Page 51

7.4 Error messages

There are two tables on the inside of the control box to locate errors in the system.

The first table shows errors which can be specified at the 2x7 segment display on the printed circuit board. The second table shows possible mechanical defects (see

Figure 7.1 on page 52).

A red light (FAULT) will be continuously lit on the front panel when a fault occurs. Open in this case the fornt panel and read the code on the 2x7 segment display. See the label on the inside of the front panel or section 7.5 "Troubleshooting" on page 53 for the possible problems.

When lowering:

If the lowering movement stops and the red light (FAULT) on the front panel flashes, then a difference of 1 1/4" has occurred between the columns during lowering. Raise the columns approximately 4" and remove the obstacle if any. The column lifts can now again be lowered. Do not forget to first press the UNLOCK button.

When rising:

If the rising movement stops and the red light (FAULT) on the front panel is lit continuously, then it may be that the highest position has been reached. If this is the case, open the front panel to read the code on the 2x7 segment display. This must be 04 as long as the UP button is pressed. See section 7.5 "Troubleshooting" on

page 53. for possible problems.

Service and troubleshooting

Caution

c Danger of injury from high tension circuits and use by unqualified persons.

Note

n Only remove the protective cap for maintenance purposes. Always ensure in that

case that the lifting system is not connected to the mains power supply.

Operating instructions (Version F) 51 ST 1082 & ST 1100

Page 52

Figure 7.1 Location on the display which specifies an error or fault

The control system monitors the phase sequence and the presence of 3 phases during start-up. The red light (FAULT) will be lit on the front panel when a phase error occurs.

The microprocessor card has a 2x7 segment display which specifies a fault; the related code specifies the type of fault (see Table 7.1 "Error codes" on page 53).

Open the front panel of the control box to see the 2x7 segment display.

Operating instructions (Version F) 52 ST 1082 & ST 1100

Page 53

Service and troubleshooting

7.5 Troubleshooting

The following overview gives the meaning of the 2x7 segment display in the control box.

Table 7.1 Error codes

Error code Code/label Possible cause Solution

- HS

Normal operation

High limit software

Functional lifting check

2 1/2" tilt Elevation differences

Lift is stopped at the programmed elevation.

The operation has determined that the lift has not risen within 5 seconds when the UP button was operated.

of more than 2 1/2" have occurred since the last zero setting of the system.

Adjust the elevation if necessary by using program code 60.

See section

7.3 "Programmable settings" on page 48.

Check the main fuse when the motor fails to run. Check the lowering valve for leaks. The pressure relief valve will open. Check whether the vehicle lift has not been loaded too heavily.

Check whether all three phases have been connected correctly.

Check the hydraulic system for leaks. Check whether one of the columns has not been loaded with a greater load than the max. permitted load. Turn OFF and ON on the main switch(s) and press the <SELECT> button to ensure the system can again be used. If the fault occurs again, contact the technical service.

Operating instructions (Version F) 53 ST 1082 & ST 1100

Page 54

Table 7.1 Error codes

Error code Code/label Possible cause Solution

No green light on the

control box

Movement during stand-by

An emergency stop occurred

Potentiometer circuit fault

Elevation differences of more than 2 3/4" have occurred since the last zero setting of the system.

The emergency stop button has been pressed.

Fault in the potentiometer cabling.

Check the hydraulic system for leaks. Turn OFF and ON on the main switch(s) and press the <SELECT> button to ensure the system can again be used. If the fault occurs again, contact the technical service.

Check the emergency stop buttons and unblock them if necessary. Turn OFF and ON on the main switch(s) and press the <SELECT> button to ensure the system can again be used. If the fault occurs again, contact the technical service.

Check the potentiometer cabling.

Turn OFF and ON on the main switch(s) and press the <SELECT> button to ensure the system can again be used. If the fault occurs again, contact the technical service.

Operating instructions (Version F) 54 ST 1082 & ST 1100

Potentiometer not calibrated

Potentiometers outside of the calibration limits.

Calibrate the potentiometers again by using program code

67. Check that the columns remain horizontal when rising and lowering. They must be horizontal within 5/8". If the difference is greater than 5/8", the potentiometers must be replaced.

See section

7.3 "Programmable settings" on page 48.

Page 55

Table 7.1 Error codes

Error code Code/label Possible cause Solution

Service and troubleshooting

Keyboard fault A button has been

pressed when starting. Short circuit on the PCB.

24V during start-up detected

Output lowering valve fault

Output unlocking solenoid fault

Output correction valve fault

Main safety relay faulty.

Broken wire/short circuit in lowering valve.

Broken wiring/short circuit in dropsafeguard unlocking solenoid.

Broken wire/short circuit in the correction valve.

Turn OFF and ON on the main switch(s) and press the <SELECT> button to ensure the system can again be used. Replace the PCB if required.

Check the main safety relay. Replace the main safety relay if necessary.

Check the lowering valve circuit.

Check the circuit of the unlocking solenoid.

Check the circuit of the correction valve.

Motor relay fault

Output power supply fault

Short circuit on PCB

Broken wire/short circuit in the motor relay.

Defective power supply to outputs.

Short circuit on the PCB.

Check the cabling to A1 and A2 of the motor relay.

Set the main switch(s) to OFF.

Check and replace fuse F2 (3.15 A) if required. Also check the thermal relay and reset it if required. Turn on the control box again using the standard procedure. If the fault occurs again, contact the technical service.

Allow damp box to dry. Replace PCB if the fault persists.

Operating instructions (Version F) 55 ST 1082 & ST 1100

Page 56

Table 7.1 Error codes

Error code Code/label Possible cause Solution

82 83 91

93 94 95

EPROM read fault

EPROM write fault

Watchdog fault

General CAN error

CAN time-out

Turn OFF and ON on the main switch(s) and press the <SELECT> button to ensure the system can again be used. Replace the PCB if required.

Operating instructions (Version F) 56 ST 1082 & ST 1100

Page 57

Service and troubleshooting

7.5.1 Troubleshooting overview

Table 7.2 The column lift cannot be raised

Cause Solution

No mains power/control power. Check the mains power/control power.

See Ta bl e 7. 7 and Table 7.8 .

Oil level too low (but motor running) Top up; see Table 6.1 "Lubrication program"

on page 44.

There is air in the hydraulic pump (only possible if the tank has become empty).

Select <SINGLE> operation and press the UP button until the column lift rises (max. 1 minute).

The pressure relief valve has not been correctly adjusted.

Contact the technical service to correctly adjust the valve.

The pump's capacity is inadequate. Replace the pump.

The current has been interrupted by a thermal relay in the control box of the main column.

The maximum elevation difference (more than 2 1/2") has been exceeded.

Reset the thermal relay. If the fault occurs again, contact the technical service.

Set the main switch to OFF and ON. Press twice the <SELECT> button to ensure the system can again be used. If the fault occurs again, contact the technical service.

The phases have not been correctly connected. The red light (FAULT) is

Exchange the two phases in the plug on the supply cable or in the main box.

continuously lit.

Table 7.3 The column lift cannot be lowered

Cause Solution

No mains power/control power. Check the mains power/control power.

See Ta bl e 7. 7 and Table 7.8 .

The Pawl does not retract from the safety lock. Fist allow the column lift to rise approx. 2" and,

next, allow it to lower.

The electrically operated lowering valve on the hydraulic unit will not open.

There is no voltage on the lowering valve or the lowering valve is faulty. Have the technical service solve the problem.

Contaminated or damaged lowering valve. Have the lowering valve cleaned or have it

replaced by the technical service.

Operating instructions (Version F) 57 ST 1082 & ST 1100

Page 58

Table 7.3 The column lift cannot be lowered

Cause Solution

The maximum elevation difference (more than 1 1/4") has been exceeded.

Press <UP> until the elevation difference has been levelled.

If lifting is not required, you can press 3x the <SELECT> button. Next, you can lower. The difference of 1 1/4" persists. If the fault occurs again, contact the technical service.

The maximum elevation difference (more than 2 1/2") has been exceeded.

Set the main switch to OFF and ON. Press once the <SELECT> button to ensure the lifting system can again be used. If the fault occurs again, contact the technical service.

The highest position is virtually the same as the highest locking position.

Have the height set again by the technical service.

Table 7.4 The column lift lowers all by itself

Cause Solution

The cylinder seal is damaged; oil is leaking continuously.

Have technical services replace the cuff or the cylinder.

Leak in the oil line couplings. Tighten the couplings or union nuts.

Contaminated or damaged non-return valve. Have the non-return valve cleaned or have it

replaced by technical services.

Contaminated or damaged lowering correction valve.

Have the valve cleaned or have it replaced by technical services.

Table 7.5 The column lift is not raised far enough

Cause Solution

Oil level in the tank is too low. Top up with oil as described in section

6.3.2 "Hydraulic oil" on page 44.

Pump is drawing air. Tighten or crimp the suction filter attachment.

The steel plug has not been replaced by the air

Fit the air bleed cap.

bleed cap.

The air bleed cap is blocked. Clean the air bleed cap.

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Page 59

Service and troubleshooting

Table 7.6 The column lifts do not go up at the same speed

Cause Solution

Control system not working correctly. Use the S3 and S4 switches in the control box

to lift and lower without having the safety measures in place.

S3 is lifting, S4 is lowering. Operate the switches until the column lifts are

level. If the fault occurs again, contact the technical service.

Table 7.7 No mains power

Cause Solution

No mains power. Have the fault corrected by a qualified

electrician.

Mains fuse has blown. Replace the fuse.

The mains switch is OFF. Set the mains switch to ON.

Faulty LEDs. Contact the technical service.

Table 7.8 No control voltage

Cause Solution

Faulty LEDs. Lifting system functioning

Contact the technical service.

normally.

A fuse has been tripped. Check the F2 and F3 fuses.

Replace the fuse(s) in the control box if necessary. If the fault occurs again, contact the technical service.

The mains switch is OFF. Set the mains switch to ON.

Broken cable or loose connector. Check the cable and connector.

The emergency stop button has not been unlocked.

Unlock the button. Set the main switch to OFF and ON. Press once the <SELECT> button to ensure the system can again be used.

The thermal relay in the main box has been deactivated.

Operating instructions (Version F) 59 ST 1082 & ST 1100

Reset the thermal relay. Contact the technical service if the problem persists.

Page 60

Table 7.9 Push button indicator flashes when the <UP> button is pressed

Cause Solution

The column lift has reached its highest point. The column lift will again operate normally if

you press the <DOWN> button.

Note

n In the event of malfunctions other than those described here, always consult

technical services.

7.6 Maintenance procedures

7.6.1 Removal and installation of the lifting cylinder

Proceed as follows to remove the cylinder:

1. At the top of the column lift, remove the plastic cap, nut and washer.

2. Raise the guide block to its top position and then lower it into the first locking position.

3. Press the <SELECT> button and the <DOWN> button to lower the cylinder. It will take approximately 2 minutes before the cylinder is fully lowered.

4. Uncouple the hydraulic coupling at the bottom of the cylinder.

5. Lift the cylinder about 3/4" to withdraw it from its seating on the bottom end.

6. Pull the cylinder forwards.

7. Remove the elastic ring from the head of the cylinder.

Proceed as follows to install the cylinder:

1. Place the elastic ring on the head of the cylinder.

2. Place the cylinder inside the guide block and ensure that it drops into the seating in the plate below the cylinder.

3. Make the hydraulic coupling at the bottom of the cylinder.

4. Press the <SELECT> button and the <UP> button to raise the cylinder. Release the button as soon as the cylinder begins to raise the guide block (the head of the cylinder must protrude through the hole in the top plate).

5. Press the <SELECT> button and the <DOWN> button to lower the cylinder.

6. Fit the nut and washer.

7. Press the <SELECT> and the <UP> button and open the bleed valve until a continuous flow of oil appears.

8. Close the bleed valve and fit the cap.

Operating instructions (Version F) 60 ST 1082 & ST 1100

Page 61

Service and troubleshooting

7.6.2 Adjustment of the pallet lifting mechanism

1. With the lever in position 3 (see Figure 7.2 ), move the drawbar up and down. If the adjustment is correct, the cylinder should now give about 8mm lift per stroke.

Lever plate (C)

Nut 1

Chain

1 2

Adjusting screw

Lever

Drawbar

Figure 7.2 Pallet lifting mechanism

2. Set the lever to position 2 and move the drawbar up and down; the cylinder will now not lift if the setting is correct.

3. If the cylinder lifts, loosen nut 1 and turn the adjusting screw clockwise.

4. If the cylinder sinks down, turn the adjusting screw anti-clockwise until the cylinder no longer sinks. Raise the cylinder to the top position and set the lever to position 1; the cylinder should now be lowered.

5. If it does not lower, or only does so slowly, tighten the adjusting screw a little.

6. Repeat these steps until the movements at each lever position are correct.

7. Once the adjustments are correct, re-tighten nut 1.

Operating instructions (Version F) 61 ST 1082 & ST 1100

Page 62

7.6.3 Adjustment of the retractable front wheels (RS models)

The pallet lifting mechanism must be positioned at the highest position when adjusting the retractable front wheels.

Adjust the distance to the ground to 1 1/4" by turning the adjusting nut (see

Figure 7.3 )..

Adjusting nut

Figure 7.3 Retractable front wheels

7.7 List of parts

See appendix A "List of parts and appendices" on page 68 and appendix B "List of

parts - Options" on page 92.

Explanation of the titles of the columns in the parts list:

Fig. & index Fig. refers to the related group on the

parts drawing. Index to the section in this group.

No. Total number of parts in the column lift.

Reference The numbers in this column are Stertil B.V. order numbers.

Please specify these numbers when ordering.

Description This column contains the name of the parts.

Operating instructions (Version F) 62 ST 1082 & ST 1100

Page 63

Service and troubleshooting

7.8 Replacement parts

You can order replacement parts from Stertil B.V. - see section 1.6 "Manufacturer's

details" on page 12 for address details.

When ordering replacement parts, please supply the following information:

Column lift type: ST 1082 & ST 1100.

Serial number: See the type plate on the column lift.

Reference no.: See List of Parts.

7.9 Emergency lowering facility

If there is a power failure, you will be unable to use the control buttons to lower the lift. In such a case, it is possible to let the lift down manually. Please contact technical services in this case.

Warning

w The emergency lowering procedure may only be performed by persons who are

trained in this procedure.

Operating instructions (Version F) 63 ST 1082 & ST 1100

Page 64

8Options

8.1 Wheel adapters

The mobile column lifts may be used to hoist vehicles with a wheel diameter ranging from R12 (20") to R22.5 (45"). Wheel adapters must be used for certain wheel diameters (see Figure 8.1 ).

Figure 8.1 Wheel adapters

For tyre sizes R12 (20") to R15 (26"), two adapters are needed. For tyre sizes R15 (26") to R17 (36"), one adapter is needed. For tyre sizes R17 (36") to R22.5 (45"), adapters are not needed. For smaller wheel diameters (< 20"), special adapters are available.

Operating instructions (Version F) 64 ST 1082 & ST 1100

Page 65

Options

8.1.1 Longer wheel adapters (only FS models)

Special 6 inches longer wheel adapters (see Figure 8.2 ) can be supplied for hoisting vehicles with double wheels such as trucks, buses, etc. and for vehicles with an overhanging body (camper vans, etc.).

Figure 8.2 Longer wheel adapters

Warning

w These longer wheel adapters may only be used in combination with the column foot

extensions.

The lifting capacity will be restricted to 12,000 lbs / 8,800 lbs (see Figure 8.2 ). The restricted lifting capacity is also clearly indicated on the sides of the longer wheel adapters.

Note

n The lifting capacity will still be 12,000 lbs / 8,800 lbs with the longer wheel adapters.

Check the maximum weight carefully before lifting.

The lifting capacity with removed wheel adapters is 18,000 lbs. When this is the case, the column foot extensions may remain fitted (see Figure 8.2 ).

Operating instructions (Version F) 65 ST 1082 & ST 1100

Page 66

8.2 Traverse beam

For the lifting and lowering of trailers on a set of mobile lifting columns, a special Stertil-Koni traverse beam is available.

8.2.1 Before you start working

Check both the maximum lifting capacity of the traverse beam and the maximum lifting capacity of a set of two mobile columns.

If there is a difference in the maximum lifting capacity of the traverse beam and the set of two mobile columns, the lowest maximum lifting capacity is always

leading.

Caution

c This can be a potential hazardous situation.

The traverse beam can be overloaded without warning.

8.2.2 User instruction

1. Position the vehicle on the desired location.

2. Place the traverse beam (with the optional pick up pads) on the correct lifting position under the vehicle.

3. Position the mobile lifting columns in such a way that the forks of the columns fully support the pickup points of the traverse beam.

Figure 8.3 Pickup points of the traverse beam

4. Operate the mobile lifting columns as described in section 5.5 Operating procedure

on page 40.

8.2.3 Tilting of the traverse beam with king pin adapter

For some trailer models, a traverse beam with a king pin adapter must be used.

Due to the design of the suspension of trailers, some models will move horizontally when the wheels are touching the ground again.

Operating instructions (Version F) 66 ST 1082 & ST 1100

Page 67

During this horizontal movement, it is possible that the traverse beam starts to tilt, as shown in Figure 8.4 .

Figure 8.4 Tilted traverse beam

Caution

Options

c Tilting of the traverse beam is a potential hazardous situation.

Whether this situation will occur depends on the specific design of the trailer.

To prevent this dangerous situation:

1. Always connect the (brake) air pressure to the trailer from an external source.

2. Make sure the brakes are released, to allow rotation of the wheels while lifting and lowering .

Operating instructions (Version F) 67 ST 1082 & ST 1100

Page 68

A List of parts and appendices

The following sections will give an overview of the main assemblies and their components:

A.1 "Summary column lift" on page 69,

A.2 "Mobile column lift" on page 72,

A.3 "Hydraulic unit" on page 74,

A.4 "Hydraulic scheme" on page 76,

A.5 "Hydraulic cylinder" on page 77,

A.6 "Control box (master column)" on page 79,

A.7 "Electrical diagram control box (master column)" on page 81,

A.8 "Control box (secondary column)" on page 82,

A.9 "Electrical diagram control box (secondary column)" on page 84,

A.10 "Connection cable" on page 85,

A.11 "Pallet jack mechanism" on page 86,

A.12 "Label locations" on page 88,

A.13 "Dimensional drawing" on page 90.

Operating instructions (Version F) 68 ST 1082 & ST 1100

Page 69

List of parts and appendices

A.1 Summary column lift

See Figure A.3

See

Figure A.3

Figure A.1 Column lift

Operating instructions (Version F) 69 ST 1082 & ST 1100

Page 70

Table A.1 Column lift

Index No. Reference Description Remarks

1 1 32700140 Cover 2 1 30501003 Packing ring 3 1 32500103 Cover 4 4 32700104 Roller 5 1 32700101 Angle support 6 2 32500116 Wheel 7 1 32711050 Column 7 1 32741100 Column 130 mm wider model ST 1082VFS 8 1 32700116 Top plate 9 2 32500109 Shaft 10 1 32702200 Guide block ST 1082-FS + RS 10 1 32741125 Guide block 130 mm wider

ST 1082VFS

model 10 1 34600200 Guide block ST 1100-FS + RS 10 1 34600905 Guide block 130 mm wider

ST 1100VFS

model 12 1 32706075 Oil pipe 13 1 See Figure A.5 Hydraulic cylinder 14 1 See Figure A.6 Control box 15 1 See Figure A.10 Connection cable Item not shown on figure 16 1 32556150 Hydraulic hose 17 4 30001006 Slide plate 18 1 30007400 Potentiometer unit 19 1 See Figure A.3 Hydraulic unit 20 1 See Figure A.2 Pallet jack mechanism 21 1 32700122 Pawl 22 1 32700134 Support 23 1 30001004 Clamp 24 6 66201085 Buffer 25 1 69451400 Solenoid 26 1 65058044 Spring ring M20 DIN 127B 27 1 65050144 Nut M20 DIN 934 28 4 1035.38.04.11 Bolt M6x10 DIN 933 29 9 65055015 Washer M6 DIN 125A 30 2 65055013 Washer M4 DIN 125A 31 2 65034219 Screw M4x10 32 4 65062041 Retaining washer No.24

DIN679 34 4 65055024 Washer M16 DIN 125A 35 4 65003526 Bolt M16x25 DIN 933 Tightening torque 110 -

155 lbs.ft

36 1 1036.46.03.45 Set screw M5x12

Operating instructions (Version F) 70 ST 1082 & ST 1100

Page 71

List of parts and appendices

Table A.1 Column lift

Index No. Reference Description Remarks

37 4 65025055 Stud bolt M6x30 38 2 65003285 Bolt M6x16 DIN 933 39 1 65003280 Bolt M6x8 DIN 933 41 1 32500107 Support 42 2 65003291 Bolt M6x30 DIN 933 43 2 32500108 Cable support 44 4 65003488 Bolt M14x30 DIN 933 45 4 65055023 Washer M14 DIN 125A 46 6 66201056 Spacer 6.3-15-15 47 4 65051028 Locknut M6 48 2 65003403 Bolt M10x20 DIN 933 49 2 65058028 Washer M10 DIN127B 51 1 68700450 Straight adaptor GE 10-PS 53 1 66201039 Nut cap M20 0342044 54 1 69090050 Grommet No. 2790 type 2 56 4 65870011 Locking ring special M6 57 2 65050124 Nut M4 DIN 934

Operating instructions (Version F) 71 ST 1082 & ST 1100

Page 72

A.2 Mobile column lift

P6: Locked with loctite 542 sealant

Note: Adjustable forks only possible on ST 1082 models.

Figure A.2 Mobile column lift

Operating instructions (Version F) 72 ST 1082 & ST 1100

Page 73

List of parts and appendices

Table A.2 Mobile column lift

Index No. Reference Description Remarks

1 1 32701050 Column Only retractable models 2 4 32700111 Shaft Only retractable models 3 4 66103909 Ball bearing 60052RSR Only retractable models 4 2 32700105 Wheel Only retractable models 5 2 32700110 Wheel shaft Only retractable models 6 12 65725009 Bolt M10x20 DIN 7984 Only retractable models 7 2 32700170 Hinge assembly Only retractable models 8 4 66103908 Bush bearing GFM-1214-10 Only retractable models 9 2 32700160 Pull rod Only retractable models 10 2 65051036 Locknut M12 DIN 985 Only retractable models 11 2 32700225 Hinge tube Only retractable models 12 2 32700138 Push plate Only retractable models 13 4 65062028 Retaining ring No.12 DIN 6799 Only retractable models 14 1 32700129 Axle Only retractable models 15 2 65025007 Bolt M10x30 ISO 7380 Only retractable models 16 1 32700200 Torsion bar Only retractable models 17 2 32700121 Shaft All models 18 2 1038.66.04.24 Roll pin 6x30 DIN 1481 All models 19 1 32706200 Jack assembly All models 20 1 65214358 Adjusting screw M8x8 DIN 916 All models 21 1 1037.07.50.08 Nut M8 DIN 439B All models 22 1 32550103 Shaft All models 23 1 32700120 Cap All models 24 1 32700250 Balancer Only retractable models 25 1 32550102 Shaft All models 26 2 32700910 Gas spring All models 28 2 65762024 Retaining ring No.9 DIN 6799 All models 29 2 32700150 Front support Only retractable models 30 2 32700131 Plastic cover Only retractable models 31 2 66201102 Handle Option adjustable forks 32 2 60201703 Spring Option adjustable forks 33 2 32700118 Pin Option adjustable forks 34 1 32702000 Guide block for adjustable forks Option adjustable forks 35 1 32702085 Adjustable fork (right) Option adjustable forks 36 1 32702075 Adjustable fork (left) Option adjustable forks 37 8 65760012 Retaining ring a12 DIN471 Only retractable models 38 2 66201055 Spacer 12.8-18-15 All models

For other parts, refer to Figure A.1 and Tab le A .1 .

Operating instructions (Version F) 73 ST 1082 & ST 1100

Page 74

A.3 Hydraulic unit

Figure A.3 Hydraulic unit

Operating instructions (Version F) 74 ST 1082 & ST 1100

Page 75

List of parts and appendices

Table A.3 Hydraulic unit

Index No. Reference Description Remarks

68036927 Hydraulic unit 1.2cc,

ST 1082 models

3x208/460V, 60Hz, 3800 psi

68037927 Hydraulic unit 1.2cc, 3x575V,

ST 1082 models

60Hz, 3800 psi

68035927 Hydraulic unit 1.1cc,

ST 1082 models

1x208/230V, 60Hz, 3800 psi

68036929 Hydraulic unit 1.2cc,

ST 1100 models

3x208/460V, 60Hz, 4200 psi

68037929 Hydraulic unit 1.2cc, 3x575V,

ST 1100 models

60Hz, 4200 psi

68035929 Hydraulic unit 1.1cc,

ST 1100 models

1x208/230V, 60Hz, 4200 psi 1 1 68039011 Tank plastic 9 liter 3 1 68510911 O-ring 110.72 x 3.53 4 1 32506103 Suction filter D.62 diameter 3/8” 5 1 32006254 Return filter 10 micron 6 1 32516105 Pump 1.2 CM3/REV Tightening torque 16.5 lbf ft 7a 1 68308013 2/2 Valve NC (ex. solenoid) Tightening torque 22 lbf ft 7b 1 68308005 2/2 Valve NC (ex. solenoid)

Tightening torque 22 lbf ft

(incl. manual) 8 4 68510124 O-ring 12.42 x 1.78 9 2 69481501 Solenoid 24 VDC EC 30D 10 1 68039019 Valve block assembly 11 2 68512140 O-ring 14x1.78 12 1 68039007 Pressure relief valve 3800 psi Tightening torque 18.5 lbf ft 12 1 68039043 Pressure relief valve 4200 psi Tightening torque 18.5 lbf ft 13 1 32506108 Half coupling pump side 14 1 32506109 Half coupling motor side 15 1 32556901 Electric motor 2HP 3x208/460V

60Hz 15 1 32556931 Electric motor 2HP 3x575V

60Hz 15 1 32556941 Electric motor 1.5HP

1x208/230V 60Hz 16 1 32556904 Check valve Tightening torque 16.5 lbf ft 17 1 68039004 Breather cap 18 1 Seal cap 19 1 32556903 Flow control valve 6 liter 20 1 32556902 Flow control valve 2 liter 21 1 Transport plug 22 1 68700450 Straight adapter GE10PSR

Operating instructions (Version F) 75 ST 1082 & ST 1100

Page 76

A.4 Hydraulic scheme

X psi

Index Description

C Cylinder EV22 2/2 Valve VCDF Flow control valve FFilter K Non return valve PPump T Tank O Safety pressure valve M Electric motor R Hose burst check valve

ST 1082: 3800 psi

Figure A.4 Hydraulic scheme

ST 1100: 4200 psi

Operating instructions (Version F) 76 ST 1082 & ST 1100

Page 77

List of parts and appendices

A.5 Hydraulic cylinder

Figure A.5 Hydraulic cylinder

Operating instructions (Version F) 77 ST 1082 & ST 1100

Page 78

Table A.5 Hydraulic cylinder

Index No. Reference Description Remarks

32706800 Cylinder (assembly) 1* 1 Bearing ring 2* 2 Backup ring 3* 2 O-ring 4* 1 Bearing ring 5* 1 Piston seal 6* 1 O-ring 7* 1 Backup ring 8 1 Piston cap 9 1 68700450 Straight adaptor 10 1 1003.91.80.38 Hose burst check valve 11 1 68900000 Air bleeding nipple 12 1 Cylinder 13 1 Piston rod 14 1 Piston 15 1 Gate 16* 1 Retaining ring 17 1 65263009 Spring ring 18 1 Cylinder bottom * 32706900 Seal kit (ST1082)

Operating instructions (Version F) 78 ST 1082 & ST 1100

Page 79

List of parts and appendices

A.6 Control box (master column)

Figure A.6 Control box (master column)

Table A.6 Control box (master column)

Index No. Reference Description Remarks

32707100 Primary control box

3x460V (incl. cables)

32707200 Primary control box 3x208/230V

(incl. cables)

32707920 Primary control box

3x575V (incl. cables)

32707950 Primary control box 1x208/230V

(incl. cables) 1 1 32707125 Box 2 1 69900135 PCB 3 1 69500007 Trafo 4 1 69152006 Motor relay 5 1 32707050 Foil covered switch panel 6 1 69154001 Main safety relay 7 2 69156009 Safety relays 9 1 69141050 Main switch 10 2 69090114 Connector

Operating instructions (Version F) 79 ST 1082 & ST 1100

Page 80

Table A.6 Control box (master column)

Index No. Reference Description Remarks

11 1 69090112 Connector internals (male) 12 1 69090111 Connector internals (female) 14 1 Cable gland M32x1.5

23254uz13 red 16 1 Cable gland M20x1.5

22052um2x6 17 1 Cable gland M25x1.5

22553um2x8 21 1 Cable gland M20x1.5 22052u11

green 23 2 69206010 Fuse 125 mAT 250V (F3) 24 2 69206012 Fuse 3,15 AT 24V (F2) 26 1 69202008 Acoustical alarm 27 1 69153003 Thermal relay (3x460V, 1x230V) See Figure A.7 27 1 69153002 Thermal relay (3x220V) See Figure A.7 27 1 69153004 Thermal relay (3x575V) See Figure A.7 32 1 Cable power supply 34 1 Motor cable 35 1 Cable lowering valve 36 1 Cable correction valve 37 1 Cable unlocking solenoid 38 1 Cable potentiometer

Operating instructions (Version F) 80 ST 1082 & ST 1100

Page 81

List of parts and appendices

A.7 Electrical diagram control box (master column)

Figure A.7 Electrical diagram control box (master column)

Operating instructions (Version F) 81 ST 1082 & ST 1100

Page 82

A.8 Control box (secondary column)

Figure A.8 Control box (secondary column)

Table A.8 Control box (secondary column)

Index No. Reference Description Remarks

32707300 Secondary control box

3x208/230/460/575V

(incl. cables) 1 1 32707125 Box 2 1 69900135 PCB 3 1 69500007 Trafo 4 1 69152006 Motor relay 5 1 32707050 Foil covered switch panel 6 1 69141061 Emergency stop 7 2 69141041 NC contactor 10 2 69090114 Connector 11 1 69090112 Connector internals (male) 12 1 69090111 Connector internals (female) 16 1 Cable gland M20x1.5

22052um2x6

Operating instructions (Version F) 82 ST 1082 & ST 1100

Page 83

List of parts and appendices

Table A.8 Control box (secondary column)

Index No. Reference Description Remarks

17 1 Cable gland M25x1.5

22553um2x8 21 1 Cable gland M20x1.5

22052u11 green 23 2 69206010 Fuse 125 mAT 250V (F3) 24 2 69206012 Fuse 3,15 AT 24V (F2) 26 1 69202008 Acoustical alarm 34 1 Motor cable 35 1 Cable lowering valve 36 1 Cable correction valve 37 1 Cable unlocking solenoid 38 1 Cable potentiometer

Operating instructions (Version F) 83 ST 1082 & ST 1100

Page 84

A.9 Electrical diagram control box (secondary column)

Figure A.9 Electrical diagram control box (secondary column)

Operating instructions (Version F) 84 ST 1082 & ST 1100

Page 85

List of parts and appendices

A.10 Connection cable

Figure A.10 Connection cable

Table A.10 Connection cable

Index No. Reference Description Remarks

1 1 32707150 Cable (39' - 9'') assembly Standard 1 1 32557150 Cable (39' - 9'') assembly With steel protection

(option) 2 1 69090111 Connector internals (female) 3 1 69090112 Connector internals (male) 4 2 69090113 Housing

Operating instructions (Version F) 85 ST 1082 & ST 1100

Page 86

A.11 Pallet jack mechanism

Figure A.11 Pallet jack mechanism

Operating instructions (Version F) 86 ST 1082 & ST 1100

Page 87

List of parts and appendices

Table A.11 Pallet jack mechanism

Index No. Reference Description Remarks

1 32706200 Pallet jack assembly All models 1 1 32706205 Hydraulic valve assembly 2 1 32706210 Spring cover assembly 3 1 32706215 Pump piston assembly 4 1 32706220 Lowering valve assembly 5 1 32706225 Lowering screw assembly 6 1 32706230 Safety valve assembly 7 1 32706235 Pump unit 8 1 32706240 Handle assembly * 1 32706245 Seal kit

Operating instructions (Version F) 87 ST 1082 & ST 1100

Page 88

A.12 Label locations

Figure A.12 Label locations

Operating instructions (Version F) 88 ST 1082 & ST 1100

Page 89

List of parts and appendices

Table A.12 Label locations

Index No. Reference Description Remarks

1 1 60700220 User instruction sticker 2 1 1005.01.01.92 Type plate 3 1 60700189 Sticker "Oil dry piston rod…." 4 2 60700061 Large sticker "STERTIL/KONI" 5 1 60700092 Sticker "CAUTION" 6 1 60700203 Capacity sticker "18.000 lbs" ST 1082 6 1 60700145 Capacity sticker "22.000 lbs" ST 1100 7 1 60700093 Sticker "WARNING" 8 1 60700090 Address sticker "STERTIL

KONI USA" 9 1 60702001 ALI member label 10 1 60702004 Uniform warning label 11 1 60702005 Caution label 12 1 60702006 Safety instruction label 13 1 60700198 Sticker "AMPERAGE POWER

SUPPLY" 14* 1 32708980 Service manual 15* 1 60702002 Safety manual "LIFTING IT

RIGHT" 16* 1 60702003 Card "SAFETY TIPS" 19* 1 60702008 American Nat. Standard 20 1 60700134 Label “Do not use.../Ne pas...” 21 1 60702010 ALI/ETL/CSA label standard

201 22 1 60700133 Label "If connected.../Si

conn..." 23 1 32700193 Sticker "Once the desired

height..."

Operating instructions (Version F) 89 ST 1082 & ST 1100

Page 90

A.13 Dimensional drawing

ST 1082-FS (with fixed forks) ST 1082VFS (widened model) * 27 1/2" ** 49"

Figure A.13.1 Dimensional drawing ST 1082

Operating instructions (Version F) 90 ST 1082 & ST 1100

ST 1082-RS (with adjustable forks)

Page 91

List of parts and appendices

ST 1100-FS (with fixed forks)

ST 1100-RS (with fixed forks) ST 1100VFS (widened model) * 27 1/2" ** 49"

Figure A.13.2 Dimensional drawing ST 1100

Operating instructions (Version F) 91 ST 1082 & ST 1100

Page 92

B List of parts - Options

The following sections will give an overview of the main assemblies of the variants and options of the Mobile column lifts ST 1082 & ST 1100, and their components:

B.1 "Wheel adaptors and column extensions" on page 93,

B.2 "Traverse beam" on page 95.

Operating instructions (Version F) 92 ST 1082 & ST 1100

Page 93

List of parts - Options

B.1 Wheel adaptors and column extensions

Figure B.1 Wheel adaptors and column extensions

Warning

w Longer wheel adaptors may only be used in combination with column extensions.

See the attached label on longer wheel adaptors for the maximum allowed capacity.

Operating instructions (Version F) 93 ST 1082 & ST 1100

Page 94

Table B.1 Wheel adaptor and extended arm

Index No. Reference Description Remarks

1aR 1 34400920 Wheel adaptor 16" Right

ST 1100

(length = 300 mm / 12")

1aL 1 34400925 Wheel adaptor 16" Left

ST 1100

(length = 300 mm / 12")

1bR 1 32700920 Wheel adaptor 16" Right

ST 1082

(length = 350 mm / 14")

1bL 1 32700925 Wheel adaptor 16" Left

ST 1082

(length = 350 mm / 14")

2R 1 34200930 Longer wheel adaptor 16" Right

Max. 8,800 lbs (all models)

(length = 500 mm / 20")

2L 1 34200935 Longer wheel adaptor 16" Left

Max. 8,800 lbs (all models)

(length = 500 mm / 20")

3R* 1 34400930 Longer fork adaptor Right

Max. 12,000 lbs (all models)

(length = 500 mm / 20")

3L* 1 34400935 Longer fork adaptor Left

Max. 12,000 lbs (all models)

(length = 500 mm / 20") 4* 2 34400916 Column extension FS models 5* 2 34400916 Shaft FS models 6* 4 1038.34.02.40 Retaining washer A24 DIN6799 FS models 7* 2 65003530 Bolt M16x40 8.8 DIN 933 FS models 8* 2 1037.07.50.16 Nut M16 DIN 439B FS models 9* 2 65055040 Spacer M36 FS models 10* 2 60700206 Label 5500 kg/ 12,000 lbs FS models 11 2 66700150 Label 4000 kg/ 8,800 lbs FS models * 1 34400915 Extension set (item 3R, 3L, 4, 6,

Max. 12,000 lbs FS models

7, 8, 9, 10 and 4x item 6)

Operating instructions (Version F) 94 ST 1082 & ST 1100

Page 95

B.2 Traverse beam

Type: 32591100

List of parts - Options

65432

A - A (1:10)

Figure B.2.1 Traverse beam

Table B.2.1 Traverse beam

MIN. 1000

7,2T

BELASTINGSGRAFIEK BELASTUNGSSCHEMA DIAGRAMME DE CHARGE LOAD GRAPH

Index No. Reference Description Remarks

32591100 Traverse beam 1 1 32591054 Traverse beam support 2 4 66002015 Wheel 3 2 60700164 Capacity sticker See Figure B.2.1 4 4 65003408 Hex. cap screw M10x35

8.8 DIN 933 GV 5 4 65058028 Circlip M10 DIN127B GV 6 4 65050134 Hex. nut M10 8 DIN934 GV 7 2 32591020 Adapter adjustable 8 2 32591051 Adapter low

Operating instructions (Version F) 95 ST 1082 & ST 1100

Page 96

Type: 32591500

DRSN.A-A

3 4

16 5

Figure B.2.2 Traverse beam

Table B.2.2 Traverse beam

Index No. Reference Description Remarks

32591500 Traverse beam 1 1 32591510 Traverse beam support 2 2 32591020 Adapter adjustable 3 2 1020.50.00.30 Wheel 4 2 1038.40.04.00 Retaining ring A40

DIN471FF 5 2 1005.01.01.49 Stertil-Koni sticker 6 2 60700127 Capacity sticker 14400 kg /

32,000 lbs 7 2 60700102 Stertil-Koni sticker (medium)

Operating instructions (Version F) 96 ST 1082 & ST 1100

Page 97

List of parts - Options

Type: 3259200

3,4

Figure B.2.3 Traverse beam

87125

Table B.2.3 Traverse beam

Index No. Reference Description Remarks

32592000 Traverse beam 1 1 32592010 Traverse beam support 2 1 32592020 King pin support 3 2 32500116 Wheel 4 2 1038.34.02.40 Retaining ring No.24

DIN6799 GV 5 1 4310.09.00.10 Pin with clip 6 1 32592005 Reducing bush 3,5 to 2 7 2 60700102 Stertil-Koni sticker 8 2 60700075 Capacity sticker 7200 kg 9 2 60700076 Capacity sticker 16000 lbs

Operating instructions (Version F) 97 ST 1082 & ST 1100

Page 98

C Inspection check list

Annual inspection as described in the installation and service manual.

Date Remarks Name of mechanic Initials of mechanic pass

Operating instructions (Version F) 98 ST 1082 & ST 1100

Page 99

Inspection check list

Date Remarks Name of mechanic Initials of mechanic pass

Operating instructions (Version F) 99 ST 1082 & ST 1100

Page 100

Index

Adjustments

pallet lifting mechanism - - - 61 retractable front wheels - - - 62

Annual maintenance- - - - - - 43

Column set - - - - - - - - - - 27 Columns

installation - - - - - - - - - 26 linking - - - - - - - - - - - 27 pair operation- - - - - - - - 38 set - - - - - - - - - - - - - 27 setting - - - - - - - - - - - 37

Control panel

emergency shut-down switch 35 starting - - - - - - - - - - - 35 types - - - - - - - - - - - - 34

Daily maintenance- - - - - - - 42 Declaration of conformance - - 6

Guarantee - - - - - - - - - - 12

Hydraulic oil - - - - - - - - - 44

Inspection - - - - - - - - - - 42 Installation - - - - - - - - - - 26

King pin adapter - - - - - - - 66

Liability - - - - - - - - - - - - 12 Lifting capacity - - - - - - - - 22 Lifting cylinder

maintenance - - - - - - - - 60 Lifting system - - - - - - - - - 23 List of Parts

explanation - - - - - - - - 62 Lubrication programme - - - - 44

Emergency lowering

Procedure - - - - - - - - - 47 Emergency lowering facility - - 63 Emergency shut-down button - 35 Emergency stop - - - - - - - - 18 Error messages - - - - - - - - 51

Forks

adjust - - - - - - - - - - - 32

Operating instructions (Version F) 100 ST 1082 & ST 1100

Maintenance - - - - - - - - - 42

annual - - - - - - - - - - - 43 daily - - - - - - - - - - - - 42 hydraulic oil - - - - - - - - 44 lifting cylinder - - - - - - - 60 lubrication programme - - - 44 monthly - - - - - - - - - - 42 pallet lift cylinder - - - - - - 46 procedures- - - - - - - 44

safety locking feature- - - - 45 Maintenance switches - - - - 46 Manufacturer's details- - - - - 12 Monthly maintenance - - - - - 42

, 60