Sterling 882.00268.00 User Manual

SPV Remote Proportioning Valve

Part Number: 882.00268.00

Bulletin Number: CV4-600

Effective: 11/26/05

Write Down Your Serial Numbers Here For Future Reference:

_________________________ _________________________

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We are committed to a continuing program of product improvement.
Specifications, appearance, and dimensions described in this manual are subject to change without notice.

DCN No. ____________
© Copyright 2005
All rights reserved.

Please note that our address and phone information has changed.
Please reference this page for updated contact information.

These manuals are obsolete and are provided only for their technical information, data and capacities.
Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance
and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied
upon. Please contact the ACS Group for more current information about these manuals and their
warnings and precautions.

Parts and Service Department

The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering
design specifications, which will maximize your equipment’s performance and efficiency. To assist in expediting your phone
or fax order, please have the model and serial number of your unit when you contact us. A customer replacement parts list
is included in this manual for your convenience. ACS welcomes inquiries on all your parts needs and is dedicated to
providing excellent customer service.

For immediate assistance, please contact:

• North, Central and South America, 8am – 5pm CST [phone] for drying, conveying, heating and cooling
and automation. For size reduction: [phone].
North America, emergencies after 5pm CST [phone]

North America email: [e-mail]

• Mexico, Central & South America
Email: [e-mail]

• Europe, Middle East & Africa [phone]

Email: [e-mail]

• India [phone]

Email: [e-mail]

• Asia/Australia [phone]

Email: [e-mail]

Sales and Contracting Department

Our products are sold by a worldwide network of independent sales representatives. Contact our Sales Department for the
name of the sales representative nearest you.

Let us install your system. The Contract Department offers any or all of these services: project planning; system packages
including drawings; equipment, labor, and construction materials; and union or non-union installations.

For assistance with your sales or system contracting needs please Call:

North, Central and South America [phone] or [phone] Monday–Friday, 8am–5pm CST

Europe/Middle East/Africa [phone]
India [phone]
Asia/Australia [phone]

Facilities:

ACS offers facilities around the world to service you no matter where you are located. For more information, please visit us at
www.acscorporate.com

United States:

ACS Schaumburg – Corporate Offices

1100 E. Woodfield Road
Suite 588
Schaumburg, IL 60173
Phone: + 1 847 273 7700
Fax: + 1 847 273 7804

ACS New Berlin – Manufacturing Facility

2900 S. 160th Street
New Berlin, WI 53151
Phone : [phone]
Fax: + 1 262 641 8653

Asia/Australia:

ACS Suzhou

109 Xingpu Road SIP
Suzhou, China 215126
Phone: + 86 8717 1919
Fax: [phone]

Europe/Middle East/Africa:

ACS Warsaw

Ul. Działkowa 115
02-234 Warszawa
Phone: + 48 22 390 9720
Fax: [phone]

India

ACS India

Gat No. 191/1, Sandbhor Complex
Mhalunge, Chakan, Tal Khed,
Dist. Pune 410501, India
Phone: [phone]
Fax: + 91 20 40147576

Shipping Info

Unpacking and Inspection

You should inspect your granulator for possible shipping damage.

Thoroughly check the equipment for any damage that might have occurred in transit, such as
broken or loose wiring and components, loose hardware and mounting screws, etc.

In the Event of Shipping Damage

According to the contract terms and conditions of the Carrier, the responsibility of the
Shipper ends at the time and place of shipment.

Notify the transportation company’s local agent if you discover damage.

Hold the damaged goods and packing material for the examining agent’s inspection. Do not

return any goods before the transportation company’s inspection and authorization.

File a claim with the transportation company. Substantiate the claim by referring to the
agent’s report. A certified copy of our invoice is available upon request. The original Bill of
Lading is attached to our original invoice. If the shipment was prepaid, write us for a
receipted transportation bill.

Advise customer service regarding your wish for assistance and to obtain an RMA (return
material authorization) number.

If the Shipment is Not Complete

Check the packing list as back-ordered items are noted on the packing list. You should have:

; Remote Proportioning Valve

; Bill of lading

; Packing list

; Operating and Installation packet

; Electrical schematic and panel layout drawings

; Component instruction manuals

Re-inspect the container and packing material to see if you missed any smaller items during
unpacking.

If the Shipment is Not Correct

If the shipment is not what you ordered, contact the shipping department immediately.
Call 1-630-475-7413; have the order number and item number available.
Hold the items until you receive shipping instructions.

Returns

Do not return any damaged or incorrect items until you receive shipping instructions from the
shipping department.

Remote Proportioning Valve ii

Table of Contents

CHAPTER 1: SAFETY................................................................ 5

1-1 How to Use This Manual ............................................................................................. 5

Safety Symbols Used in this Manual.....................................................................5

CHAPTER 2: SAFETY................................................................ 7

2-1 How to Use This Manual ............................................................................................. 7

Safety Symbols Used in this Manual.....................................................................7

2-2 General Safety Information .........................................................................................8

2-3 Warnings and Precautions .......................................................................................... 9

CHAPTER 3: FUNCTIONAL DESCRIPTION........................... 10

3-1 Models Covered in This Manual................................................................................10

3-2 General Description................................................................................................... 10

3-3 How it Works ............................................................................................................. 10

3-4 Typical Features and Components ...........................................................................11

RPV-A .................................................................................................................11

RPV- B and D......................................................................................................11

RPV - C ............................................................................................................... 11

CHAPTER 4: INSTALLATION.................................................. 12

4-1 Mounting the RPV ..................................................................................................... 12

Wall Mount Installation ........................................................................................ 12

Floor-Mount Installation.......................................................................................14

Machine-Mount Installation .................................................................................15

4-2 Installing the RPV Controls .......................................................................................16

Installing the RPV-A Autoload Knob Box Control................................................16

Installing the RPV-B and RPV-D Standalone for Central Vacuum Systems .......18

Installing the RPV-C 9953 and 9963 Hopper Loader Control..............................20

CHAPTER 5: OPERATION....................................................... 21

5-1 Knob Box Operation .................................................................................................. 21

Ratio Knob........................................................................................................... 21

Cycle Seconds Knob ...........................................................................................21

Power Switch and Indicator.................................................................................21

5-2 Standalone Control Operation...................................................................................22

Power Switch....................................................................................................... 22

Fuse Holder.........................................................................................................22

Conveying Time Range Selector Potentiometer ................................................. 22

Timer Dial Increment Selector Potentiometer......................................................22

Material A Timer ..................................................................................................22

Material B Timer ..................................................................................................22

5-3 Hopper Loader Conversion Operation ......................................................................23

Example 1 ...........................................................................................................23

Example 2 ...........................................................................................................23

5-4 Weight Test for Accurate Proportioning ....................................................................24

Remote Proportioning Valve iii

CHAPTER 6: TROUBLESHOOTING ....................................... 25

6-1 Introduction................................................................................................................ 25

CHAPTER 7: APPENDIX.......................................................... 27

7-1 Customer Satisfaction Warranty Program................................................................. 27

7-2 Technical Specifications............................................................................................ 27

Electrical Requirements ......................................................................................27

Compressed Air Consumption.............................................................................27

7-3 Drawings and Diagrams ............................................................................................ 28

RPV Dimensions .................................................................................................28

RPV Assembly Drawing and Parts Breakdown ................................................... 29

7-4 Technical Assistance................................................................................................. 30

Parts Department ................................................................................................ 30

Service Department............................................................................................. 30

Sales Department................................................................................................ 30

Contract Department ...........................................................................................30

Remote Proportioning Valve iv

Chapter 1: Safety

1-1 How to Use This Manual

Use this manual as a guide and reference for installing, operating, and maintaining your
granulator. The purpose is to assist you in applying efficient, proven techniques that enhance
equipment productivity.

This manual covers only light corrective maintenance. No other maintenance should be
undertaken without first contacting a service engineer.

The Functional Description section outlines models covered, standard features, and safety
features. Additional sections within the manual provide instructions for installation, pre­operational procedures, operation, preventive maintenance, and corrective maintenance.

The Installation chapter includes required data for receiving, unpacking, inspecting, and setup
of the granulator. We can also provide the assistance of a factory-trained technician to help
train your operator(s) for a nominal charge. This section includes instructions, checks, and
adjustments that should be followed before commencing with operation of the granulator.
These instructions are intended to supplement standard shop procedures performed at shift,
daily, and weekly intervals.

The Operation chapter includes a description of electrical and mechanical controls, in
addition to information for operating the granulator safely and efficiently.

The Maintenance chapter is intended to serve as a source of detailed assembly and
disassembly instructions for those areas of the equipment requiring service. Preventive
maintenance sections are included to ensure that your granulator provides excellent, long
service.

The Troubleshooting chapter serves as a guide for identification of most common problems.
Potential problems are listed, along with possible causes and related solutions.

The Appendix contains technical specifications, drawings, schematics, parts lists, and
available options. A spare parts list with part numbers specific to your machine is provided
with your shipping paperwork package. Refer to this section for a listing of spare parts for
purchase. Have your serial number and model number ready when ordering.

Safety Symbols Used in this Manual

The following safety alert symbols are used to alert you to potential personal injury hazards.
Obey all safety messages that follow these symbols to avoid possible injury or death.

DANGER! DANGER indicates an imminently hazardous situation that, if not avoided,

will result in death or serious injury.

WARNING! WARNING indicates a potentially hazardous situation or practice that, if

not avoided, could result in death or serious injury.

Caution! CAUTION indicates a potentially hazardous situation or practice that, if

not avoided, may result in minor or moderate injury or in property damage.

Remote Proportioning Valve Chapter 1: Safety 5 of 30

-Notes-

Remote Proportioning Valve Chapter 1: Safety 6 of 30

Chapter 2: Safety

2-1 How to Use This Manual

Use this manual as a guide and reference for installing, operating, and maintaining your
granulator. The purpose is to assist you in applying efficient, proven techniques that enhance
equipment productivity.

This manual covers only light corrective maintenance. No other maintenance should be
undertaken without first contacting a service engineer.

The Functional Description section outlines models covered, standard features, and safety
features. Additional sections within the manual provide instructions for installation, pre­operational procedures, operation, preventive maintenance, and corrective maintenance.

The Installation chapter includes required data for receiving, unpacking, inspecting, and setup
of the granulator. We can also provide the assistance of a factory-trained technician to help
train your operator(s) for a nominal charge. This section includes instructions, checks, and
adjustments that should be followed before commencing with operation of the granulator.
These instructions are intended to supplement standard shop procedures performed at shift,
daily, and weekly intervals.

The Operation chapter includes a description of electrical and mechanical controls, in
addition to information for operating the granulator safely and efficiently.

The Maintenance chapter is intended to serve as a source of detailed assembly and
disassembly instructions for those areas of the equipment requiring service. Preventive
maintenance sections are included to ensure that your granulator provides excellent, long
service.

The Troubleshooting chapter serves as a guide for identification of most common problems.
Potential problems are listed, along with possible causes and related solutions.

The Appendix contains technical specifications, drawings, schematics, parts lists, and
available options. A spare parts list with part numbers specific to your machine is provided
with your shipping paperwork package. Refer to this section for a listing of spare parts for
purchase. Have your serial number and model number ready when ordering.

Safety Symbols Used in this Manual

The following safety alert symbols are used to alert you to potential personal injury hazards.
Obey all safety messages that follow these symbols to avoid possible injury or death.

DANGER! DANGER indicates an imminently hazardous situation that, if not avoided,

will result in death or serious injury.

WARNING! WARNING indicates a potentially hazardous situation or practice that, if

not avoided, could result in death or serious injury.

Caution! CAUTION indicates a potentially hazardous situation or practice that, if

not avoided, may result in minor or moderate injury or in property damage.

Remote Proportioning Valve Chapter 2: Safety 7 of 30

2-2 General Safety Information

These Remote Proportioning Valves (or RPVs) are designed to provide safe and reliable
operation when installed and operated within design specifications, following national and
local safety codes.

To avoid possible personnel injury or equipment damage when installing, operating, or
maintaining this equipment, always use good judgment and follow these safe practices:

; Follow all SAFETY CODES.

; Wear SAFETY GLASSES and WORK GLOVES.

; Have a STABLE WORK PLATFORM when installing or maintaining RPVs

mounted above floor level.

; Disconnect and/or lock out power before servicing or maintaining the RPV (Remote

Proportioning Valves).

; Use care when LOADING, UNLOADING, RIGGING, or MOVING this

equipment.

; Operate this equipment within design specifications.

; OPEN, TAG, and LOCK ALL DISCONNECTS before working on equipment. It

is a good idea to remove the fuses and carry them with you.

; Make sure the machinery is properly GROUNDED before you switch on power.

; When welding in or near this unit be sure VENTILATION is ADEQUATE.

PROTECT adjacent materials from sparks. An approved FIRE EXTINGUISHER
should be close at hand and ready for use if needed.

; Do not jump or bypass any electrical safety control.

; Do not restore power until you remove all tools, test equipment, etc. and the unit is

fully reassembled.

; Only PROPERLY TRAINED personnel familiar with the information within this

manual should work on this equipment.

Remote Proportioning Valve Chapter 2: Safety 8 of 30

2-3 Warnings and Precautions

The installation, operation and maintenance of this equipment is to be conducted in
accordance with all applicable work and safety codes for the location where it is used. This
may include, but is not limited to, OSHA, NEC, CSA, SPI, and any other local, national, and
international regulations. In addition, the following specific work rules must be observed:

; Always keep these operating instructions on hand, and follow them when performing

installation, operation, and maintenance procedures. If the instructions become
damaged or unreadable, additional copies may be obtained from the manufacturer’s
Parts Department.

; Only qualified personnel can work on or with this equipment.

; Work only with approved tools and devices.

; The electrical power and compressed air must be disconnected when performing

maintenance or service. If the unit is installed with a power cord that can be
unplugged, be sure to unplug it. If the unit is permanently wired to a power main, a
fused power disconnect must be installed to allow the disconnect to be locked in the
“OFF” position. It is advisable to remove the disconnect fuses and carry them with
you.

Remote Proportioning Valve Chapter 2: Safety 9 of 30