Steril-Aire Enhanced UVC Kit Installation And Operation Instructions Manual

Enhanced UVC Kit
Part Number: 10000180-1
Patents 5,817,276/ 6,245,293/ 6,267,924/ 6,280,686/ 6,313,470/ 6,423,882/ 6,500,267 /6,589,476/ 6,627,000/ 6,783,578/ 7,140,749/ 7,282,728/ 7,459,694 & others pending
Made in the USA
Installation and Operation Instructions
IMPORTANT CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or use can cause fire, electrical shock, or other conditions which may cause personal injury or property damage. Consult your supplier or Steril-Aire for information or assistance.
Understand the signal words DANGER, WARNING, and CAUTION. These words are universally used for overall safety. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices resulting in minor personal injury or product and property damage.
WARNING:
Before performing maintenance or service on fixture, ensure unit is unplugged. Electrical shock can cause injury or death.
CAUTIONS:
Never expose eyes or skin to UVC light. Wear gloves,
face shield/glasses (per ANSI Z87.1) and cover all exposed skin.
Do not touch UVC Emitter®
gloves. Damage to Emitter may result. Oil from fingerprints will permanently etch glass of Emitter and
germicidal lamp without
weaken structure. If necessary, clean Emitter using a Steril-Aire cleaning kit, isopropyl alcohol and a lint-free wipe may be substituted.
UVC Emitters are fragile. To prevent accidental
breakage handle the UVC Emitter with care.
Voltages outside of the range designed for the unit
will void the warranty and do permanent damage to the entire unit.
Emitter contains a small quantity of mercury.
If an Emitter breaks, clean and dispose of with the same care as a fluorescent lamp.
UVC energy may cause damage to non-metallic
components. Such components shall be protected with UV resistant material such as aluminum foil, aluminum duct tape, metallic shields, etc.
The qualified installer or agency must use factory
kits and accessories when installing this product. For your safety ensure that the Kit is electrically
connected to a proper power source, on/off switch, interlock switch (or control panel) and fuse.
Upon completing the installation, the UVC Emitters should be operated continuously, 24/7, to preclude the development of mold and bacteria.
Dispose of used Emitters in accordance with local regulations regarding the disposal of fluorescent lamps.
1
INSTALLATION & OPERATION
NOTE: Ensure that Emitter is installed before
power is applied. Installing Emitter after power has been applied may trigger the “end-of-lamp-life circ
uit and the Emitter may fail to light. If this happens, shut off power for Emitter will then light
10
seconds and then turn power back on.
..
CAUTION: Do not drill into coil, refrigerant lines or other mechanical equipment. Consult all applicable codes before installing. Check power supply housing label for the correct power requirements. Obtain power from a suitable, protected (fused) and grounded power source.
The Enhanced UVC Kit is comprised of the following components:
A Power Supply with an M12 Recepticle, A 3 foot Emitter Connection Cable (with an IP67 Connector & M12 plug), and two Spring Clips.
Emitters are not included but sold separately
INSTALLATION SPECIFICATI
ONS
The Enhanced UVC Kit is installed downstream from the coil. If downstream space is unavailable, install upstream.
The Emitter should be at least 1” away from any heating coil and not make contact with the AHU blower.
INSTALLATION INSTRUCTIONS
WARNING: Before performing maintenance or
2
service on fixture, ensure unit is unplugged. Electrical shock can cause injury or death.
1. The Emitter access door or panel should be
interlocked (interlock switch P/N 90000120) with the power source to turn Emitter(s) off when the Air Handler is opened. It should have signs (provided) alerting maintenance personnel to the possible hazard of looking at or exposing skin to UVC energy. Service accesses may be equipped with a glass or Lexan® window to view Emitters; viewports are available as an accessory. UVC energy does not penetrate common glass or Lexan®.
2. If applicable, remove outer cover of air handler.
3. UVC energy may damage some plastics. Wrap suspect items with aluminum tape; use metallic conduit or use other appropriate shielding where these items may be in "line of sight" of the UVC energy.
4. Determine an appropriate flat-surfaced location for mounting the power supply. Make sure that the Emitter Connection Cable (with extension cord, if applicable) can reach the pins of the Emitter and that M12 Plug can reach the M12 Recepticle at the power source; mount the power supply. The recommended maximum extension wire length from Emitter to power supply is 35’ (10.67m).
5. If using the Spring C-Clips, mount the two (2) spring C-clips on an existing panel or framing structure facing the coil. The clips should be attached to the Emitter on both ceramic ends. Install Emitter ceramic into the spring clips provided.
Symptom
Possible Causes
Corrective Action
Emitter does not light
Momentary loss of power.
Reset Power Turn off power for 10 Seconds, and then turn power on.
Poor connection
Check connection to Emitter. Check wiring connections. Reset Power
Incorrect wiring
Inspect circuit to wiring diagram.
Dirty pins
Clean pins. Reset Power
System malfunction
Check system components, interlock door switches, relays, motion detectors, etc.
Emitter reaching end of life
Replace with new Emitter. Reset Power
Defective Power supply
Replace Power Supply.
Broken Filament
Replace with new Emitter. Reset Power
Visibly Weak Emitter Light
Bad Wiring
Check wiring to Emitter
Emitter reaching end of life
Replace Emitter
Emitter too Cold
If Emitter is at or below 35°F(1°C), Emitter is too cold to operate properly.
Red/Orange Emitter
Emitter reaching end of life
Replace Emitter
Contamination in Gas Mixture
6. Using a qualified electrician, make the electrical connection to the electrical cable coming from power supply housing. Don’t turn on power.
7. Connect lead socket to Emitter by aligning arrows.
8. Screw in the M12 Plug on the wire lead to the
9. Complete all power connections.
10. Reconnect power to the air conditioner and
11. Attach the Caution Label and Lamp Change
MAINTENANCE
M12 Receptacle on Power Supply enclosure aligning the tab & slot.
toggle the installed switch, if applicable, to the “On” position. The Emitter should emit a bright blue hue, indicating that it is properly powered.
Date Label to air handler access panel so they are clearly visible.
Emitters need to be periodically replaced with Genuine Steril-Aire Emitters to maintain design output. Emitters should be replaced after 9000 hours of use (1-year).
TROUBLESHOOTING
Steril-Aire Enhanced Emitters
Part Number
Description
21000310
EGTS 24 VO - Enhanced 24" Single Ended Emitter
21000410
EGTS 30 VO - Enhanced 30" Single Ended Emitter
21000510
EGTS 36 VO - Enhanced 36" Single Ended Emitter
21000610
EGTS 42 VO - Enhanced 42" Single Ended Emitter
21000910
EGTS 50 VO - Enhanced 50" Single Ended Emitter
21000810
EGTS 61 VO - Enhanced 61" Single Ended Emitter
Replacement Parts
Part Number
Description
10000180
Power Supply Replacement for UVC Kit & RIK
90000812
Spring Clips Kit
50000130-03
Enhanced Emitter Connection Cable – 3 ft.
Accessories
Part Number
Description
50000135-10
M12 Extension Cable for Enhanced UVC Kit & RIK - 10ft
50000135-20
M12 Extension Cable for Enhanced UVC Kit & RIK - 20ft
50000135-30
M12 Extension Cable for Enhanced UVC Kit & RIK - 30ft
11002209
Short Hooks Kit
90000222
Flat Plate Lamp Holder Kit (for metal)
90000220
Flat Plate Lamp Holder Kit (for plastic)
90000120
Push Rod Actuator Interlock Switch Kit 16A-12 V, 10A-250V
11005003
Toggle Switch
15000160
Quick Slip Fitting
EMITTERS, REPLACEMENT PARTS & ACCESSORIES
Thank you for choosing Steril-Aire, #1 “UVC for HVAC” solution provider worldwide. Please contact your local supplier or Steril-Aire directly if we can provide any further information or service. Call 1-818-565-1128 or visit www.steril-aire.com. Your satisfaction is very important to us.
© 2016 Steril-Aire, Inc. All rights reserved. 1381A
The health aspects associated with the use of this product and its ability to aid in disinfection of environment air has not been investigated by UL.
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