Sterling VS User Manual

INSTALLATION INSTRUCTIONS & PARTS LIST

VERTICAL STEAM AND HOT WATER UNIT HEATERS

ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF GAS AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT POINT OF INSTALLATION. RECORD THE UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE REFERENCE.

VISM-9

J30-05403

Model No.

Serial No.

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

INSTALLER’S RESPONSIBILITY

Installer Please Note: This equipment has been tested and

inspected. It has been shipped free from defects from our factory. However, during shipment and installation, problems such as loose wires, leaks or loose fasteners may occur. It is

the installer’s responsibility to inspect and correct any problems that may be found.

RECEIVING INSTRUCTIONS

Inspect shipment immediately when received to determine if any damage has occurred to the unit during shipment. After the unit has been uncrated, check for any visible damage to the unit. Turn fan by hand to determine if damage has occurred. If any damage is found, the consignee should sign the bill of lading indicating such damage and immediately ﬁ le claim for damage with the transportation company.

04/13

260 NORTH ELM ST., WESTFIELD, MA 01085

TEL: (413) 568-9571 FAX: (413) 562-8437

www.mestek.com

TABLE OF CONTENTS

GENERAL SAFETY INFORMATION ..........................3

SPECIFICATIONS

Dimensional Data ..................................................4

Mounting Speciﬁ cations ................3, 4, 7, 15-18, 27

Steam Performance Data ................................... 5, 6

Steam Calculations & Correction Factors ............... 7

Hot Water Performance Data ............................8-11

Hot Water Calculations & Correction Factors ......12

Technical Data ..................................................... 13

Motor Data ........................................................... 14

INSTALLATION

Locating Units ..................................................15-18

Piping ....................................................................19

NOTICE: It is the owner’s responsibility to provide any scaffolding or other apparatus required to perform emergency service or annual/periodic maintenance to this equipment.

ELECTRICAL CONNECTIONS ................................ 20

Operation .............................................................20

Thermostat Wiring and Location ..........................20

Motors ..................................................................20

WIRING INSTALLATION .................................... 21, 22

OPTIONS .................................................................23

MAINTENANCE .......................................................24

TROUBLESHOOTING GUIDE ..................................25

INSPECTION SHEET ................................................25

WARRANTY ..............................................................26

OSHA FAN GUARD/LOUVER CONE DIFFUSER

INSTALLATION .........................................................27

DESCRIPTION

Vertical hydronic unit heaters are designed for installation requiring down ﬂ ow air deliver y, offered in 15 sizes ranging from 41,300 to 705,000 BTU/Hr., and use with steam or hot water. Low output (increased airﬂ ow) units are available for

high ceiling applications.The designs are certiﬁ ed by ETL.

Do not alter these units in any way and do not attach any ductwork to these units. If you have any questions

after reading this manual, contact the manufacturer.

Figure 1

The following terms are used throughout this manual, in addition to ETL requirements, to bring attention to the presence of potential hazards or to important information concerning the product:

Indicates an imminently hazardous situation which, if not avoided, will result in death, serious injury or substantial property damage.

Figure 2

Indicates an imminently hazardous situation which, if not avoided, may result in minor injury or property damage.

Indicates an imminently hazardous situation which, if not avoided, could result in death, serious injury or substantial property damage.

NOTICE: Used to notify of special instructions on installation, operation or maintenance which are important to equipment but not related to personal injury hazards.

2

GENERAL SAFETY INFORMATION

Failure to comply with the general safety information may result in extensive property damage, severe personal injury or death.

Do not alter the unit heater in any way or damage to the unit and/or severe personal injury or death may occur!

Disconnect all power supplies before installing or servicing the heater. If the power disconnect is out of sight, lock it in the open position and tag it to prevent unexpected application of power. Failure to do so could result in fatal electric shock, or severe personal injury.

Ensure that all power sources conform to the requirements of the unit heater or damage to the unit will result!

Follow installation instructions CAREFULLY to avoid creating unsafe conditions. All external wiring must conform to applicable current local codes, and to the latest edition of the National Electric Code, ANSI/NFPA No. 70. In Canada, all external wiring must conform to the Canadian Electric Code, Part 1 CSA Standard C22.1. All wiring should be done and checked by a qualiﬁ ed electrician, using copper wire only. All steam or water connections should be made and leak-tested by a suitably qualiﬁ ed individual, per instructions in this manual. Also follow procedures listed on the “Unit Equipment Start-Up Sheet” located in this manual.

Make certain that the power source conforms to the electrical requirements of the heater.

Do not depend upon a thermostat or other switch as sole means of disconnecting power when installing or servicing heater. Always disconnect power at main circuit breaker as described above. Failure to do so could result in fatal electric shock.

Special attention must be given to any grounding information pertaining to this heater. To reduce the risk of electrocution, the heater must be securely and adequately grounded. This should be accomplished by connecting a grounded conductor between the service panel and the heater. To ensure a proper ground, the grounding means must be tested by a qualiﬁ ed electrician.

Do not insert ﬁ ngers or foreign objects into the heater or its air moving device. Do not block or tamper with the heater in any manner while in operation or just after it has been turned off, as some parts may be hot enough to cause injury.

It is recommended to install a shutoff switch in the electrical power lines at the heater. Whenever a unit is serviced, shut power off to the unit.

Since these units are installed in most instances higher than 8 feet, proper type of ladders or scaffolding should be used, as set up by OSHA requirements; see notice on page 2. Never place a ladder against the unit for support.

In industrial plants, professional maintenance crews should service this equipment.

All Vertical Unit Heaters are shipped fully assembled and may be used for steam or hot water applications. Coils are factory tested at 400 psig air under water. Fans are balanced and motors are prelubricated.

Each unit is packaged individually and marked for proper identiﬁ cation. Use normal care in handling and during installation to prevent damage to the coils ﬁ ns, fan and casing. Do not set Vertical Unit Heater on ﬂ oor with the weight of the unit resting against the fan blades. In this position, the blades may be damaged.

Unless otherwise speciﬁ ed, the following conversions may be used for calculating SI unit measurements: 1 foot = 0.305 m 1 inch = 25.4 mm 1 psig = 6.894 kPa 1 pound = 0.453 kg 1 gallon = 3.785 L

1 inch water column = 0.249 kPa meter/second = FPM ÷ 196.8 liter/second = CFM x 0.472 1000 Btu per hour = 0.293 kW 1000 Btu/Cu. Ft. = 37.5 MJ/m 1 cubic foot = 0.028 m

3

To meet ETL and OSHA requirements, units mounted below 8 feet from the ﬂ oor must be equipped with an OSHA fan guard.

3

CEILING

S

B

F

P

C

E

L

D

T

STEAM

SUPPLY

OR

HOT WATER

RETURN

STEAM

RETURN

OR

HOT WATER

SUPPLY

V

UA

A

GR

H

K

H

R

(4) MOUNTING HOLES 3/8 - 16 FOR MODELS 104-367

THREAD TAPS

1

/2 - 13 FOR MODELS 495-700

CEILING

S

B

F

P

C

E

L

D

T

STEAM

SUPPLY

OR

HOT WATER

RETURN

STEAM

RETURN

OR

HOT WATER

SUPPLY

V

R

G A

A

GR

K

H

K

H

R

(4) MOUNTING HOLES

THREAD TAPS

3

/8 - 16 FOR MODELS 40-77

DIMENSIONAL DATA

Figure 3 - Models 40-77 Figure 4 - Models 104-700

Table 1 – Figure 3 Roughing in Dimensional Data – Model Size 40-77

Unit

Capacity

(MBH)

040 062 077

Fan

Dia. 111/ 131/ 131/

B

A

4

181/

2

4

211/

2

4

211/

45/ 45/ 61/

C

D

8

4

113/ 141/ 145/

13/

2

11/

8

11/

8

15/

8

15/

F

E

4

4 4

4

3

4

11 14 14

H

G

13/ 13/ 13/

K

(Min)

8

17/

8

17/

8

17/

P

L

11 14 14

V

U

8

35/

8

35/

8

35/

T

S 11/ 11/ 11/

R

4

8

2

35/

8

2

35/

8

2

35/

65/ 71/ 85/

23/

4

8

23/

4

8

23/

(NPT) 7 7 7

Table 2 - Figure 4 Roughing in Dimensional Data – Model Size 104-700

Unit

P

Capacity

(MBH)

104 125 144 164 200 237 285 317 367 495 585 700

Fan

Dia. 163/ 163/ 193/ 193/ 193/ 251/ 251/ 251/ 251/ 301/ 301/ 301/

A

4

251/

61/

4

251/

61/

2

4

291/

61/

2

4

291/

61/

2

4

291/

75/

2

4

371/

75/

2

4

371/

75/

2

4

371/

75/

2

4

371/

91/

2

421/

91/

2

421/

2

421/

121/

2

135/

2

B

C

8

21/ 21/ 23/ 23/ 23/ 31/ 31/ 31/ 31/ 31/ 31/ 31/

171/

2

171/

2

8

205/

8

205/

8

205/ 263/

2

263/

2

263/

2

263/

2

311/

2

311/

2

311/

8

H 31/ 31/ 41/ 41/ 41/ 31/ 31/ 41/ 31/ 31/ 31/ 41/

G

F

8

13/

171/

2

171/

2

201/

2

201/

2

201/

2

281/

2

281/

2

281/

2

281/

2

301/

2

301/

2

301/

2

13/ 13/ 13/ 13/ 13/ 13/ 13/ 13/ 21/ 21/ 21/

23/

8

23/

4

31/

4

31/

4

31/

4

31/

4

31/

4

31/

4

31/

4

41/

4

41/

4

41/

D

E

2

8

11/

2

4

13/

8

4

11/

8

4

13/

8

21/

2

8

11/

2

8

4

11/

8

21/

8

21/

2

4

8

15/

4

8

21/

4

31/

2

L

(NPT)

(Min)

K

4

7

4

7

2

7

2

7

2

7

2

7

2

7

2

7

2

7

4

7

4

7

4

7

11/ 11/ 21/ 2/ 2/ 21/ 21/ 21/ 21/ 21/ 21/ 21/

R

2

8

91/

41/

2

8

93/

41/

2

95/

41/

2

101/

41/

12

2

121/

41/

12

4

115/

43/

2

4

113/

43/

2

4

123/

43/

2

4

141/

43/

2

61/ 61/ 61/

141/

2

173/

2

201/

2

T

S

4

8

23/

171/

4

23/

171/

4

8

23/

201/

4

8

23/

201/

4

23/ 23/ 23/ 23/ 23/ 31/ 31/ 31/

201/

4

181/

4

181/

4

181/

4

181/ 301/

2

301/

2

301/

2

8

4

8

4

V

U

1

8

4

/

2

8

41/

2

41/

2

41/

2

41/

4

93/

2

4

93/

2

4

93/

2

4

93/

2

61/

2

61/

2

61/

2

4

Table 3 - Standard Units

Unit

Capacity

(MBH)

040

062

077

104

125

144

164

200

237

285

317

367

495

585

700

Output

BTU/HR

(kW)

41,300

(12.1)

33,600

(9.8)

65,500

(19.2)

52,800

(15.5)

80,600

(23.6)

65,100

(19.1)

101,800

(29.8)

87,900

(25.8)

124,400

(36.4)

152,000

(44.5)

173,000

(50.7)

210,200

(61.6)

249,800

(73.2)

283,800

(83.2)

333,400

(97.7)

386,000

(113.1)

496,000

(145.3)

585,000

(171.4)

705,000

(206.6)

Condensate

STEAM PERFORMANCE DATA**

Final

Air

Temp °F

(°C)

124

(51)

131

(55)

121

(49)

129

(54)

122

(50)

130

(54)

123

(51)

129

(54)

124

(51)

123

(51)

121

(49)

118

(48)

115

(46)

119

(48)

119

(48)

118

(48)

117

(47)

117

(47)

119

(48)

HP

(kW)

1/40

(.019)

1/20

(.037)

1/20

(.037)

1/8

(.093)

1/6

(.124)

1/6

(.124)

1/6

(.124)

1/4

(.186)

1/4

(.186)

1/2

(.373)

3/4

(.559)

3/4

(.559)

1-1/2

(1.119)

1-1/2

(1.119)

3

(2.237)

lbs/hr

(kg/hr)

43

(19.5)

55

(24.9)

68

(30.8)

55

(24.9)

83

(37.6)

67

(30.4)

106

(48.0)

91

(41.2)

129

(58.4)

157

(71.1)

179

(81.1)

208

(94.2)

260

(117.8)

294

(133.2)

345

(156.3)

400

(181.2)

514

(232.8)

605

(274.1)

729

(330.2)

EDR

Sq. ft.

(Sq. m)

172

(16.0)

140

(13.0)

273

(25.4)

220

(20.5)

336

(31.3)

271

(25.2)

424

(39.4)

366

(34.0)

518

(48.2)

633

(58.9)

720

(67.0)

838

(78.0)

1040

(96.7)

1180

(109.8)

1390

(129.3)

1610

(149.8)

2070

(192.6)

2440

(227.0)

2940

(273.5)

Motor

RPM

1550

1150

1550

1150

1550

1150

1070

850

1100

1140

1175

1165

Nominal

CFM

3

(m

/s)

595

(.278)

436

(.203)

989

(.462)

706

(.329)

1200

(.560)

858

(.400)

1490

(.695)

1180

(.551)

1790

(.835)

2220

(1.036)

2620

(1.223)

3200

(1.493)

4180

(1.951)

4430

(2.067)

5210

(2.431)

6140

(2.865)

8020

(3.743)

9450

(4.410)

11,000

(5.133)

Outlet

Velocity

FPM

(m/s)

877

(4.455)

658

(3.343)

1005

(5.105)

727

(3.693)

1220

(6.198)

894

(4.542)

980

(4.978)

783

(3.978)

1170

(5.944)

1045

(5.309)

1230

(6.248

1495

(7.595)

1205

(6.121)

1275

(6.477)

1500

(7.620)

1770

(8.992)

1640

(8.331)

1930

(9.804)

2250

(11.430)

Sound Rating

I

II

III

IV

III

IV

EDR = Equivalent Direct Radiation NOTES: Constant speed units are rated at capacities shown in regular type; capacities shown in italic faced type apply only to units with multi-speed motors.

** Performance data based on 2 lbs. steam pressure at heater with air entering @60°F.

To determine BTU per hour capacities at various steam pressures and entering air temperatures, use

correction factors from Table 5. Final temperatures at new conditions can be calculated by applying basic formula.

5

STEAM PERFORMANCE DATA**

Table 4 - “Low Output” Standard Vertical Units with All Air Ports Open

Outlet

Velocity

FPM

(m/s)

950

(4.826)

672

(3.414)

1190

(6.045)

858

(4.359)

1350

(6.858)

992

(5.039)

1050

(5.334)

827

(4.201)

1390

(7.061)

1080

(5.486)

1340

(6.807)

1560

(7.925)

1270

(6.452)

1420

(7.214)

1610

(8.179)

1870

(9.500)

1860

(9.449)

2060

(10.465)

2380

(12.090)

Sound Rating

II

III

IV

III

IV

Unit

Capacity

(MBH)

040L

062L

077L

104L

125L

144L

164L

200L

237L

285L

317L

367L

495L

585L

700L

Output

BTU/HR

(kW)

34,800

(10.2)

26,000

(7.6)

57,200

(16.8)

45,800

(13.4)

68,000

(19.9)

55,000

(16.1)

85,400

(25.0)

71,200

(20.9)

111,000

(32.5)

125,000

(36.6)

149,000

(43.7)

176,800

(51.8)

214,900

(63.0)

251,800

(73.8)

291,000

(85.3)

344,000

(100.8)

428,000

(125.4)

515,000

(150.9)

620,000

(181.7)

Condensate

lbs/hr

(kg/hr)

36

(16.3)

27

(12.2)

59

(26.7)

48

(21.7)

71

(32.2)

57

(25.8)

89

(40.3)

74

(33.5)

115

(52.1)

130

(58.9)

154

(69.8)

183

(82.9)

224

(101.5)

260

(117.8)

302

(136.8)

356

(161.3)

446

(202.0)

533

(241.4)

642

(290.8)

EDR

Sq. ft.

(Sq. m)

145

(13.5)

108

(10.0)

238

(22.1)

191

(17.8)

283

(26.3)

229

(21.3)

356

(33.1)

296

(27.5)

462

(43.0)

524

(48.7)

620

(57.7)

736

(68.5)

895

(83.3)

1050

(97.7)

1210

(112.6)

1430

(133.0)

1785

(166.0)

2140

(199.1)

2580

(240.0)

Final

Air

Temp °F

°C

108

(42)

111

(44)

104

(40)

109

(43)

106

(41)

111

(44)

108

(42)

111

(44)

107

(42)

109

(43)

107

(42)

108

(42)

104

(40)

106

(41)

107

(42)

108

(42)

102

(39)

106

(41)

108

(42)

HP

(kW)

1/40

(.019)

1/20

(.037)

1/20

(.037)

1/8

(.093)

1/6

(.124)

1/6

(.124)

1/6

(.124)

1/4

(.186)

1/4

(.186)

1/2

(.373)

3/4

(.559)

3/4

(.559)

1-1/2

(1.119)

1-1/2

(1.119)

3

(2.237)

Motor

RPM

1550

1150

1550

1150

1550

1150

1070

850

1100

1140

1175

1165

Nominal

CFM

3

(m

/s)

668

(.312)

470

(.219)

1200

(.560)

862

(.402)

1360

(.635)

995

(.464)

1640

(.765)

1290

(.602)

2180

(1.017)

2360

(1.101)

2920

(1.363)

3390

(1.582)

4500

(2.100)

5040

(2.352)

5700

(2.660)

6600

(3.080)

9380

(4.377)

10,300

(4.807)

11,900

(5.553)

EDR = Equivalent Direct Radiation NOTES: Constant speed units are rated at capacities shown in regular type; capacities shown in italic faced type apply only to units with multi-speed motors.

I

** Performance data based on 2 lbs. steam pressure at heater with air entering @60°F.

To determine BTU per hour capacities at various steam pressures and entering air temperatures, use

correction factors from Table 5. Final temperatures at new conditions can be calculated by applying basic formula.

6

STEAM CALCULATIONS AND CORRECTION FACTORS

EXAMPLE: – UNIT SIZE __________ 40 Steam Pressure ___ 10 PSI Entering Air Temp. __ 40°F

I. CAPACITY

A. For 2 lbs. steam, 60°F entering air Read output directly from Table 3: 41,300 BTU/HR.

B. For higher steam pressures Multiply output from Table 3 by appropriate correction and/or EAT’s above or below 60°F factor from Table 5 (below). 41,300 x 1.27 = 52,451 BTU/HR.

II. FINAL AIR TEMPERATURE

A. For 2 lbs. steam, 60°F entering air Read temperature directly from Table 3: 124°F.

B. For capacities calculated in IB (above) Output from IB

1.085 x CFM from Table 3 1.085 x 595

III. FINAL AIR VOLUME Nom. CFM Final A. For 2 lbs. steam, 60°F entering air 460 + Final Air Temp from Table 3 from = Air 460+124 530 Table 3 Volume 530

Nom. CFM Final B. For ﬁ nal air temperatures calculated 460 + Final Air Temp from IIB from = Air 460+121.0 In IIB (above) 530 Table 3 Volume 530

IV. CONDENSATE PER HOUR

A. For 2 lbs. steam, 60°F entering air Read lbs. per hour from Table 3: 43 LBS./HR.

B. For capacities calculated in IB (above) Output from IB Latent Heat From Table 6 953

TABLE 5 — STEAM CORRECTION FACTORS BASED ON 2 LBS. STEAM 60°F EAT

ENTERING AIR

TEMPERATURE °F (°C)

30° (-1°) 40° (4°) 50° (10°) 60° (16°)

70° (21°) 80° (27°) 90° (32°) 100° (38°)

0 (.0)

1.18

1.11

1.03

0.96

0.90

0.83

0.76

0.69

STEAM PRESSURE — LBS PER SQUARE INCH (SATURATED)

2 (13.8)

1.22

1.15

1.07

1.00

0.93

0.86

0.80

0.73

5 (34.5)

1.27

1.20

1.12

1.05

0.98

0.91

0.85

0.78

10 (68.9)

+ EAT = Final Air Temp

x

= lbs. per hour of condensate

15 (103.4)

1.34

1.27

1.19

1.12

1.05

0.98

0.91

0.85

1.40

1.32

1.25

1.18

1.11

1.04

0.97

0.90

52,451

20 (137.9)

1.45

1.37

1.30

1.23

1.16

1.09

1.02

0.96

30 (206.8)

1.53

1.46

1.39

1.32

1.25

1.18

1.11

1.04

40 (275.8)

1.61

1.53

1.46

1.39

1.32

1.25

1.18

1.11

= 55.0 LBS./HR.

50 (344.7)

1.67

1.59

1.52

1.45

1.38

1.31

1.24

1.17

+ 40 = 121.0°F

x 595 = 655 CFM

x 595 = 652 CFM

75 (517.1)

1.79

1.71

1.64

1.57

1.49

1.42

1.36

1.29

TABLE 6 — PROPERTIES OF SATURATED STEAM

STEAM PRESSURE IN LBS PER SQUARE INCH GAUGE

5 (34.5)

227.1

(108.4)

961

(2235)

10 (68.9)

239.4

(115.2)

953

(2217)

Steam Temperature-°F (°C) Latent Heat of Steam-

Btu/lbm (KJ/Kg)

0 (.0)

212.0

(100.0)

970

(2256)

2 (13.8)

218.5

(103.6)

966

(2247)

NOTE 1: Ratings apply only to free inlet and discharge without diffusers.

NOTE 2: All motors are constant speed and operate at top speed as indicated in motor data. Sizes 40 through 104 can be run at reduced speed with addition of optional variable speed switch. This switch is factory-calibrated for low and high speed ratings, with intermediate speeds inﬁ nitely controllable. Sizes 164 through 700 operate at constant speed as indicated in motor data.

15 (103.4)

249.8

(121.0)

946

(2200)

20 (137.9)

258.8

(126.0)

940

(2186)

30 (206.8)

274.0

(134.4)

929

(2161)

40 (275.8)

286.7

(141.5)

920

(2140)

50 (344.7)

297.7

(147.6)

912

(2121)

75 (517.1)

319.9

(159.9)

891

(2072)

NOTE 3: For speciﬁ c motor data refer to motor speciﬁ cations in Tables 13 and 14.

NOTE 4: To correct for entering air temperatures, use 1° temperature rise for each foot in mounting height. As an example, 60°F air is required at work area (5 ft. above ﬂ oor) units are to be mounted at (20 ft.) above ﬂ oor. Mounting height (20 ft.) minus work height (5 ft.) equals differential (15 ft.) or, 15° rise in air temperature at unit air inlet. Correct for actual inlet air temperature of 75°F (60°F + 15°F = 75°F EAT) on Table 5.

7

HOT WATER PERFORMANCE DATA**

Table 7 - Standard Output Units

Flow Rate GPM

(L/s)

5.93

(.374)

2.34

(.148)

1.15

(.073)

4.71

(.297)

1.87

(.118)

.92

(.058)

9.92

(.626)

4.08

(.257)

2.14

(.135)

7.85

(.495)

3.24

(.204)

1.71

(.108)

12.11

(.764)

4.99

(.315)

2.62

(.165)

9.59

(.605)

3.97

(.250)

2.09

(.132)

15.91

(1.004)

7.03

(.443)

4.08

(.257)

13.13

(.828)

5.82

(.367)

3.38

(.213)

19.55

(1.233)

8.63

(.544)

4.98

(.314)

Pressure

Drop

ft/water

(m/water)

.37

(.113)

.06

(.018)

.02

(.006)

.24

(.073)

.04

(.012)

.01

(.003)

1.05

(.320)

.19

(.058)

.06

(.018)

.67

(.204)

.13

(.040)

.04

(.012)

.98

(.299)

.18

(.055)

.05

(.015)

.63

(.192)

.12

(.037)

.03

(.009)

2.06

(.628)

.44

(.134)

.16

(.049)

1.43

(.436)

.31

(.095)

.11

(.034)

3.04

(.927)

.65

(.198)

.23

(.070)

Unit

Capacity

(MBH)

040

040*

062

062*

077

077*

104

104*

125

Water Temp

Drop

°F (°C)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

Output

MBH (kW)

28.8 (8.4)

22.7 (6.7)

16.7 (4.9)

22.9 (6.7)

18.1 (5.3)

13.4 (3.9)

48.1

(14.1)

39.6

(11.6)

31.1 (9.1)

38.1

(11.2)

31.5 (9.2)

24.8 (7.3)

58.7

(17.2)

48.4

(14.2)

38.1

(11.2)

46.5

(13.6)

38.5

(11.3)

30.5 (8.9)

77.2

(22.6)

68.3

(20.0)

59.3

(17.4)

63.7

(18.7)

56.5

(16.6)

49.2

(14.4)

94.9

(27.8)

83.7

(24.5)

72.5

(21.2)

**Performance based on 200°F EWT, 20°F TD, 60°F EAT. Performance at 10°F & 30°F TD is also shown.

For capacities at other conditions, use the correction multipliers in the tables on page 12.

*Speed controller option is required for reduced ratings.

Final

Air

Temp °F

(°C)

104.6° (40.3°)

95.2°

(35.1°)

85.9°

(29.9°)

108.3° (42.4°)

98.3°

(36.8°)

88.4°

(31.3°)

104.8° (40.4°)

96.9°

(36.1°)

89.0°

(31.7°)

109.7° (43.2°)

101.1° (38.4°)

92.4°

(33.6°)

105.1° (40.6°)

97.2°

(36.2°)

89.3°

(31.8°)

110.0° (43.3°)

101.2° (38.4°)

92.7°

(33.7°)

106.6° (41.4°)

101.2° (38.4°)

95.8°

(35.4°)

108.6° (42.6°)

103.1° (39.5°)

97.6°

(36.4°)

108.9° (42.7°)

103.1° (39.5°)

97.3°

(36.3°)

Motor

HP

(kW)

1/40

(.019)

1/40

(.019)

1/20

(.037)

1/20

(.037)

1/20

(.037)

1/20

(.037)

1/8

(.093)

1/8

(.093)

1/6

(.124)

Motor

RPM

1550

1150

1550

1150

1550

1150

1070

850

1100

Nominal

CFM

3

(m

/s)

595

(.278)

436

(.203)

989

(.462)

706

(.329)

1200

(.560)

858

(.400)

1528

(.713)

1208

(.564)

1790

(.835)

Outlet

Velocity

FPM

(m/s)

877

(4.455)

658

(3.343)

1005

(5.105)

727

(3.693)

1220

(6.198)

894

(4.542)

980

(4.978)

783

(3.978)

1170

(5.944)

Sound Rating

I

II

III

8

HOT WATER PERFORMANCE DATA**

Table 7 - Standard Output Units

Final

Air

Temp °F

(°C)

108.8° (42.7°)

103.7° (39.8°)

98.5°

(36.9°)

106.6° (41.4°)

101.7° (38.7°)

96.9°

(36.1°)

105.0° (40.6°)

100.2° (37.9°)

95.5°

(35.3°)

101.8° (38.8°)

99.9°

(37.7°)

96.0°

(35.6°)

104.8° (40.4°)

102.7° (39.3°)

98.5°

(36.9°)

105.1° (40.6°)

103.0° (39.4°)

98.7°

(37.1°)

104.2° (40.1°)

102.2° (39.0°)

98.0°

(36.7°)

102.3° (39.1°)

98.3°

(36.8°)

104.0° (40.0°)

102.0° (38.9°)

98.1°

(36.7°)

103.5° (39.7°)

99.5°

(37.5°)

Motor

HP

(kW)

1/6

(.124)

1/6

(.124)

1/4

(.186)

1/4

(.186)

1/2

(.373)

3/4

(.559)

3/4

(.559)

1-1/2

(1.119)

1-1/2

(1.119)

3

(2.237)

Motor

RPM

1100

1140

1160

1165

Nominal

CFM

3

(m

/s)

2220

(1.036)

2620

(1.223)

3200

(1.493)

4162

(1.942)

4430

(2.067)

5210

(2.431)

6140

(2.865)

8020

(3.743)

9450

(4.410)

11,000 (5.133)

Outlet

Velocity

FPM

(m/s)

1045

(5.309)

1230

(6.248)

1495

(7.595)

1205

(6.121)

1275

(6.477)

1500

(7.620)

1770

(8.992)

1640

(8.331)

1930

(9.804)

2250

(11.430)

Unit

Capacity

(MBH)

144

164

200

237

285

317

367

495

585

700

Water Temp

Drop

°F (°C)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

15°

(8.3°)

20°

(11.1°)

30°

(16.7°)

15°

(8.3°)

20°

(11.1°)

30°

(16.7°)

15°

(8.3°)

20°

(11.1°)

30°

(16.7°)

15°

(8.3°)

20°

(11.1°)

30°

(16.7°)

20°

(11.1°)

30°

(16.7°)

15°

(8.3°)

20°

(11.1°)

30°

(16.7°)

20°

(11.1°)

30°

(16.7°)

Output

MBH (kW)

117.6 (34.5)

105.2 (30.8)

92.8

(27.2)

132.4 (38.8)

118.6 (34.7)

104.8 (30.7)

156.2 (45.8)

139.7 (40.9)

123.2 (36.1)

188.9 (55.3)

180.1 (52.8)

162.7 (47.7)

215.4 (63.1)

205.4 (60.2)

185.3 (54.3)

254.9 (74.7)

242.9 (71.2)

218.9 (64.1)

294.7 (86.3)

280.8 (82.3)

253.1 (74.2)

368.1

(107.9)

333.6 (97.7)

451.2

(132.2)

431.1

(126.3)

391.0

(114.6)

519.4

(152.2)

470.9

(138.0)

Flow Rate GPM

(L/s)

24.24

(1.529)

10.84

(.684)

6.38

(.402)

27.29

(1.722)

12.22

(.771)

7.20

(.454)

32.20

(2.031)

14.40

(.908)

8.47

(.534)

25.95

(1.637)

18.56

(1.171)

11.18

(.705)

29.60

(1.867)

21.17

(1.335)

12.73

(.803)

35.03

(2.210)

25.03

(1.579)

15.04

(.949)

40.49

(2.554)

28.94

(1.826)

17.39

(1.097)

37.93

(2.393)

22.92

(1.446)

62.00

(3.911)

44.43

(2.803)

26.86

(1.694)

53.52

(3.376)

32.35

(2.041)

Pressure

Drop

ft/water

(m/water)

4.32

(1.318)

.96

(.293)

.36

(.110)

3.67

(1.119)

.81

(.247)

.30

(.092)

5.02

(1.531)

1.11

(.339)

.41

(.125)

3.92

(1.196)

2.10

(.641)

.82

(.250)

5.02

(1.531)

2.68

(.817)

1.04

(.317)

6.88

(2.098)

3.67

(1.119)

1.42

(.433)

6.60

(2.013)

3.52

(1.074)

1.36

(.415)

5.81

(1.772)

2.29

(.698)

8.78

(2.678)

4.72

(1.440)

1.86

(.567)

5.29

(1.613)

2.08

(.634)

**Performance based on 200°F EWT, 20°F TD, 60°F EAT. Performance at 10°F & 30°F TD is also shown.

For capacities at other conditions, use the correction multipliers in the tables on page 12.

*Speed controller option is required for reduced ratings.

Sound Rating

III

IV

III

IV

9

HOT WATER PERFORMANCE DATA**

Table 8 - Low Output Units Standard Vertical Unit with All Air Ports Open

Unit

Capacity

(MBH)

040L

040L*

062L

062L*

077L

077L*

104L

104L*

125

Water

Temp

Drop

°F (°C)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

Output

MBH

(kW)

23.9

(7.0)

18.9

(5.5)

14.0

(4.1)

16.7

(4.9)

13.5

(4.0)

41.5

(12.2)

34.2

(10.0)

27.0

(7.9)

32.4

(9.5)

26.9

(7.9)

21.3

(6.2)

48.9

(14.3)

40.5

(11.9)

32.0

(9.4)

38.5

(11.3)

32.0

(9.4)

25.4

(7.4)

63.7

(18.7)

56.5

(16.6)

49.2

(14.4)

54.5

(16.0)

48.5

(14.2)

42.4

(12.4)

83.7

(24.5)

73.9

(21.7)

64.2

(18.8)

Flow

Rate

GPM

(L/s)

4.92

(.310)

1.95

(.123)

.96

(.061)

3.45

(.218)

1.39

(.088)

8.56

(.540)

3.53

(.223)

1.85

(.117)

6.68

(.421)

2.77

(.175)

1.46

(.092)

10.09 (.637)

4.17

(.263)

2.20

(.139)

7.94

(.501)

3.29

(.208)

1.75

(.110)

13.13 (.828)

5.82

(.367)

3.38

(.213)

11.24 (.709)

4.99

(.315)

2.91

(.184)

17.24

(1.088)

7.62

(.481)

4.41

(.278)

Pressure

Drop

ft/water

m/water

.26

(.079)

.04

(.012)

.01

(.003)

.13

(.040)

.02

(.006)

.80

(.244)

.15

(.046)

.04

(.012)

.50

(.153)

.09

(.027)

.03

(.009)

.69

(.210)

.13

(.040)

.04

(.012)

.44

(.134)

.08

(.024)

.02

(.006)

1.43

(.463)

.31

(.095)

.11

(.034)

1.06

(.323)

.23

(.070)

.08

(.024)

2.40

(.732)

.51

(.156)

.18

(.055)

**Performance based on 200°F EWT, 20°F TD, 60°F EAT. Performance at 10°F & 30°F TD is also shown.

For capacities at other conditions, use the correction multipliers in the tables on page 12.

*Speed controller option is required for reduced ratings.

Final

Air

Temp °F

(°C)

92.9°

(33.8°)

86.1°

(30.1°)

79.3°

(26.3°)

92.8°

(33.8°)

86.4°

(30.2°)

91.9°

(33.3°)

86.3°

(30.2°)

80.7°

(27.1°)

94.7°

(34.8°)

88.7°

(31.5°)

82.8°

(28.2°)

93.2°

(34.0°)

87.4°

(30.8°)

81.7°

(27.6°)

95.7°

(35.4°)

89.6°

(32.0°)

83.5°

(28.6°)

93.5°

(34.2°)

89.7°

(32.1°)

85.9°

(29.9°)

93.5°

(34.2°)

89.8°

(32.1°)

86.1°

(30.1°)

95.4°

(35.2°)

91.3°

(32.9°)

87.1°

(30.6°)

Motor

HP

(kW)

1/40

(.019)

1/40

(.019)

1/20

(.037)

1/20

(.037)

1/20

(.037)

1/20

(.037)

1/8

(.093)

1/8

(.093)

1/6

(.124)

Motor

RPM

1550

1150

1550

1150

1550

1150

1070

850

1100

Nominal

CFM

3

(m

/s)

668

(.312)

470

(.219)

1200

(.560)

862

(.402)

1360

(.635)

995

(.464)

1752

(.818)

1499

(.700)

2180

(1.017)

Outlet

Velocity

FPM

(m/s)

950

(4.826)

672

(3.414)

1190

(6.045)

858

(4.359)

1350

(6.858)

992

(5.039)

1050

(5.334)

827

(4.201)

1390

(7.061)

Sound Rating

I

II

III

10

HOT WATER PERFORMANCE DATA**

Table 8 - Low Output Units Standard Vertical Unit with All Air Ports Open

Pressure

Drop

ft/water

(m/water)

2.92

(.891)

.65

(.198)

.24

(.073)

2.70

(.824)

.60

(.183)

.22

(.067)

3.85

(1.174)

.85

(.259)

.32

(.098)

6.75

(2.059)

1.56

(.476)

.61

(.186)

3.92

(1.196)

2.10

(.641)

.82

(.250)

5.26

(1.604)

2.81

(.857)

1.09

(.332)

5.24

(1.598)

2.80

(.854)

1.09

(.332)

4.23

(1.290)

1.67

(.509)

6.83

(2.083)

3.68

(1.122)

1.45

(.442)

4.11

(1.254)

1.62

(.494)

Unit

Capacity

(MBH)

144L

164L

200L

237L

285L

317L

367L

495L

585L

700L

Water

Temp

Drop

°F (°C)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

20°

(11.1°)

30°

(16.7°)

10°

(5.6°)

20°

(11.1°)

30°

(16.7°)

20°

(11.1°)

30°

(16.7°)

Output

MBH

(kW)

95.4

(28.0)

85.5

(25.1)

75.6

(22.2)

112.3

(32.9)

100.7

(29.5)

89.2

(26.1)

135.8

(39.8)

121.8

(35.7)

107.3

(31.4)

168.5

(49.4)

153.8

(45.1)

139.1

(40.8)

188.9

(55.3)

180.1

(52.8)

162.7

(47.7)

220.9

(64.7)

210.6

(61.7)

189.9

(55.6)

260.7

(76.4)

248.5

(72.8)

224.2

(65.7)

310.5

(91.0)

281.7

(82.5)

394.4

(115.6)

377.0

(110.5)

342.2

(100.3)

453.7

(132.9)

411.7

(120.6)

Flow

Rate

GPM

(L/s)

19.66

(1.240)

8.81

(.556)

5.20

(.328)

23.15

(1.460)

10.38 (.655)

6.13

(.387)

27.98

(1.765)

12.52 (.790)

7.37

(.465)

34.72

(2.190)

15.85

(1.000)

9.56

(.603)

25.95

(1.637)

18.56

(1.171)

11.18 (.705)

30.35

(1.915)

21.70

(1.369)

13.05 (.823)

35.82

(2.260)

25.61

(1.616)

15.40 (.971)

32.00

(2.019)

19.35

(1.221)

54.19

(3.418)

38.85

(2.451)

23.51

(1.483)

46.76

(2.950)

28.28

(1.784)

**Performance based on 200°F EWT, 20°F TD, 60°F EAT. Performance at 10°F & 30°F TD is also shown.

For capacities at other conditions, use the correction multipliers in the tables on page 12.

*Speed controller option is required for reduced ratings.

Final

Air

Temp °F

(°C)

97.3°

(36.3)

93.4°

(34.1)

89.5°

(31.9)

95.4°

(35.2)

91.8°

(33.2)

88.1°

(31.2)

96.9°

(36.1)

93.0°

(33.9)

89.2°

(31.8)

94.5°

(34.7)

91.4°

(33.0)

88.4°

(31.3)

94.5°

(34.7)

92.9°

(33.8)

89.7°

(32.1)

95.7°

(35.4)

94.1°

(34.5)

90.7°

(32.6)

96.4°

(35.8)

94.7°

(34.8)

91.3°

(32.9)

90.5°

(32.5)

87.7°

(30.9)

95.3°

(35.2)

93.7°

(34.3)

90.6°

(32.6)

95.1°

(35.1)

91.9°

(33.3)

Motor

HP

(kW)

1/6

(.124)

1/6

(.124)

1/4

(.186)

1/4

(.186)

1/2

(.373)

3/4

(.559)

3/4

(.559)

1-1/2

(1.119)

1-1/2

(1.119)

3

(2.237)

Motor

RPM

1100

1140

1160

1165

Nominal

CFM

3

(m

/s)

2360

(1.101)

2920

(1.363)

3390

(1.582)

4507

(2.103)

5040

(2.352)

5700

(2.660)

6600

(3.080)

9380

(4.377)

10,300 (4.807)

11,900 (5.553)

Outlet

Velocity

FPM

(m/s)

1080

(5.486)

1340

(6.807)

1560

(7.925)

1270

(6.452)

1420

(7.214)

1610

(8.179)

1870

(9.500)

1860

(9.449)

2060

(10.465)

2380

(12.090)

Sound Rating

III

IV

III

IV

11

HOT WATER CALCULATIONS AND CORRECTION FACTOR

EXAMPLE: – UNIT SIZE _______________________ 40 Entering Water Temp. ____________ 160°F Entering Air Temp. _______________ 40°F Water Temperature Drop __________ 10°F

I. CAPACITY @ 20°F TD:

A. For 200°F EWT, 60°F EAT Read output directly from Tables 7 & 8, 22,700 BTU/HR (Ref., Std. 40, p. 8).

B. For EWT and/or EAT above Multiply output from Tables 7 & 8 or below Standard by factor from Table 9 (below). 22,700 x .878 = 19,931 BTU/HR.

II. CAPACITY AT OTHER TD’s Multiply output obtained in IA or IB IA - 22,700 x 1.15 = 26,105 BTU/HR. A. For TD’s from 5 to 60°F (above) by appropriate factor from Table 10 – OR – (below) IB - 19,931 x 1.15 = 22,921 BTU/HR.

III. GPM AT OTHER TD’s Multiply GPM of unit for 20°F TD, from Tables 7 & 8 2.34 x 2.30 = 5.38 GPM (Applies only to units with A. For TD’s from 5 to 60°F by appropriate factor from Table 10 (below). Std. 200°F EWT, 60°F EAT) For all others calculate

using formula – GPM = 500 x TD

IV. PRESSURE LOSS AT OTHER TD’s Multiply P.D. of unit for 20°F TD, from Tables 7 & 8 A.For TD’s from 5 to 60°F by appropriate factor from Table 10 (below). .06 x 5.00 = .30 Ft. H2O

TABLE 9 — HOT WATER CONVERSION FACTORS BASED ON 200°F ENTERING WATER

60°F ENTERING AIR 20°F TEMPERATURE DROP

ENTERING AIR

TEMPERATURE °F (°C)

30° (-1) 40° (4) 50° (10) 60° (16)

70° (21) 80° (27) 90° (32) 100° (38)

To obtain the BTU capacity for conditions other than those in the basic capacity tables, multiply the basic rating

100°

(38°)

0.518

0.439

0.361

0.286

0.212

0.140

0.069 0

(200°F entering water, 60°F entering air,) by the proper constant from the above tables.

ENTERING WATER TEMPERATURE — 20°F WATER TEMPERATURE DROP

120° (49°)

0.666

0.585

0.506

0.429

0.353

0.279

0.207

0.137

140° (60°)

0.814

0.731

0.651

0.571

0.494

0.419

0.345

0.273

160° (71°)

0.963

0.878

0.796

0.715

0.636

0.558

0.483

0.409

180° (82°)

1.120

1.025

0.941

0.857

0.777

0.698

0.621

0.546

200° (93°)

1.268

1.172

1.085

1.000

0.918

0.837

0.759

0.682

220°

(104°)

1.408

1.317

1.231

1.143

1.060

0.977

0.897

0.818

240°

(116°)

1.555

1.464

1.375

1.286

1.201

1.117

1.035

0.955

260°

(127°)

1.702

1.609

1.518

1.429

1.342

1.257

1.173

1.094

BTU

280°

(138°)

1.850

1.755

1.663

1.571

1.483

1.397

1.311

1.230

300°

(149°)

1.997

1.908

1.824

1.717

1.630

1.545

1.462

1.371

TABLE 10 — HOT WATER BTU, GPM AND PRESSURE LOSS FACTORS BASED ON STANDARD

CONDITIONS OF 200°F ENTERING WATER 60°F ENTERING AIR & 20°F WATER DROP

USE FACTORS FROM THIS TABLE TO OBTAIN

APPROXIMATE RESULTS

To obtain BTU for other Water Temperature Drops, multiply basic BTU rating by applicable Factor.

To obtain GPM for other Water Temperature Drops, multiply basic GPM rating by applicable Factor.*

To obtain Pressure Loss Feet of Water for other temperature Drops, multiply Basic loss at 20°F drop by Factor.

5 (3)

1.25

5.00

10.00

10 (6)

1.15

2.30

5.00

TEMPERATURE DROP °F (°C)

15 (8)

1.08

1.44

2.00

20 (11)

1.00

25 (14)

.94

.74

.60

30 (17)

.90

.59

.40

40 (22)

.83

.40

.20

50 (28)

.76

.30

.13

*TABLE 11 — MINIMUM WATER FLOW — GPM

UNIT SIZE

MIN.

GPM (L/s)

40

.55

(.035)

62

.55

(.035)

77

.55

(.035)

104

.55

(.035)

144

.82

(.052)

164

.82

(.052)

200

1.10

(.069)

237

1.10

(.069)

317

1.10

(.069)

*TABLE 12 — HEATING CAPACITY FACTORS FOR VARIOUS RATES OF WATER FLOW

% of Rated Water Flow

Btu/Hr Heating Capacity

25%

.80

50%

.89

75%

.96

100%

1.00

125%

1.04

150%

1.07

12

60 (33)

.72

.24

.07

367

1.10

(.069)

175%

1.10

TECHNICAL DATA

The performance data listed in Tables 3, 4, 7 and 8 include sound ratings. The ratings provide a guide in determining the acceptable degree of loudness in particular occupancy situations.

Certain general rules apply to speciﬁ c selection of unit heaters with regard to degree of quietness (or loudness);

•

The greater the fan diameter, the higher the

sound level.

• The higher the motor RPM, the higher the sound level. Note that on most units the lower the speed mode results in lowering the sound rating one increment.

• Selecting a larger number of smaller units generally results in lower overall noise levels than fewer large units.

All vertical steam and hot water unit heater motors, whether fan guard or shelf-mounted, are isolated from the mechanical mount by resilient isolators. This mounting along with balanced fan blades and excellent overall construction integrity, assures you the utmost in quiet operation.

CATEGORY OF AREA

Apartment, assembly hall, classrooms churches, courtrooms, executive ofﬁ ces, hospitals, libraries, museums, theatres.

Dining rooms, general ofﬁ ces, recreation areas, small retail stores.

Restaurants, banks, cafeterias, department stores, public buildings, service stations.

Gymnasiums, health clubs, laundromats, supermarkets.

Garages, small machine shops, light manufacturing.

Factories, foundries, steel mills.

* Depending on speciﬁ c use in these facilities, size of operation, etc.

SOUND RATING

I

II

III

IV

V

III - VII*

The following table outlines sound ratings for various applications. The lower the number, the quieter the unit and the lower the sound requirement.

TECHNICAL DATA

CORRECTIONS WHEN USING GLYCOL SOLUTION IN SYSTEM

Propylene

Glycol

1. Heat transfer @180°F 20% solution .97*

with no increase in ﬂ ow rate 50% solution .90*

2. G.P.M. Req’d. @180°F, 20° Δ t

(no correction to pump curve) 1.10%*

3.

Pump Head Req’d. @180°F w/increase

in G.P.M. 1.23%*

4. Specify gravity (water = 1.0) 1.045-1.055*

5. Pounds/Gallons @60°F 8.77

(water = 8.3453 Pound/Gallon)

6. pH @ 50% by volume 9.5

Propylene

Glycol

7. Freezing Point 55% by volume 50% -28°F 40% -13°F 30% + 4°F 20% +17°F

*Compared to water.

Approximate factors at varying altitudes

Altitude Factor

Sea level - 1000 ft. 1.00 1000 ft. - 3000 ft. .958 3000 ft. - 5000 ft. .929 5000 ft. - 7000 ft. .900 7000 ft. - 10000 ft. .871

13

MOTOR DATA

NOTE 1: All motors are constant speed and operate at top speed as indicated in motor data. Models through 1/8 H.P. can be run at reduced speed with addition of optional variable speed switch. This switch is factory-calibrated for low and high speed ratings, with intermediate speeds inﬁ nitely controllable. Models 164 through 700 operate at constant speed as indicated in motor data.

Table 13 - Standard (Totally Enclosed)

Motor Type [MT=1]

Unit

Size

115/1/60† [SV=1]

40 62

77 104 125 144 164 200 237 285

208-230/460/3/60 [SV=4, 5 or 6]

40

62

77 104 125 144 164 200 237 285 317 367 495 585 700

575/3/60 [SV=7]

40

62

77 104 125 144 164 200 237 285 317 367 495 585 700

AMP

1.23**

2.1**

1.2**

2.3**

3.6**

5.4**

0.98-1.1/0.55

1.2-1.4/0.7

1.8-2.0/1.0

3.1-3.2/1.6

5.0-4.4/2.2

9.6-8.2/4.1

0.6

0.8

1.3

2.0

3.8

MCA

1.6

2.6

1.5

2.9

4.5

6.8

1.2-1.4/0.7

1.5-1.8/0.9

2.3-2.5/1.3

3.9-4.0/2.0

6.3-5.5/2.8

12.0-10.3/5.1

0.8

1.0

1.6

2.5

4.7

MOP HP

2.8

4.7

2.7

5.2

8.1

12.2

2.2-2.5/1.2

2.7-3.2/1.6

4.1-4.5/2.3

7.0-7.2/3.6

11.9-11.3/5.6

22.3-22.1/11.0

1.4

1.8

2.9

4.5

8.4

1/40*

1/20*

1/8*

1/6

1/4 1/4 1/2

1/6

1/4 1/4 1/2

3/4

1-1/2

3

1/3

1/2

3/4

1-1/2

3

RPM

1550

1070

1100

1100 1100 1100

1140

1140 1140 1140

1140

1160

1165

1140

1160

1165

NOTE 2: Stated draw is Full Load (FLA). AMP draw varies by motor manufacturer ± .2 AMPS. Verify FLA on motor data plate.

CAUTION: Select appropriate AMP MCA, and MOP for the multiple voltage motors. For example, the AMP, MCA, and MOP for Model 40 with a 230 volt Totally Enclosed motor is 1.1, 1.4, and 2.5 respectively.

Table 14 -

Explosion Proof with Thermal Overload Motor Type [MT=2]

Unit Size

115/1/60† [SV=1]

40 62

77 104 125 144 164 200 237 285

208-230/460/3/60 [SV=4, 5 or 6]

40

62

77 104 125 144 164 200 237 285 317 367 495 585 700

AMP

3.8

4.4

7.8

1.0-1.0/0.5

1.1-1.1/0.55

1.9/0.95***

3.1-3.2/1.6

5.0/2.5***

10.0/5.0***

MCA

4.8

5.5

9.8

1.3-1.3/0.6

1.4-1.4/0.7

2.4/1.2

3.9-4.0/2.0

6.5/3.3

12.5/6.3

MOP HP

8.6

9.9

17.6

2.3-2.3/1.1

2.5-2.5/1.2

4.3/2.1

7.0-7.2/3.6

11.7/5.9

22.5/11.3

1/6

1/4 1/4 1/2

1/6

1/4 1/4 1/2

3/4

1-1/2

3

RPM

1140

1140 1140 1140

1140

1140 1140 1140

1145

1150

* Optional variable speed switch is available.

** These motors have automatic thermal overload pro-

tection or impedance protection.

*** These motors are 230/460 volts only.

†

Models 317 through 700 are not available for either

Totally Enclosed or Explosion Proof with Overload 115/1/60 motor types.

14

INSTALLATION

It is assumed that the design engineer has selected, sized, and located in the area to be heated by the design engineer. However, the information given here may be of additional help to the installer.

Vertical unit heaters should be located to give spot heating or a circulatory distribution, preferably near the outer perimeter of the building. The units should be spaced to properly blanket the areas with warm air. Place the units at points of greatest heat loss. Blanket outside doorway and provide ample coverage of window areas. Keep units away from obstructions that will impede the full and natural air delivery of the units.

Install unit heaters to meet ETL and OSHA requirements; Vertical Unit Heaters mounted lower than 2.4 meters (8 feet) from the ﬂ oor must be equipped with an OSHA fan guard. Weldnuts are provided at the top of all units for suspension purposes. The unit should be suspended from connections provided in the unit by means of rods. The rods should then be attached to solid supports of the building.

Units must hang level vertically and horizontally.

Provide sufficient clearance around units for maintenance purposes. This includes at least 7 inches above all Vertical Unit Heaters even though the motor is removable through the bottom. To provide efﬁ cient airﬂ ow to the unit, maintain a clearance of 2 feet (0.61m) aound all sides of the unit.

Isolators are not required but may be desirable for some applications. Refer to Table 15 for Unit Weights.

Table 15 – Unit Weights-Lbs

VERTICAL UNIT HEATERS

Approx. Ship

Unit Weight (Lbs.) 40 32 62 40 77 43 104 63 125 64 144 80 164 80 200 86 237 134 285 139 317 139 367 146 495 294 585 307 700 366

Make certain that the lifting methods used to lift the heater and the method of suspension used in the ﬁ eld installation of the heater are capable of uniformly supporting the weight of the heater at all times. Failure to heed this warning may result in property damage or personal injury!

Make certain that the structure to which the heater is mounted is capable of supporting its weight. Under no circumstances must the piping or the electrical conduit be used to support the heater; or should any other objects (i.e. ladder, person) lean against the heater or the electrical conduit for support.

Unit heaters must be hung level from side to side and from front to back. Failure to do so will result in poor performance and or premature failure of the unit.

Ensure that all hardware used in the suspension of each unit heater is more than adequate for the job. Failure to do so may result in extensive property damage, severe personal injury or death.

EXAMPLE

Table 18 lists maximum mounting height and ﬂ oor spread data of warm air coverage at ﬂ oor level with louver cone diffusers. Correction factors for various water temp. and PSI of steam are in Table 19.

An approximation of the ﬂ oor spread when operating on other than 2 lb. Steam or 219 degree may be obtained by ratioing the new ﬂ oor spread and the maximum mounting height to that at 2 lb. steam or 219 degree hot water.

Following is an example: Determine the ﬂ oor spread and the maximum mounting height of a std. model 77 unit heater with a cone diffuser set at 90 degrees, operating on 280 degree hot water.

From Table 18, maximum mounting height of a model 77 at 219 degree hot water is 18.5 ft. with ﬂ oor coverage of 14.0 ft. diameter. The maximum mounting height correction factor at 280 degree hot water is 0.80.

18.5 ft. x 0.80 = 14.8 ft. Maximum mounting height of a model 77 using 280 degree hot water.

“X” = ﬂ oor spread of model 77 using 280 degree hot water.

X = 14.8 x 14.0 / 18.5 X = 207.2 / 18.5 X = 11.2 ft.

15

Table 16 - Maximum Mounting Height in Feet with and without Louver Cone Diffuser

Steam Pressure (PSI)

2

5

(34.5)

17.5 (5.3)

21.0 (6.4)

12.5 (3.8)

16.5 (5.0)

13.5 (4.1)

16.5 (5.0)

10.5 (3.2)

13.0 (4.0)

17.0 (5.2)

21.0 (6.4)

14.5 (4.4)

18.0 (5.5)

15.5 (4.7)

19.0 (5.8)

20.5 (6.2)

25.5 (7.8)

15.0 (4.6)

18.5 (5.6)

17.5 (5.3)

22.0 (6.7)

(68.9)

17.5 (5.3)

21.0 (6.4)

12.0 (3.7)

16.0 (4.9)

13.0 (4.0)

16.0 (4.9)

10.5 (3.2)

13.0 (4.0)

16.5 (5.0)

20.5 (6.2)

14.5 (4.4)

18.0 (5.5)

15.5 (4.7)

18.5 (5.6)

20.0 (6.1)

25.0 (7.6)

14.5 (4.4)

18.0 (5.5)

17.5 (5.3)

21.5 (6.6)

Unit

Size

40

40*

40L

40L*

62

62*

62L

62L*

77

77*

2

(13.8)

10.5 (3.2)

12.5 (3.8)

7.5

(2.3)

9.0

(2.7)

12.5 (3.8)

14.5 (4.4)

9.0

(2.7)

10.5 (3.2)

12.0 (3.7)

14.5 (4.4)

9.5

(2.9)

11.5 (3.5)

15.0 (4.6)

19.0 (5.8)

11.5 (3.5)

14.0 (4.3)

15.0 (4.6)

18.5 (5.6)

11.0 (3.4)

13.5 (4.1)

Steam Pressure (PSI)

5

(34.5)

10.0 (3.0)

12.0 (3.7)

7.5

(2.3)

8.5 (2.6)

12.0 (3.7)

14.0 (4.3)

8.5

(2.6)

10.0

(3.0)

11.5

(3.5)

14.0

(4.3)

9.0

(2.7)

11.0

(3.4)

14.5

(4.4)

18.5

(5.6)

11.0

(3.4)

13.5

(4.1)

14.5

(4.4)

18.0

(5.5)

10.5

(3.2)

13.0

(4.0)

10

(68.9)

10.0 (3.0)

12.0 (3.7)

7.5 (2.3)

8.5 (2.6)

12.0 (3.7)

13.5 (4.1)

8.5

(2.6)

10.0 (3.0)

11.5 (3.5)

14.0 (4.3)

9.0

(2.7)

11.0 (3.4)

14.5 (4.4)

18.5 (5.6)

11.0 (3.4)

13.5 (4.1)

14.0 (4.3)

17.5 (5.3)

10.5 (3.2)

13.0 (4.0)

50

(344.7)

9.0

(2.7)

11.0 (3.4)

7.5

(2.3)

7.5

(2.3)

10.5 (3.2)

12.0 (3.7)

7.5

(2.3)

9.0

(2.7)

10.0 (3.0)

12.0 (3.7)

8.0

(2.4)

9.5

(2.9)

12.5 (3.8)

16.5 (5.0)

9.5

(2.9)

12.0 (3.7)

15.5 (4.7)

9.0

(2.7)

11.5 (3.5)

75

(517.1)

8.0

(2.4)

10.0

(3.0)

7.5

(2.3)

7.5

(2.3)

9.5

(2.9)

11.5

(3.5)

7.5

(2.3)

8.5

(2.6)

9.5

(2.9)

11.5

(3.5)

8.0

(2.4)

9.0

(2.7)

12.0

(3.7)

16.0

(4.9)

9.0

(2.7)

11.5

(3.5)

11.5

(3.5)

15.0

(4.6)

8.5

(2.6)

11.0

(3.4)

Unit Size

77L

77L*

104

104*

104L

104L*

125

125L

144

144L

(13.8)

18.0

(5.5)

22.0

(6.7)

13.0

(4.0)

17.0

(5.2)

14.0

(4.3)

17.0

(5.2)

11.0

(3.4)

13.5

(4.1)

17.5

(5.3)

21.5

(6.6)

15.0

(4.6)

18.5

(5.6)

16.0

(4.9)

19.5

(5.9)

21.0

(6.4)

26.0

(7.9)

15.5

(4.7)

19.0

(5.8)

18.0

(5.5)

22.5

(6.9)

NOTES:

* * = Low Speed

L = Low output model with all air ports open

10

50

(344.7)

15.0

(4.6)

19.0

(5.8)

11.0

(3.4)

14.0

(4.3)

11.5

(3.5)

14.0

(4.3)

9.5

(2.9)

12.0

(3.7)

15.0

(4.6)

18.5

(5.6)

13.0

(4.0)

16.0

(4.9)

14.0

(4.3)

17.0

(5.2)

17.5

(5.3)

22.5

(6.9)

13.0

(4.0)

16.0

(4.9)

15.0

(4.6)

18.5

(5.6)

75

(517.1)

14.0

(4.3)

18.0

(5.5)

10.5

(3.2)

13.5

(4.1)

11.0

(3.4)

13.5

(4.1)

9.0

(2.7)

11.5

(3.5)

14.5

(4.4)

17.5

(5.3)

12.5

(3.8)

15.0

(4.6)

13.5

(4.1)

16.0

(4.9)

17.0

(5.2)

21.5

(6.6)

12.0

(3.7)

15.5

(4.7)

14.0

(4.3)

18.0

(5.5)

Figures in bold face show maximum mounting height with louver cone diffusers set vertically.

Above table based on 60°F entering air temperature. In providing for the use of diffusers, it must be remembered that adjustment of a LCD to deﬂ ect air toward horizontal immediately lowers the mounting height limit.

16

Table 16 - Maximum Mounting Height in Feet with and without Louver Cone Diffuser

Steam Pressure (PSI)

2

5

(34.5)

28.5 (8.7)

35.0

(10.7)

28.0 (8.5)

35.0

(10.7)

31.5 (9.6)

40.0

(12.2)

29.0 (8.8)

36.0

(11.0)

34.0

(10.4)

42.5

(13.0)

33.0

(10.1)

41.5

(12.6)

36.0

(11.0)

45.5

(13.9)

37.5

(11.4)

47.0

(14.3)

41.5

(12.6)

52.0

(15.8)

(68.9)

28.0 (8.5)

34.0

(10.4)

27.5 (8.4)

34.0

(10.4)

30.5 (9.3)

39.0

(11.9)

28.5 (8.7)

35.5

(10.8)

33.0

(10.1)

41.5

(12.6)

32.0 (9.8)

40.5

(12.3)

35.0

(10.7)

44.5

(13.6)

36.5

(11.1)

46.0

(14.0)

40.5

(12.3)

51.0

(15.5)

Unit

Size

164

164L

200

200L

237

237L

285

285L

317

2

(13.8)

18.0 (5.5)

22.5 (6.9)

22.0 (6.7)

27.5 (8.4)

22.0 (6.7)

27.5 (8.4)

25.5 (7.8)

31.5 (9.6)

20.0 (6.1)

25.0 (7.6)

24.0 (7.3)

29.5 (9.0)

21.0 (6.4)

26.0 (7.9)

25.5 (7.8)

32.0 (9.8)

24.0 (7.3)

30.0 (9.1)

Steam Pressure (PSI)

5

(34.5)

17.5 (5.3)

22.0 (6.7)

21.5

(6.6)

27.0

(8.2)

21.5

(6.6)

27.0

(8.2)

25.0

(7.6)

31.0

(9.4)

19.5

(5.9)

24.0

(7.3)

23.5

(7.2)

28.5

(8.7)

20.5

(6.2)

25.5

(7.8)

25.0

(7.6)

31.0

(9.4)

23.0

(7.0)

29.0

(8.8)

10

(68.9)

17.0 (5.2)

21.5 (6.6)

21.0 (6.4)

26.5 (8.1)

21.0 (6.4)

26.5 (8.1)

24.5 (7.5)

30.5 (9.3)

19.0 (5.8)

23.5 (7.2)

23.0 (7.0)

28.0 (8.5)

20.0 (6.1)

25.0 (7.6)

24.5 (7.5)

30.0 (9.1)

22.0 (6.7)

28.0 (8.5)

50

(344.7)

14.5 (4.4)

19.0 (5.8)

18.5 (5.6)

23.5 (7.2)

18.5 (5.6)

24.0 (7.3)

22.0 (6.7)

27.0 (8.2)

17.0 (5.2)

20.5 (6.2)

20.0 (6.1)

24.5 (7.5)

17.5 (5.3)

22.0 (6.7)

21.0 (6.4)

26.0 (7.9)

20.0 (6.1)

25.0 (7.6)

75

(517.1)

14.0

(4.3)

18.0

(5.5)

17.5

(5.3)

22.5

(6.9)

17.5

(5.3)

23.0

(7.0)

21.0

(6.4)

26.0

(7.9)

16.0

(4.9)

19.5

(5.9)

19.0

(5.80

23.5

(7.2)

17.0

(5.2)

21.0

(6.4)

20.0

(6.1)

25.0

(7.6)

19.0

(5.8)

24.0

(7.3)

Unit Size

317L

367

367L

495

495L

585

585L

700

700L

(13.8)

29.0

(8.8)

36.0

(11.0)

28.5

(8.7)

35.5

(10.8)

32.5

(9.9)

41.0

(12.5)

29.5

(9.0)

36.5

(11.1)

35.0

(10.7)

43.5

(13.3)

34.0

(10.4)

42.5

(13.0)

37.0

(11.3)

46.5

(14.2)

38.5

(11.7)

48.0

(14.6)

42.5

(13.0)

53.0

(16.2)

NOTES:

* * = Low Speed

L = Low output model with all air ports open

10

50

(344.7)

25.0

(7.6)

30.0

(9.1)

24.0

(7.3)

30.0

(9.1)

27.5

(8.4)

35.0

(10.7)

25.0

(7.6)

32.0

(9.8)

29.0

(8.8)

35.0

(10.7)

28.0

(8.5)

36.0

(11.0)

31.0

(9.4)

39.0

(11.9)

32.0

(9.8)

40.0

(12.2)

35.0

(10.7)

44.0

(13.4)

75

(517.1)

24.0

(7.3)

29.0

(8.8)

23.0

(7.0)

29.0

(8.8)

26.5

(8.1)

33.5

(10.2)

24.0

(7.3)

30.5

(9.3)

28.0

(8.5)

34.0

(10.4)

27.0

(8.2)

34.5

(10.5)

30.0

(9.1)

37.0

(11.3)

30.5

(9.3)

39.0

(11.9)

33.5

(10.2)

42.0

(12.8)

Figures in bold face show maximum mounting height with louver cone diffusers set vertically.

Above table based on 60°F entering air temperature. In providing for the use of diffusers, it must be remembered that adjustment of a LCD to deﬂ ect air toward horizontal immediately lowers the mounting height limit.

17

Table 17 - Maximum Spread

57

700

60

(18.3)

Unit Size

Spread

ft (m)

Note: The “spread” is the diameter of the comfort zone at ﬂ oor level. The above table represents the spread for standard units without a louver

cone diffuser and mounted at its maximum height at 2 PSI (13.8 kPa) steam pressure and 60°F (16*C) entering air. (See Table 16 for maximum

mounting heights.)

40

15

(4.6)

62

17

(5.2)

77

20

(6.1)

104

24

(7.3)

125

26

(7.9)

144

27

(8.2)

164

28

(8.5)

200

32

(9.8)

237

35

(10.7)

285

37

(11.3)

317

45

(13.7)

367

50

(15.2)

495

54

(16.5)

585

(17.4)

Figure 5

Table 18 - Maximum Mounting Height and Diameter

at Floor (Based on 60°F EAT and 219°F EWT or 2 PSI steam)

Diffuser Cone 90°

See Figure 5A

Standard Low Output Standard Low Output

D

H

D

40

62

77

H

ft (m)

12.5 (3.8)

14.5 (4.4)

18.5 (5.6)

17.0 (5.2)

19.5 (5.9)

19.0 (5.8)

22.5 (6.9)

27.5 (8.4)

25.0 (7.6)

26.0 (7.9)

30.0 (9.1)

35.5

(10.8)

36.5

(11.1)

42.5

(13.0)

48.0

(14.6)

ft (m)

11.0

(3.4)

12.0

(3.7)

14.0

(4.3)

18.0

(5.5)

19.0

(5.8)

20.0

(6.1)

21.0

(6.4)

25.0

(7.6)

27.0

(8.2)

29.0

(8.8)

34.0

(10.4)

39.0

(11.9)

42.0

(12.8)

45.0

(13.7)

46.0

(14.0)

ft (m)

14.5

(4.4)

19.0

(5.8)

22.0

(6.7)

21.5

(6.6)

26.0

(7.9)

22.5

(6.9)

27.5

(8.4)

31.5

(9.6)

29.5

(9.0)

32.0

(9.8)

36.0

(11.00

41.0

(12.5)

43.5

(13.3)

46.5

(14.2)

53.0

(16.2)

ft (m)

16.0

(4.9)

19.0

(5.8)

23.0

(7.0)

26.0

(7.9)

29.0

(8.8)

30.0

(9.1)

31.0

(9.4)

35.0

(10.7)

38.0

(11.6)

40.0

(12.2)

47.0

(14.3)

52.0

(15.8)

57.0

(17.4)

60.0

(18.3)

63.0

(19.2)

Unit Size

104

125

144

164

200

237

285

317

367

495

585

700

Diffuser Cone 45°

See Figure 5B

D

H

ft (m)

20.0

9.0 (6.1)

(2.7)

24.0

10.0 (7.3)

(3.0)

26.0

12.5 (7.9)

(3.8)

31.0

11.0 (9.4)

(3.4)

33.0

13.0

(10.1)

(4.0)

39.0

12.0

(11.9)

(3.7)

42.0

13.0

(12.8)

(4.0)

45.0

14.0

(13.7)

(4.3)

47.0

13.0

(14.3)

(4.0)

50.0

15.0

(15.2)

(4.6)

55.0

18.0

(16.8)

(5.5)

59.0

20.0

(18.0)

(6.1)

65.0

24.0

(19.8)

(7.3)

70.0

26.0

(21.3)

(7.9)

75.0

28.0

(22.9)

(8.5)

H

ft (m)

11.0

(3.4)

12.0

(3.7)

15.0

(4.6)

14.0

(4.3)

16.0

(4.9)

15.5

(4.7)

18.0

(5.5)

21.0

(6.4)

19.0

(5.8)

21.0

(6.4)

24.0

(7.3)

28.0

(8.5)

30.0

(9.1)

34.0

(10.4)

38.0

(11.6)

D

ft (m)

25.0 (7.6)

29.0 (8.8)

31.0 (9.4)

35.0

(10.7)

38.0

(11.6)

44.0

(13.4)

48.0

(14.6)

53.0

(16.2)

55.0

(16.8)

60.0

(18.3)

66.0

(20.1)

71.0

(21.6)

76.0

(23.2)

78.0

(23.8)

87.0

(26.5)

Table 19 - Mounting Height Correction Factors

Water Temperature Steam Pressure Correction Factor

Water °F Temperature (°C) Steam PSI Pressure Correction Factor

Water °F Temperature (C°) Steam PSI Pressure (kPa) Correction Factor

CF = Correction Factors.

To meet OSHA requirements, units mounted lower than 8 feet from the

ﬂ oor must be equipped with an OSHA fan guard.

(kPa)

150 160 170 180 190 200

°F

(66) (71) (77) (82) (88) (93)

(°C)

— — — — — —

PSI

— — — — — —

1.32 1.27 1.23 1.18 1.14 1.09

210 219 227 239 250 259 (99) (104) (108) (115) (121) (126) — 2 5 10 15 20 — (13.8) (34.5) (68.9) (103.4) (137.9)

(kPa)

1.05 1.00 0.97 0.94 0.89 0.86

267 280 287 298 307 320 (131) (138) (142) (148) (153) (160) 25 35 40 50 60 75 (172.4) (241.3) (275.8) (344.7) (413.6) (517.1)

0.83 0.80 0.76 0.73 0.70 0.69

18

PIPING

To provide proper coil operation, follow all piping recommendations listed in this manual.

Threaded pipe headers are provided on all Vertical Units for piping connections. See Figure 5. Connections are given in Figures 3 and 4 and Tables 1 and 2.

Follow standard practices and codes when installing the piping. Provide swing joints for expansion purposes, unions and shut-off valves for servicing purposes and as illustrated in Figures 6 through 9, valves and traps for control purposes. Use 45 degree angle run-offs from all supply and return mains.

Dirt pockets should be the same pipe size as the return tapping of the unit heater. Also, pipe size in the branchoff should be the same size as the tapping in the traps. Beyond the trap, the return lateral pipe should be increased one size up to the return main.

Properly support all piping to unit! Do not allow piping to place a strain on the coil or unit. Noise or coil failure may occur.

It is assumed that the type of system to be used has been selected by design engineer. The sketches shown are for different type of steam systems or hot water systems. For sizing of piping, traps, ﬁ lter, etc., consult ASHRAE guides of the manufacturer’s literature on these products.

Figure 6 – Forced Hot Water

Figure 8 – Low Pressure Steam (Gravity) Figure 9 – Low Pressure Vapor or Vacuum

Figure 7 – High Pressure Steam

19

ELECTRICAL CONNECTIONS

THERMOSTAT WIRING AND LOCATION

HAZARDOUS VOLTAGE!

disconnect ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. Failure to disconnect power before servicing can cause severe personal injury or death.

Standard units are shipped for use on 115 volt, 60 hertz single phase electric power. The motor nameplate and electrical rating on the transformer should be checked before energizing the unit heater electrical system. All external wiring must conform to the latest edition of the National Electric Code, ANSI/NFPA No. 70 and applicable current local codes; in Canada, to the Canadian Electrical Code, Part 1 CSA Standard C22.1.

Do not use any tools (i.e. screwdriver, pliers, etc.) across the terminals to check for power. Use a voltmeter.

It is recommended that the electrical power supply to each unit heater be provided by a separate, fused and permanently live electrical circuit. A disconnect switch of suitable electrical rating for each unit heater should be located as close to the controls as possible. Each unit heater must be electrically grounded in accordance with the latest edition of the National Electric Code, ANSI/NFPA No. 70 or and applicable current local codes; In Canada to the Canadian Electrical Code, Part 1, CSA C22.1. Sample wiring connections are depicted in Figures 14 through

24.

OPERATION

Most basic unit heater systems are controlled by a room thermostat. Locate thermostat on inner wall or column so that optimum control could be obtained for that area. Set thermostat for desired temperature.

On steam systems a low limit may be used to prevent fan from blowing cold air unless the heater has steam passing through the coil.

NOTICE: The thermostat must be mounted on a vertical vibration-free surface free from air currents and in accordance with the furnished instructions.

Mount the thermostat approximately 5 feet (1.5 m) above the floor in an area where it will be exposed to a free circulation of average temperature air. Always refer to the thermostat instructions as well as our unit wiring diagram and wire accordingly. Avoid mounting the thermostat in the following locations:

1. Cold areas - Outside walls or areas where drafts may affect the operation of the control.

2. Hot areas - Areas where the sun’s rays, radiation,

or warm air currents may affect control operation.

3. Dead areas - Areas where air cannot circulate

freely, such as behind doors or in corners.

NOTICE: For all wiring connections, refer to the wiring diagram on the motor nameplate (refer to pages 21 and 22). Should any original wire supplied with the heater have to be replaced, it must be replaced with wiring material having a temperature rating of at least 105° C.

MOTORS

The standard 115/1/60 motors provided on Vertical Unit Heaters are totally enclosed, Class “B” insulated and have built-in thermal overload protection.

Vertical Units 40 through 72 use sleeve type bearings. Vertical Units 125 through 285 use permanent split capacitor motors with ball bearings.

All sleeve bearing motors have oil holes to allow lubrication. Ball bearing motors are permanently lubricated although some three phase or special motors have removable plugs which will allow ﬁ eld installation of grease ﬁ ttings.

The standard 40 through 104 motors can be converted to variable speed operation with the addition of the solid state speed control.

See Figures 10 through 24 for typical wiring diagrams.

Small hot water systems could have the circulating pump controlled directly by the room thermostat. On large systems, zone valves could be used to control the individual unit heater where constant water circulation is used on the main system.

20

Figure 10 -

Fan Motor Connections Low Voltage with Protector Select Rotation (CCW shown) (Marathon)

Figure 11 -

Fan Motor Connections Low Voltage CCW Internal (Marathon)

Figure 12 -

Fan Motor Connections 115/1/60 Constant Speed, Two Lead (GE, Marathon, Universal)

Figure 13 - Fan Motor Connections 3 Phase Wiring

21

WIRING INSTALLATION

1 PHASE LINE

MAGNETIC STARTING SWITCH

THERMOSTAT

MOTORS

SPEED CONTROLLERS

1 PHASE LINE

MOTOR

MANUAL STARTING SWITCH

ROOM THERMOSTAT

MOTOR

MANUAL STARTING SWITCH

1 PHASE LINE

3 PHASE LINE

MAGNETIC STARTING SWITCH

THERMOSTAT

MOTORS

MOTOR

MANUAL STARTING SWITCH

3 PHASE LINE

1 PHASE LINE

MOTOR

MAGNETIC STARTING SWITCH

THERMOSTAT

MOTOR

1 PHASE LINE

MOTOR

MANUAL STARTING SWITCH

THERMOSTAT

SPEED CONTROLLER

1 PHASE LINE

MOTOR

MANUAL STARTING SWITCH

ROOM THERMOSTAT

LIMIT CONTROLLER REVERSE ACTING

MOTOR

MANUAL STARTING SWITCH

1 PHASE LINE

LIMIT CONTROLLER

SELECTOR SWITCH

THERMOSTAT

MOTOR

MANUAL STARTER WITH BUILT IN SELECTOR SWITCH

1 PHASE LINE

LIMIT CONTROLLER

THERMOSTAT

MOTOR

MANUAL STARTING SWITCH

3 PHASE LINE

LIMIT CONTROLLER REVERSE ACTING

THERMOSTAT

Figure 14 - MANUAL CONTROL WITH

SINGLE PHASE MOTOR

Figure 17 -

THERMOSTATIC CONTROL USING MAGNETIC STARTER OPERATING SEVERAL UNITS

Figure 15 - THERMOSTATIC CONTROL

WITH MANUAL STARTER

Figure 18 -

THREE POSITION SELECTOR

SWITCH USED FOR EITHER MANUAL OR THERMOSTATIC CONTROL

Figure 16 - THERMOSTATIC CONTROL

WITH REVERSE ACTING CONTROLLER AND MANUAL STARTER

Figure 19 -

THREE POSITION SELECTOR SWITCH BUILT INTO MAGNETIC STARTER FOR MANUAL OR THERMOSTATIC CONTROL

Figure 20 -

SPEED CONTROLLER WITH MANUAL STARTING SWITCH

Figure 23 - THERMOSTATIC CONTROL

WITH LIMIT CONTROLLER FOR THREE PHASE MOTOR

Figure 21 - SPEED CONTROLLERS

WITH MAGNETIC STARTING SWITCH FOR OPERATING SEVERAL UNITS

NOTICE

1. When using a speed controller, always locate the thermostat between the speed controller and the line, not between the motor and the controller.

2. For internal wiring and overload protection on all starters, consult the control manufacturer for details.

3. When using thermostatic control with a manual starter, be sure that the electrical rating of the thermostat is sufﬁ cient to carry the motor current.

22

Figure 22 - MANUAL CONTROL WITH

THREE PHASE MOTOR

Figure 24 - THERMOSTATIC CONTROL

OF SEVERAL THREE PHASE UNITS

OPTIONS

VARIABLE SPEED CONTROL 115 Volt Only (optional)

The Solid State speed controller may be installed at any convenient location and is suitable for surface or ﬂ ush type mounting. A standard electrical single or double gang wall box is recommended as in Figure 25.

Figure 25 - Wiring Diagram of Speed Control

Installation

Installation procedure:

1. Attach the control’s leads to the electrical leads in the control box using wire nuts. The speed control is to be wired in series with the motor. See wiring diagram in Figure 25.

2. Make certain wire nuts are tight with no copper wire being exposed.

3. Place wires and wire nuts back into box allowing room for the control to ﬁ t in box also.

4. Mount speed control to box using number 6 ﬂ athead screws provided.

Setting the control:

1. Turn the control shaft fully clockwise. If the motor is not running at the desired low speed, adjust the trim on the face of the control for low speed setting using a small screwdriver.

2. Rotate the control shaft counter clockwise. The speed will increase smoothly from minimum to maximum and then switch off.

VERTICAL LOUVER CONE DIFFUSER (optional)

Washers and bolts are provided with each louver cone diffuser. Attach the diffuser to the bottom of the unit heater as shown in Figure 26. Mounting holes are provided in the unit base plate.

Adjust the diffuser to provide the desired air pattern.

Figure 26 - Louver Cone Diffuser

Attached to Vertical Unit Heater

STRAP-ON WATER CONTROL

A SPDT strap-on type hot water control with 100° to 240°F (38 to 116°C) rated at 10 amps at 120V is also available. Control can be used for direct or reverse acting applications as high or low limit.

STEAM PRESSURE CONTROL

SPDT switch opens on a rise in pressure. Control is automatically reset, has a range of 0 to 15 PSI (0 to 103 kPa) and has an adjustable differential. Other

actions, ranges, circuits and manual reset models are available on request.

THERMOSTATS

Line voltage wall thermostats are in stock for immediate shipment. All models are SPST with bimetal thermometer, knob-type set point adjustment, 40 to 90°F (5 to 30°C) range and selector switches. Standard duty models with “off-auto” and a heavy duty model with “auto-offfan” switching are available. Other models available on request. Plastic tamperproof one size ﬁ ts all thermostat guards are also available.

WALL MOUNTED SPEED CONTROLLERS

Motors up to and including 1/8 HP (115V) can be operated at reduced speeds by addition of optional speed controller. Controller is 5 amps, pre-set at factory for maximum and minimum speeds, with intermediate speeds inﬁ nitely controllable. All 1/3, 1/2 HP and 230V motors operate only at rated speed and CFM – See Charts.

MANUAL STARTERS

Single and three-phase models are available. Standard models are single-speed, toggle-operated, NEMA Type 1 and are surface-mounted.

NOTICE: To meet ETL and OSHA requirements, units mounted below 8 feet (2.4m) must be equipped with an OSHA fan guard. Vertical unit heaters can support either an OSHA fan guard or the Louvered Cone Diffuser - both items cannot be installed on the same unit.

NOTICE: When using electrical accessories, always refer to the accessory manufacturer’s installation manual for proper use, location and wiring instructions.

23

O

MAINTENANCE

O

Open all disconnect switches and secure in that position before servicing unit. Failure to do so may result in personal injury or death from electrical shock.

All rotating fans must stop before servicing to avoid serious injury to ﬁ ngers and hands.

MOTOR LUBRICATION

Sleeve Bearings

Motors with oilers or oil holes are lubricated before shipment with a good grade of electric motor oil. Reﬁ ll when necessary, with the motor at stand-still, until oil reaches the proper level.

Use SAE 20W non-detergent oil for motors operating in ambient temperatures of 32°F to 100°F (0°C to 38°C). Above 100°F (38°C), use an SAE 30W to SAE 50W non-detergent oil. Below 32°F (0°C), a SAE 10W nondeterent oil will be required.

FAN AND MOTOR ASSEMBLY

For cleaning or maintenance purposes, the fan and motor assembly may be removed easily from the Unit Heater. The motor is attached to the fan guard which is, in turn, mounted to the top or back panel of the unit as shown in Figure 27.

On Vertical Units, reach up through the fan and remove the fan guard mounting screws. Lower the motor, fan and fan guard assembly down through the fan outlet. If desired, the top and bottom panels may be removed from the coil by taking out the four panel mounting bolts. See Figure 27.

Figure 27 – Cross Section View

Top Panel

Fan Guard Mounting Screws

The frequency of oiling will depend upon operating conditions and length of running time. Inspect the oilers or oil holes when cleaning the unit. If the unit has a fractional horse-power motor, lubricate at least once a year. Under high ambient conditions or constant fan operation, fractional horse-power motors should be lubricated every 90 days. On those motors without oilers or oil holes, follow the instructions given on the motor nameplate.

Ball Bearings

Ball bearing motors are pre-lubricated and normally not equipped with grease ﬁ ttings. However, motors are equipped with removable grease plugs to allow installation of grease ﬁ ttings if desired by the owner.

Motor manufacturers do not recommend or require on the job lubrication of ball bearing motors. If on the job lubrication is required by the owner, use the following procedure: With the motor at a stand-still, remove the vent and grease plugs. Install grease ﬁ tting and add grease sparingly. Remove the old grease from the vent relief chamber. Operate the motor a few minutes before reinstalling the vent plug to allow excess grease to escape. If there is evidence of grease working out around the motor shaft, less grease should be added and the greasing periods lengthened. If grease continues to appear, take the motor to the motor manufacturer’s authorized service station for repair.

NOTICE: Consult local motor manufacturer’s service facility for information on type of grease and oil to be used.

Bottom Panel

Panel Mounting Bolts

CLEANING THE UNIT

The unit casing, fan, diffuser and coil should be cleaned thoroughly once a year. Coil heat transfer efﬁ ciency depends on cleanliness. The following recommended procedures may be performed when lubricating the motor and cleaning the coil.

1. Wipe all excess lubricant from the motor, fan and casing. Clean the motor thoroughly. A dirty motor will run hot and eventually cause internal damage.

2. Clean the coil:

a) Loosen the dirt with a brush on the fan side of

the coil. Operate the motor allowing the fan to blow the loosened dirt through the unit.

b) Use air pressure or steam on the side of the coil

away from the fan.

NOTICE: A piece of cheesecloth or a burlap bag may be used to collect the large particles during the cleaning process.

3. Clean the casing, fan blades, fan guard and diffuser using a damp cloth. Any rust spots on the casing should be cleaned and repainted.

4. Tighten the fan guard, motor frame and fan bolts. Check the fan for clearance in the panel oriﬁ ce and free rotation.

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Table 20 - Troubleshooting Guide

SYMPTOMS

A. Leaking coil.

B. Poor output on steam.

C. Poor output on steam

or hot water.

D. Noisy or vibrating unit.

POSSIBLE CAUSE(S) CORRECTIVE ACTION

1. Frozen coil.

2. Defective coil.

3. Corrosion.

4. Leak in joint.

1. Check for air in coil.

2. Lint on coil ﬁ ns.

1. No circulation of water through coil.

2. Short cycling of motor.

3. Backward rotating motor.

1. Damaged fan blade.

2. Dirty fan blade.

1. Replace.

2. Replace.

3. Replace

4. Braze joint if joint is exposed where leak has occurred.

1.

Repair or replace thermostatic air vent.

2. Clean coil and ﬁ ns. Check ﬁ lter and clean.

1. Check circulation pump. Check for

blocked tubes.

2.

Check voltage and correct. Check for linted coil and clean. Check for defective overload and repair or replace motor.

3. On single phase motor replace motor. On three phase motor, reverse two leads to change rotation.

1. Change fan blade.

2. Clean fan blade.

25

HOW TO ORDER REPLACEMENT PARTS

Please send the following information to your local representative; If further assistance is needed, contact the manufacturer’s customer service department.

• Model number

• Serial Number (if any)

• Part description and Number as shown in the Replacement Parts Catalog.

LIMITED WARRANTY

VERTICAL STEAM & HOT WATER UNIT HEATERS

The Manufacturer warrants to the original owner at the original installation site that the Vertical Steam and Hot Water Unit Heaters (the “Product”) will be free from defects in material and workmanship for a period not to exceed one (1) year from startup or eighteen (18) months from date of shipment from the factory, whichever occurs ﬁ rst. If upon examination by the Manufacturer the Product is shown to have a defect in material or workmanship during the warranty period, the Manufacturer will repair or replace, at its option, that part of the Product which is shown to be defective.

This limited warranty does not apply: (a) if the Product has been subjected to misuse or neglect, has been accidentally or intentionally damaged,

has not been installed, maintained or operated in accordance with the furnished written instructions, or has been altered or modiﬁ ed in any way.

(b) to any expenses, including labor or material, incurred during removal or reinstallation of the defective

Product or parts thereof.

(c) to any workmanship of the installer of the Product.

This limited warranty is conditional upon: (a) shipment, to the Manufacturer, of that part of the Product thought to be defective. Goods can only be

returned with prior written approval from the Manufacturer. All returns must be freight prepaid.

(b) determination, in the reasonable opinion of the Manufacturer, that there exists a defect in material or

workmanship.

Repair or replacement of any part under this Limited Warranty shall not extend the duration of the warranty with respect to such repaired or replaced part beyond the stated warranty period.

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, AND ALL SUCH OTHER WARRANTIES, INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS LIMITED WARRANTY. IN NO EVENT SHALL THE MANUFACTURER BE LIABLE IN ANY WAY FOR ANY CONSEQUENTIAL, SPECIAL, OR INCIDENTAL DAMAGES OF ANY NATURE WHATSOEVER, OR FOR ANY AMOUNTS IN EXCESS OF THE SELLING PRICE OF THE PRODUCT OR ANY PARTS THEREOF FOUND TO BE DEFECTIVE. THIS LIMITED WARRANTY GIVES THE ORIGINAL OWNER OF THE PRODUCT SPECIFIC LEGAL RIGHTS. YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY BY EACH JURISDICTION.

In the interest of product improvement, we reserve the right to make changes without notice.

26

OSHA Fan Guard/Louver Cone Diffuser Installation Detail

The ﬁ gures below show how both the OSHA Fan Guard and the Louver Cone Diffuser are installed on the Vertical Steam and Hot Water Unit Heater. Figures 28 and 29 detail how the louver cone diffuser and OSHA guard are attached to the unit. Figures 30 and 31 show full views of the vertical steam and hot water unit with a Louver Cone Diffuser and OSHA Fan Guard attached.

Do not mount either the Louver Cone Diffuser or OSHA Fan Guard while unit is in operation or severe personal injury may occur. Disconnect all power supplies to the unit before installing the Louver Cone Diffuser or OSHA Fan Guard.

Figure 28 – Louver Cone Diffuser

NOTICE: To meet ETL and OSHA requirements, units mounted below 8 feet (2.4m) must be equipped with an OSHA fan guard. Vertical unit heaters can support either an OSHA fan guard or the Louvered Cone Diffuser - both items cannot be installed on the same unit.

The same screws and washers are provided with both the OSHA fan guard and Louver Cone Diffuser. The screws and washers are used in conjunction with the Nutserts to support the wire guard or diffuser to the oriﬁ ce panel (bottom of vertical unit).

Figure 29 – OSHA Fan Guard

27

Figure 31 – Vertical Unit with OSHA Fan GuardFigure 30 – Vertical Unit with Louver Cone Diffuser

EQUIPMENT

START-UP

Customer ____________________________________ Job Name & Number _________________________

PRE-INSPECTION INFORMATION

With power and water/steam off.

Type of Equipment: Unit Heater Serial Number _________________________ Model Number __________________________

Name Plate Voltage: _____________ Name Plate Amperage: _____________ Steam Hot Water Rating: _ _____ BTU @ ____ °F

_ _____ kw @ ____ °C

❒ Are all panels in place? ❒ Has the unit suffered any external damage? Damage ______________________________ ❒ Does the piping and electric wiring appear to be installed in a professional manner? ❒ Has the piping and electric been inspected by the local authority having jurisdiction? ❒ Is the supply properly sized for the equipment? ❒ Were the installation instructions followed when the equipment was installed? ❒ Have all ﬁ eld installed controls been installed? ❐ Do you understand all the controls on this equipment? If not, contact your wholesaler or rep.

(DO NOT START this equipment unless you fully understand the operation of this equipment.)

FAN

With power on

❐ Check voltage L1 _____ L2 _____ L3 _____ ❐ Check fan rotation. ❐ Check motor amps L1 _____ L2 _____ L3 _____

Sterling VS User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual