Stella SADHP 05, SADHP 12, SADHP 09, SADHP 03, SADHP Series Installation Manual

Installation Manual

Stella Systems Pty Ltd

www.stellasystems.com.au

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CONTENTS

INTRODUCTION 3

INSTALLATION

Safety Precautions 4 Technical Parameters 5-6 Installation Overview 7 Placement and Blower Rotation 8 Mounting and Brackets 9 Ducting 10 Sea Water System 10 Condensate Drain 11 Electrical Connections 11 Sea Water Diagram 12 Installation Checklist 13 Operation Controls and Display Remote 14 Wiring Diagram 15 Troubling Shootings 16 Error Codes 18 Warranty 22

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INTRODUCTION

Thank you for purchasing a Stella self-contained marine air conditioner, SADHP series units are self-contained, direct-expansion, seawater cooled, reverse-cycle air conditioners, designed for marine applications incorporating the following features:

• The technical parameters, dimensions and other technical requirements of SADHP series marine air conditioners are subject to the related standards and production procedures according to ISO9001.

• Feature high efficiency rotary compressors

• CuNi condenser coil

• Raised lance fin designed evaporator coil

• Insulated anti-vibration base pan

• Pre-charged and pre-wired systems for easy connections

• Electrical box with water resistant cover mounted on unit for access and service

• Blower can be repositioned for either vertical or horizontal discharge

This manual provides proper installation information on the self-contained air conditioning unit.

Incorrect installation procedures can result in unsatisfactory performance and/or premature failure of these a/c units. Before proceeding please read this manual carefully.

In the interest of product improvement, the specifications and design are subject to change without prior notice.

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SAFETY PRECAUTIONS

Very Important Safety Considerations: Never install your air conditioner in the bilge or engine room

areas. Ensure that the selected location is sealed from direct access to bilge and/or engine room vapors. Do not terminate condensate drain line within three feet of any outlet of engine or generator exhaust systems, nor in a compartment housing an engine or generator, nor in a bilge, unless the drain is connected properly to a sealed condensate or shower sump pump.

Safety Warning – The a/c unit should never be placed such that it can circulate carbon monoxide,

fuel vapors or other noxious fumes into the boat’s living spaces. Do not install or operate a

self-contained unit in the engine room or near an internal combustion engine. Failure to follow this precaution could result in serious injury or death.

Ignition Protection Warning - Self-contained units do not meet federal requirements for ignition protection. Do not install in spaces containing gasoline engines, tanks, LPG cylinders, regulators, valves or fuel line fittings. Failure to comply may result in injury or death.

Installation and servicing of this system can be hazardous due to system pressure and electrical components. When working on this equipment, always observe precautions described in the literature, tags and labels attached to the unit. Follow all safety codes. Wear safety glasses and work gloves and place a fire extinguisher close to the work area.

Prior To Installation

Read these instructions completely and then plan all connections which must be made to the a/c unit including ducting, condensate drain line, seawater inlet and outlet hoses, electrical power connection, location of control, and seawater pump placement, to assure easy access for routing and future servicing.

Installation Overview

See Figure 1 for an overview of a typical a/c system installation.

Blower Rotation

Rotate the blower to the direction which allows the most direct airflow discharge through the ducting. Loosen the adjustment screw on blower mount ring, rotate blower to desired position, and then tighten adjustment screw See Figure 2.

Placement of A/C Unit

IMPORTANT INSTALLATION NOTE: The condensate base pan is equipped with vibration isolators installed in the bottom of the pan. These isolators are designed to dampen the vibration caused by the operating a/c unit from transferring into the mounted surface. Care must be taken when moving the a/c unit across mounting surfaces as isolators can be damaged. Isolators will not normally pull out of pan but can turn sideways if dragged and may break if excessive dragging occurs. Unit must be picked up after moving to allow isolator to reset into well or vibration isolation will be ineffective. The a/c unit must be mounted to a low flat level surface, in bottom of locker, under a bunk or dinette seat, or in a similar location. Read the safety considerations above and see Figure 1 before mounting unit.

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TECHNICAL PARAMETERS LIST

Model No.

SADHP

03

SADHP

05

SADHP

09

SADHP

12

SADHP

16

Cooling Capacity

Btu/h

3500

5000

9000

12000

16000

Heating Capacity

Btu/h

3800

5500

9500

13500

17600

Power source

220V/50-60Hz/1

Input power

(kW)

Cooling

0.28

0.51

0.78

1.01

1.17

Heating

0.43

0.66

1.05

1.28

1.56

Amp Draw

(A)

Cooling

2.5

4.5

6.8

8.8

10.5

Heating

3.8

5.8

9.1

11.2

13.5

Air flow

(m3/h)

210

380

500

580

730

Refrigerant

R134a

R410a

Dimension

(mm)

Height

239

280

298

338

Width

350

400

480

500

Depth

190

238

285

315

Minimum Air Duct Size Φ (mm)

100

125

150

Minimum Return Air Grille Size (cm2)

150

215

450

510

Minimum Supply Air Grille Size (cm2)

300

415

800

1030

Seawater pipe

5/8”

Net Weight (kg)

13.5

17.5

25.5

26.5

29.5

OUTLINE DRAWING

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TECHNICAL PARAMETERS

Model No.

SAAHP18

SAAHP24

SAAHP36

Cooling Capacity (Btu/h)

18000

24000

36000

Heating Capacity (Btu/h)

18500

26400

37500

Power source

220V/50-60Hz/1

Input power

(kW)

Cooling

1.26

1.85

2.8

Heating

1.48

2.22

3.2

Amp Draw

(A)

Cooling

5.4

8.3

12.5

Heating

7

10.2

16.3

Air flow

(m3/h) High

900

1200

1600

Middle

800

1080

1400

Low

650

900

1100

Refrigerant

R410a

Dimension

(mm)

Height

415

430

486

Width

610

690

700

Depth

370

448

515

Minimum Air Duct Size Φ (mm)

150

200

Minimum Return Air Grille Size (cm2)

600

720

800

Minimum Supply Air Grille Size (cm2)

1150

1400

2000

Seawater pipe

3/4”

1”

Net Weight (kg)

42

72

85

OUTLINE DRAWING

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FIGURE 1. Installation overview

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Placement of Unit

Mount the unit with condenser/evaporator coil directly behind return air grill or with at least 3" (76mm) of air circulation clearance if adjacent to a bulkhead or other obstructions. See Figure 2. Compressor should be mounted away from return air grill if possible to minimize sound level in cabin.

Fan motor rotation

Adjust the air outlet by loosening the lock screw and rotating fan, secure the screw tightly once the air outlet is adjusted at the optimal location. See figure 3.

FIGURE 3. Fan motor rotation overview

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Non-slip tape

Put the attached non-slip tape on the base of AC system securely. See Figure 4.

FIGURE 4. Mounting brackets installation overview

Mounting Brackets

The four mounting brackets provided should be placed around edge of drain pan as equally spaced as possible. Secure a/c unit to a flat level mounting surface. Brackets with vibration isolators and sleeves are provided. Customer is to supply screw or bolts. See Figure 5.

FIGURE 5. Mounting brackets installation overview

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Ducting

Good airflow is critical for the performance of the entire system. It is highly dependent on the quality of the ducting installation. The ducting should be run as straight, smooth and taut as possible minimizing the number of 90° bends (two 90° bends can reduce airflow by 25%). If a transition box is used, the total area of supply air ducts going out of the box should at least equal the area of the supply duct going in to the box.

All ducting should:

• Be appropriately sized for each application.

• Run as smoothly and taut as possible.

• Have as few bends or loops as possible.

• Be securely fastened to prevent sagging during boat operation.

• Have all excess ducting lengths trimmed off.

• Not be flattened or kinked.

• Insulated when located in high heat load areas (hull side, mechanical compartments, etc.).

• Be properly protected against potential damage when routed through open areas.

• Do not route ducting through engine room or any area where it may be exposed to dangerous

vapors or exhaust fumes.

Seawater System

Several guidelines should be followed during the installation of the seawater system. If the circulation pump is centrifugal and not self-priming, it must be mounted so that it is always at least one foot below the water line regardless of which tack the vessel is on. Pump may be mounted horizontally or vertically.

The following is a summary of the seawater system installation:

1. Install the seawater scoop thru-hull inlet as close to the keel and as far below the water line as possible, facing forward. Bed the scoop with a marine sealant designed for underwater use.

2. Install a bronze, full flow seacock on the seawater scoop thru-hull inlet.

3. Install a seawater strainer below the level of the pump with access to filter.

4. Mount the pump above the strainer and at least one foot below the waterline.

5. Connect the seacock and strainer with an uphill run of wire reinforced marine grade hose.

6. Connect the discharge from the pump uphill to the bottom inlet of the a/c unit’s condenser coil with 5/8" (15.9mm) braid reinforced marine grade hose.

7. Connect the discharge from the condenser coil to the overboard discharge thru-hull fitting with 5/8" (15.9mm) braid reinforced marine grade hose.

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8. Avoid loops, high spots or the use of 90° elbows with seawater hose (each 90° elbow is equivalent to 2.5' (0.762M) of hose and a 90° elbow on the pump outlet is equivalent to 20' (61M) of hose.

9. Double clamp all hose connections with two stainless steel clamps, reversing the clamps.

10. Use good quality threaded seal tape or suitable thread sealant on all threaded connections.

11. Connect all metallic parts in contact with seawater to the vessel’s bonding system including the speed scoop inlet, strainer, pump and the air conditioner.

Condensate Drain

The condensate drain must be run to a suitable drain point overboard or to a sump box for draining, all Marine Air Conditioners will produce condensation and this must be drained away sufficiently to keep your unit in good condition.

Electrical Connections

IMPORTANT: All Electrical connections must be performed by a qualified licensed Electrical Contractor.

Please refer to wiring diagram below for wiring details.

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Pre-start checklist and final inspection

Check your Stella Marine Air Conditioner

A. Check for any damage to the unit while handling. B. Check if the fan motor is rotating normally.

Check All plumbing and ducting

A. Check the system piping and valves are installed correctly with no leaks. B. Check the ducts are straight and secure and not crushed or have to many sharp bends. C. Check condensate drains are connected to a drain point. D. Check all sea water valves are open and system has sea water flow

Check the Electrical Connections

A. Check the power source is exactly same as the rating label and operation manual. B. Check the electricity and control circuit are correctly connected, well grounded, all the

terminals are fastened

C. All Electrical connections must be made by a qualified Electrician

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Controller/Display Panel

The buttons on the controller can switch the unit on and off, increase/decrease the temperature, set the mode, set the timer, and control the fan speed. etc.

On / Off

- Press and release to toggle between the On and Off Modes.

Mode Button

- Press to cycle through the modes of operation. Mode sequence selections are COOL, HEAT and

FAN.

FAN Button

- Press to select Automatic or Manual Fan mode, indicated by the AUTO Fan LED indicator being on

or off. In Manual Fan Mode, additional presses of the Fan button will adjust fan speed higher, then lower, then back to AUTO. In AUTO Fan, fan speed is controlled by the microprocessor to control room temperature.

Up Button

- Press and release to display the set point. Press and hold the UP button to increase the set point.

Set point increases one degree each time the button is pressed.

Down Button

- Press and release to display the set point. Press and hold the DOWN button to decrease the set

point. Set point decreases one degree each time the button is pressed.

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Wiring diagram

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Trouble Shooting

Marine air conditioner does not start.

Possible causes A/C unit circuit breaker is off Recommended actions Turn on the circuit breaker.

Possible causes Power switch on control panel is off. Recommended actions Turn on the power switch of control panel.

Possible causes Compressor protection is activated. Recommended actions Turn off the power and wait 3minutes, then restart.

Possible causes Wrong wiring at control box terminal. Recommended actions Connect the wiring correctly.

Possible causes Inadequate voltage. Recommended actions Check the power source voltage with voltmeter and A/C unit wiring.

Compressor does not work.

Possible causes A/C unit circuit breaker is off Recommended actions Turn on the circuit breaker.

Possible causes Compressor protection is activated. Recommended actions Turn off the power and wait 3minutes, then restart.

Compressor tried to start but failed.

Possible causes Inadequate voltage. Recommended actions Check the power source voltage with voltmeter.

Possible causes Malfunction of high pressure switch. Recommended actions Consult your local distributor/dealer or Stella Systems

No cooling or heating.

Possible causes Sea water temperature is too high for cooling or too low for heating. Recommended actions Reset set temperature lower or higher.

Possible causes Freezing of coil. Recommended actions Shut down A/C unit and check the sea water temperature.

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Possible causes Air entrainment to seawater pump Recommended actions Purge air completely from the system.

Possible causes Loss of refrigerant. Recommended actions Check the refrigerant leakage. Consult your local distributor/dealer or Stella Systems.

Low airflow.

Possible causes Sea water temperature is too high for cooling or too low for heating. Recommended actions Reset set temperature lower or higher.

Possible causes Freezing of a coil. Recommended actions Shut down A/C unit and check the sea water temperature.

No cooling or heating.

Possible causes Temperature reaches the set point. Recommended actions Reset the set temperature lower or higher.

Possible causes Sea water flow is obstructed Recommended actions Check if the seawater strainer and scoop type thru-hull and clean them if necessary. Check if seawater is discharged smoothly.

Possible causes Air entrainment to seawater pump Recommended actions Purge the air completely from the pump.

Possible causes Loss refrigerant. Recommended actions Check refrigerant leakage and Contact to dealer or Stella Systems.

Probable causes Control panel is not lit. Recommended actions Reset the set temperature lower or higher.

Radiator is iced.

Probable causes Airflow is obstructed. Recommended actions Check the air flow and remove obstructions at the front of return air grill. Check flexible duct is not kinked or it bends sharply.

Probable causes Coil freezing. Recommended actions Shut down A/C unit and check the sea water temperature.

Probable causes High humidity. Recommended actions Close hatches and doors to lower humidity.

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Error Codes

Display error code 01

Return Air temperature sensor error Description - Compressor stops. Cause - Failure of room temperature sensor

Check

• Check for operation panel and RJ45 cable.

• Replace them as necessary.

Note - Automatic recovery

Display error code 07

Fault Low pressure gas error Description Compressor stops.

Cause

• Usually occurs in heating mode

• Too much sea water flow

• Seawater temp is very cold.

• System has lost Gas

Check

• Check for seawater flow and restrict if necessary

• Check correct operation of fan

• contact you nearest service agent.

Note

• Automatic recovery during unit operation.

• Repower circuit breaker when the unit is stopped.

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Display error code 08

Fault High pressure gas error Description Compressor stops.

Cause

• Loss of seawater or clogged seawater strainer.

• Seawater pump is broken.

• Air does not circulate through the unit.

• Clogged inlet grille.

• FAN does not rotate normally.

Check

• Check for seawater outlet and clean the seawater passage and seawater strainer as necessary.

• Bleed the air from seawater pump if the pump absorbed the air.

• Clean inlet grille and filter if air volume is not enough.

• Check for duct piping.

Note

• Automatic recovery during unit operation.

• Repower circuit breaker when the unit is stopped.

Display error code 09

Fault Radiator freezing error Description Compressor stops.

Cause

• Air does not circulate through the unit.

• Clogged inlet grille.

• FAN does not rotate normally.

Check

• Clean inlet grille and filter if air volume is not enough.

• Check for duct piping.

• Change direction of the supply grille if air gets colder.

Note - Automatic recovery

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Display error code 12

Fault Compressor overcurrent error Description Compressor stops due to overcurrent.

Cause

• Loss of seawater or clogged seawater strainer.

• Seawater pump is broken.

• Voltage drop.

• Compressor trouble.

Check

• Check for seawater outlet and clean the seawater passage and seawater strainer as necessary.

• Bleed the air from seawater pump if the pump absorbed the air.

• Check if power supply voltage is normal.

• Consult an authorized distributor or dealer if compressor of fan has a problem.

Note - Repower circuit breaker.

Display error code 15

Fault Communication error Description Unit stops due to communication error (between circuit breaker and operation panel).

Cause

Operation panel, RJ45 cable or circuit board is broken.

Check

Check for the operation panel, RJ45 cable and circuit board.

Note - Automatic recovery

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Warranty

Stella Limited Warranty

Stella Air Conditioners are warranted to the original purchaser under normal use and if installed,

operated and maintained in accordance with applicable user manual to be free of manufacturer’s

defects and to perform according to the stated specification for a period of twelve (12) months from the date of shipment, subject to the following.

Any replacement product or part will be warranted only for the remainder of the original warranty period or thirty (30) days, whichever is longer.

The warranty shall be void if: defects are not reported during the warranty period, the Air Conditioner is subject to accident, damage, incorrect installation, mishandling, abuse, misuse, negligence or accident by any other party, problems are caused by modification or alteration, chemical exposure or acts of nature, wear on replaceable components under normal conditions.

The warranty does not cover components where the serial number has been removed or defaced.

In the event of a defective component or failure during the term of warranty, Stella will inspect the defective part and repair or replace, with all shipping charges being the responsibility of the purchaser to and from their location to our office on Gold Coast, Australia.

As a condition of the warranty, the purchaser is responsible for carrying out the recommended

maintenance as stated and or the component manufacturer’s specification and operating the system

within operational parameters outlined in this manual.

Stella makes no expressed or implied warranty other than that specifically set forth in this warranty statement. Stella disclaims any warranty of merchantability or of fitness for a particular purpose. Stella’s liability under the terms of this warranty shall not exceed the purchase price of the component which are claimed to be defective. Stella shall not be liable for any consequential or incidental damages whatsoever, including but not limited to injuries or damages to person or property, loss of business profits, business interruption, loss of use, cost of removing/installing components, or the claims of third parties.

No agent, employee, dealer, or other person has any authority to make any warranties or representations concerning Stella or the product. Stella is not responsible for such claims of warranty or representation.

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