Steelmaster TAP 50 Operator's Manual

®

TAP 50

DRILLING MACHINE

OPERATOR’S MANUAL

BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS

ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .

Serial #............................................ Date of Purchase............................

STEELMASTER TAP 50 DRILLING MACHINE

IMPORTED & DISTRIBUTED BY

18 BUSINESS ST
YATALA QLD 4207 AUSTRALIA

07 3287 1114

T

07 3287 1115

F

[e-mail]

E

www.industrialtool.com.au

W

INDUSTRIAL TOOL & MACHINERY SALES

WARRANTY TERMS

In addition to any warranties or conditions implied by applicable Statute or Regulations, Industrial
Tool & Machinery Sales warrants all of it’s products against defective workmanship and faulty
materials for a period of twelve (12) months from the date of purchase, unless otherwise stated.
At our option we will repair or replace, free of charge, any item on the condition that:

• The complete machine or tool is returned, freight prepaid to ITM or one of it’s authorised
service agents as directed by ITM, and is found to have a material or constructional defect.

• The machine or tool has not been subject to misuse, neglect or damage by accident.

• The fault is not a result of normal “wear and tear”.

• Written permission has been received from ITM prior to commencement of repair.

• Repairs, tampering or modification carried out by unauthorised personnel will void all warranty.

• Consumable items such as cutting tools, pilot pins, saw blades, grinding wheels etc. are NOT
covered by warranty.

Our goods come with guarantees which cannot be excluded under the Australian Consumer
Law. You are entitled to replacement or refund for a major failure and to compensation for other
reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or
replaced if the goods fail to be of acceptable quality and the failure does not amount to a major
failure.

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STEELMASTER TAP 50 DRILLING MACHINE

TABLE OF CONTENTS

1. Safety Instructions - 4 -

1.1. Read And Save All Instructions For Future Reference - 4 -

1.2. Safety Requirements - 4 -

1.3 Special Safety Requirements - 6 -

1.4 Specifications - 7 -

1.5 Package Contents - 7 -

2. Operation - 8 -

2.1. Stopping and Starting the Machine - 9 -

2.2. Variable Speed Control - 9 -

2.3. Use Of Cutting Fluid - 10 -

2.4. 1-1/4” Weldon Shank - 10 -

2.5. Adjustment Of The Slide - 11 -

2.6. Tips For Keeping Your Machine In Correct Working Order - 11 -

3. Solutions For Drilling Problems - 14 -

4. Trouble Shooting - 15 -

5. Parts Breakdown - 16 -

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SAFETY INSTRUCTIONS

READ OPERATOR’S MANUAL BEFORE YOU
START TO WORK WITH THE MACHINE.

1. Safety Instructions

The TAP50 Magnetic Base Drilling Machine should be used only to applications stated in the
manual. Using in other applications may lead to personal injury and machine damage.

1.1. Read And Save All Instructions For Future Reference

When using electric tools, basic safety precautions should always be followed to reduce risk of
fire, electric shock and personal injury.

1.2. Safety Requirements

1. Keep Work Area Clean

2. Consider Work Area Environment

Do not expose power tools to rain.
Do not use power tools in damp or wet locations.
Keep work areas well lit.
Do not use tool in presence of flammable liquids or gases.

3. Guard against Electric Shock

Prevent body contact with grounded surfaces. For example: pipes, radiators, ranges,
refrigerator enclosures.

4. Keep Children Away

Do not let visitors contact tool or extension cord.

5. Store Idle Tools

When not in use, tools should be stored in dry and high or locked-up place, out of reach of
children.

6. Do Not Force Tool

It will do the job better and safer at the rate for which it was intended.

7. Use Right Tool

Do not force small tool or attachment to do the job of a heavy-duty tool.
Do not use tool for purpose not intended - for example; do not use a circular saw for
cutting tree limbs or logs.

8. Dress Properly

Do not wear loose clothing or jewellery; they can be caught in moving parts.
Rubber gloves and non-skid footwear are recommended when working outdoors.
Wear protective hair covering to contain long hair.

9. Use Safety Glasses

Also use face or dust mask if cutting operation is dusty.

10. Do Not Abuse Electrical Cord

Never carry tool by cord or yank it to disconnect from receptacle.
Keep cord from heat, oil and sharp edges.

11. Secure Work

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SAFETY INSTRUCTIONS

Use clamps or a vice to hold work. It is safer than using your hand and it frees both hands
to operate tool.

12. Do Not Overreach
Keep proper footing and balance at all times.

13. Maintain Tools with Care
Keep tools sharp and clean for better and safer performance.
Follow instructions for lubricating and changing accessories.
Inspect tool cords periodically and if damaged, have repaired by authorized service facility.
Inspect extension cords periodically and replace if damaged.
Keep handles dry, clean and free from oil and grease.

14. Disconnect Tools
Unplug when not in use, before servicing and when changing accessories, such as blades,
bits and cutters.

15. Remove Adjusting Keys and Wrenches
Form habit of checking to see that keys and adjusting wrenches are removed from tool
before turning it on.

16. Avoid Unintentional Starting
Do not carry plugged-in tool with fingers on switches.
Be sure switches are off when plugging in.

17. Outdoor Use Extension Cords
When tool is used outdoors, use only extension cords intended for use outdoors and so
marked.

18. Stay Alert (Do not use when taking medications that may cause drowsiness.)
Watch what you are doing. Use common sense. Do not operate tool when you are tired.

19. Check Damaged Parts
Before further use of the tool, a guard or other part that is damaged should be carefully
checked to determine that it operates properly and perform its intended function. Check
for alignment of moving parts, binding of moving parts, breakage of parts, mounting and
any other conditions that may effect its operation. A guard or other part that is damaged
should be properly repaired or replaced by an authorized service centre. Do not use this
tool if switches do not turn it on and off. Have defective switches replaced by authorized
service centre.

WARNING! SAFETY RULES MUST BE CLOSELY OBSERVED.

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SAFETY INSTRUCTIONS

1.3. Special Safety Requirements

1. Read and follow operator’s manual thoroughly. If you cannot locate your operator’s
manual contact ITM (www.industrialtool.com.au) for an additional FREE copy.

2. DO NOT touch rotating cutter or parts.

3. Always stop machine completely and unplug from power source before changing cutters,
cleaning clips, refilling lubrication or performing adjustments.

4. Never wear loose clothing or gloves when working near cutting area or machine arbor.

5. Always wear eye protection. Any tool can shatter.

6. Always use safety chain or strap provided with machine.

7. Always use proper tooling, keep cutters securely fastened.

8. DO NOT use dull or broken cutters.

9. Beware of ejected slugs at end of cut, they become HOT during the cut.

10. Magnet will not hold properly on thin materials under 3/8” (9.5mm), rough or dirty surfaces.

11. Keep all safety features functioning and working properly.

12. Keep bottom of magnet burr free and clear of chips and debris.

13. To reduce the risk of electrical shock, DO NOT remove or alter electrical panels or use
machine in damp areas.

14. Use only authorized service centres for repairs.

TAP50 drilling machine must be connected to “protected power source” which is properly
grounded.

Improperly connecting the grounding wire can result in the risk of electrical shock. Check with
a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do
not modify the plug provided with the tool. Never remove the grounding prong from the plug.
Do not use tool if the cord or plug is damaged, have it repaired before using. If the plug will
not fit the outlet, have a proper outlet installed by a qualified electrician. The TAP50 must
be plugged into an appropriate outlet, properly installed and grounded in accordance with all
codes and ordinances. If in doubt of proper grounding, call a qualified electrician.

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