Steelex ST1008 User Manual

MODEL ST1008
MINI WOOD LATHE
For Models Manufactured Since 06/16
#18045DN
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © MARCH, 2016 BY WOODSTOCK INTERNATIONAL, INC. REVISED MARCH, 2017 (HE)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
V2.03.17
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to lter out microscopic particles.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this docu­ment, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in re or serious personal injury—including amputation, electrocu­tion, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspec­tion and maintenance, manual availability and comprehension, applica­tion of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modications or misuse.
Table of Contents
INTRODUCTION .................................................... 2
Contact Info .................................................................... 2
Manual Accuracy .......................................................... 2
Identification .................................................................. 5
Controls & Features...................................................... 6
SAFETY .................................................................. 7
Safety Instructions for Machinery .......................... 7
Additional Safety for Wood Lathes ........................ 9
ELECTRICAL ......................................................... 10
Circuit Requirements ................................................10
Grounding Requirements .......................................11
Extension Cords ..........................................................11
SETUP .................................................................. 12
Unpacking .....................................................................12
Inventory .......................................................................12
Cleanup .......................................................................... 13
Site Considerations ....................................................13
Assembly .......................................................................14
Test Run ..........................................................................15
OPERATIONS ....................................................... 16
Overview .......................................................................16
Stock Inspection & Requirements ........................ 17
Adjusting Tailstock ..................................................... 19
Adjusting Tool Rest .................................................... 19
Installing/Removing Spur Center ......................... 20
Installing/Removing Live Center ..........................21
Installing/Removing Faceplate ..............................21
Selecting Turning Tools ............................................ 22
Spindle Turning ...........................................................23
Faceplate Turning .......................................................24
Sanding/Finishing ......................................................25
ACCESSORIES ...................................................... 26
Lathe Accessories .......................................................26
MAINTENANCE .................................................... 27
General ........................................................................... 27
Cleaning ......................................................................... 27
Unpainted Cast Iron ..................................................27
Changing Belt .............................................................. 27
Lubrication .................................................................... 27
SERVICE ............................................................... 28
Troubleshooting .........................................................28
Wiring Diagram ...........................................................30
PARTS ................................................................... 31
Main .................................................................................31
Main Parts List .............................................................32
Labels & Cosmetics .................................................... 33
WARRANTY .......................................................... 34
Warranty Registration ...............................................35
MODEL XXXX
MACHINE NAME
Motor:
Specification:
Specification:
Specification:
Specification:
Weight:
Specifications
To reduce risk of serious personal injury when using this machine:
1. Read & understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended while it is running.
9. Do not use if cord/plug becomes damaged—promptly repair and protect cord from future damage.
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Prevent unauthorized use by children or untrained users.
Date
Serial Number
Manufactured for Woodstock in Taiwan
WARNING!

INTRODUCTION

Contact Info Manual Accuracy

We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us.
IMPORTANT: Before contacting, please get the original purchase receipt, serial number, and manufacture date of your machine. This informa­tion is required for all Technical Support calls and it will help us help you faster.
Woodstock International Technical Support
Phone: (360) 734-3482
Email: techsupport@woodstockint.com
We want your feedback on this manual. What did
you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
We are proud to provide a high-quality owner’s man­ual with your new machine!
We made every effort to be exact with the instruc­tions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but our policy of continuous improvement also means that sometimes the machine you receive will be
slightly different than what is shown in the man­ual.
If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure, check our website for an updated version. We post current manuals and manual updates for free on our website at
www.woodstockint.com.
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the Manufacture Date and Serial Number from the machine ID label (see below). Also, if available, have a copy of your original purchase receipt on hand. This information is required for all Tech Support calls.
-2-
Manufacture
Date
Serial Number
ST1008 Mini Wood Lathe
© Woodstock International, Inc. • Phone: (800) 840-8420 • Web: www.woodstockint.com
MACHINE
SPECIFICATIONS
MODEL ST1008
10" X 15" BENCHTOP WOOD LATHE
Product Dimensions:
Weight ........................................................................................................................................................................................................................92 lbs.
Length x Width x Height ............................................................................................................................................................... 34 x 8-3/4 x 15 in.
Footprint (Length x Width) .....................................................................................................................................................................33 x 8-3/4 in.
Shipping Dimensions
Type .............................................................................................................................................................................................................Cardboard Box
Content ..................................................................................................................................................................................................................Machine
Weight .........................................................................................................................................................................................................................98 lbs.
Length x Width x Height ......................................................................................................................................................................38 x 12 x 16 in.
Electrical:
Power Requirement.................................................................................................................. ....................................... 120V, Single-Phase, 60 Hz
Prewired Voltage........................................................................................................................................................................................................ 120V
Full-Load Current Rating .............................................................................................................................................................................................. 6A
Minimum Circuit Size ..................................................................................................................................................................................................15A
Connection Type ...........................................................................................................................................................................................Cord & Plug
Power Cord Included ...................................................................................................................................................................................................Yes
Power Cord Length ...................................................................................................................................................................................................... 6 ft.
Power Cord Gauge ...............................................................................................................................................................................................18 AWG
Plug Included ..................................................................................................................................................................................................................Yes
Included Plug Type .....................................................................................................................................................................................................5-15
Switch Type ............................................................................................................................................. Paddle Safety Switch w/Removable Key
Motor:
Type.................................................................................................................. .......................................................... TEFC Capacitor-Start Induction
Horsepower .............................................................................................................................................................................................................. 1/2 HP
Phase ...............................................................................................................................................................................................................Single-Phase
Amps ................................................................................................................................................................................................................................... 6A
Speed ................................................................................................................................................................................................................... 1725 RPM
Power Transfer ................................................................................................................................................................................................... Belt Drive
Bearings ...........................................................................................................................................................Shielded & Permanently Lubricated
Main Specications:
Operation
Swing Over Bed ............................................................................................................................................................................................10 in.
Distance Between Centers .......................................................................................................................................................................15 in.
Max. Distance Tool Rest to Spindle Center ................................................................................................................................... 3-3/4 in.
Number of Spindle Speeds ..............................................................................................................................................................................6
Spindle Speed Range ...........................................................................................................................................................480 – 4023 RPM
Floor to Center Height .................................................................................................................................................................... 13-5/32 in.
ST1008 Mini Wood Lathe
-3-
Spindle Information
Spindle Taper ................................................................................................................................................................................................ MT#2
Spindle Thread Size ............................................................................................................................................................................. 1" x 8 TPI
Spindle Thread Direction ............................................................................................................................................................. Right-Hand
Spindle Bore ...........................................................................................................................................................................................2-3/64 in.
Type of Included Spindle Center ............................................................................................................................................................. Spur
Tailstock Information
Tailstock Taper .............................................................................................................................................................................................. MT#2
Typer of Included Tailstock Center .......................................................................................................................................................... Live
Construction
Bed .........................................................................................................................................................................Precision-Ground Cast Iron
Frame ..........................................................................................................................................................................................Cast Iron & Steel
Headstock .................................................................................................................................................................................Cast Iron & Steel
Tailstock .....................................................................................................................................................................................Cast Iron & Steel
Paint Type/Finish ......................................................................................................................................................................................Enamel
Other Related Information
Bed Width ...............................................................................................................................................................................................8-3/16 in.
Faceplate Size .................................................................................................................................................................................................. 3 in.
Other Information
Country of Origin ........................................................................................................................................................................................China
Warranty .......................................................................................................................................................................................................2 Years
Approximate Assembly & Setup Time......................................................................................................................................15 Minutes
Serial Number Location .......................................................................................................................................................................ID Label
ISO 9001 Factory ...............................................................................................................................................................................................No
Certified by a Nationally Recognized Testing Laboratory (NRTL) ..................................................................................................Yes
-4-
ST1008 Mini Wood Lathe

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
L
K
C
B
A
U
D
T
E
G
F
S
H
R
J
I
M
N
O
P
Q
Figure 1. ST1008 identification.
A. Belt Tension Lock Knob B. Belt Cover Lock Handle C. Spindle Cover D. Headstock E. Faceplate F. Tool Rest Lock Handle G. Tool Rest Base H. Tool Rest I. Tool Rest Release Lever J. Tailstock Lock Lever K. Live Center
L. Quill M. Quill Lock Handle N. Quill Handwheel O. Tailstock P. ON/OFF Switch Q. Safety Key R. Lathe Bed S. Motor T. Belt Tension Lever U. Foot
For Your Own Safety Read Instruction Manual Before Operating Lathe
a) Wear eye protection. b) Do not wear gloves, necktie, or loose clothing. c) Tighten all locks before operating. d) Rotate workpiece by hand before applying power. e) Rough out workpiece before installing on faceplate. f) Do not mount split workpiece or one containing knot. g) Use lowest speed when starting new workpiece.
ST1008 Mini Wood Lathe
-5-

Controls & Features

Use descriptions and following figures to become familiar with basic controls of your lathe.
Belt Cover Lock Handle: Removes the belt cover when loosened.
Belt Tension Lock Knob: Locks or unlocks belt ten­sion lever.
Belt Tension Lever: Adjusts belt tension.
Spindle Cover: Protective cover over belt and spin-
dle pulley. Remove to change belt position on pulleys for adjusting spindle speed.
Tool Rest: Provides a stable resting position for turn­ing tools.
Tool Rest Lock Handle: Locks tool rest in position relative to tool rest base.
Tool Rest Release Lever: Lock and unlocks tool rest base and allows it to be repositioned along lathe bed.
Tool Rest
Tool Rest
Lock Handle
Tool Rest
Release Lever
Belt Cover
Lock Handle
Belt Tension
Lock Knob
Belt Tension
Lever
Figure 2. Belt tension controls.
Spindle
Cover
Tool Rest
Base (Banjo)
Figure 3. Tool rest controls.
Tailstock Lock Lever: Unlocks tailstock to allow
quick position adjustments along lathe bed.
Tailstock Quill: Holds centers or tooling. Can be moved toward and away from spindle.
Quill Handwheel: Moves tailstock quill in and out to allow clamping or releasing of workpiece held between spindle center and tailstock center.
Quill Lock Handle: Locks quill in place to prevent loosening during operation of lathe.
ON/OFF Switch: Turns power ON/OFF to lathe motor, which rotates spindle.
Tailstock
Lock Lever
Quill
-6-
Quill
Handwheel
Quill Lock
Handle
ON/OFF Switch
Figure 4. Tailstock controls.
ST1008 Mini Wood Lathe

SAFETY

For Your Own Safety, Read Instruction Manual
Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about proper
NOTICE
operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this own-
er’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machin­ery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alert­ness is required for safe operation of machinery. Never operate under the influence of drugs or alco­hol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live elec­trical components or improperly grounded machin­ery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. machine from power supply BEFORE making adjust­ments, changing tooling, or servicing machine. This pr
events an injury risk from unintended startup or
contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safe­ty glasses or a face shield when operating or observ­ing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always disconnect
ST1008 Mini Wood Lathe
-7-
WEARING PROPER APPAREL. Do not wear cloth­ing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long­term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hearing pro­tection when operating or observing loud machin­ery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machin­ery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce acci­dental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recom­mended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any con­dition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may dam­age the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemi­cals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended oper­ation, stop using the machine! Contact our Technical Support at (570) 546-9663.
-8-
ST1008 Mini Wood Lathe

Additional Safety for Wood Lathes

MAIN INJURY HAZARDS: Death or crushing injury from getting entangled in rotating spindle or workpiece; death, blindness, or broken bones from being struck by a workpiece that breaks apart or comes loose during rotation, turning tool kickback, or flying wood chips. To minimize your risk of these hazards, always heed the following warning information:
INTEGRITY OF STOCK. Verify each workpiece is free
of knots, splits, nails, or foreign material to ensure it can safely rotate on spindle without breaking apart or causing tool kickback.
WORKPIECE PREPARATION. Before mounting, cut off waste portions with a bandsaw or other tool to ensure workpiece has no large edges to catch turning tool, and it will rotate without dangerous wobbling.
SECURING LOCKS. Verify tool rest, headstock, and tailstock are secure before turning lathe ON.
SECURE WORKPIECE. An improperly secured workpiece can fly off spindle with deadly force. Use proven setup techniques and always verify workpiece is well-secured before starting lathe. Only use high-quality fasteners with non-tapered heads for faceplate attachment.
TOOL SUPPORT. An improperly supported tool may be grabbed or ejected. Adjust tool rest approx­imately workpiece center line to provide proper support for turning tool. Firmly hold turning tool with both hands against tool rest.
TOOL KICKBACK. Occurs when turning tool is eject­ed from workpiece with great force, striking operator or bystanders. Commonly caused by tool usage, or improper machine setup or tool rest adjustment.
ADJUSTMENT TOOLS. Remove all chuck keys, wrenches, and adjustment tools before turning lathe ON. A tool left on the lathe can become a deadly projectile when spindle is started.
SAFE CLEARANCES. Before starting spindle, verify workpiece has adequate clearance by hand-rotating it through its entire range of motion.
1
4" away from workpiece and 1⁄8" above
EYE/FACE PROTECTION. Always wear a face shield and safety glasses when operating lathe.
PROPER APPAREL. Do not wear gloves, necktie or loose clothing. Keep long hair away from rotating spindle.
SPEED RATES. Select correct spindle speed for workpiece size, type, shape, and condition. Use low speeds when roughing or when turning large, long, or non-concentric workpieces. Allow spindle to reach full speed before turning.
NEW SETUPS. Test each new setup by starting spin­dle rotation at the lowest speed and standing to the side of the lathe until workpiece reaches full speed and you can verify safe rotation.
ROUGHING. Use correct tool. Take light cuts, use low speeds, and firmly support tool with both hands.
SHARP TOOLS. Only use sharp turning tools— they cut with less resistance than dull tools. Dull turning tools can catch or grab and pull your hands into the rotating workpiece.
STOPPING SPINDLE. Always allow spindle to com­pletely stop on its own. Never put hands or another object on spinning workpiece.
ADJUSTMENT/MAINTENANCE. Make sure wood lathe is turned OFF, disconnected from power, and all moving parts are completely stopped before doing adjustments or maintenance.
MEASURING WORKPIECE. Only measure workpiece after it has stopped. Trying to measure a spinning workpiece increases entanglement risk.
SANDING/POLISHING. To reduce entangle­ment risk, remove tool rest before sanding. Never completely wrap sandpaper around workpiece.
ST1008 Mini Wood Lathe
-9-

ELECTRICAL

Circuit Requirements

Serious personal injury could occur if you con­nect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so.
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, an electri­cian or qualified service personnel MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equip­ment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connect­ed to a circuit protected by fuses, use a time delay fuse marked D.)
Full-Load Current Rating
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amper­age drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
Full-Load Current Rating at 120V .............. 6 Amps
Circuit Requirements
This machine is prewired to operate on a power sup­ply circuit that has a verified ground and meets the following requirements:
Circuit Type ................ 120V, 60 Hz, Single-Phase,
Circuit Size .................................................15 Amps
Plug/Receptacle ....................................NEMA 5-15
The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.
-10-
Incorrectly wiring or grounding this machine can cause electrocution, fire, or machine damage. To reduce this risk, only an electrician or qualified service person­nel should do any required electrical work on this machine.
ST1008 Mini Wood Lathe
Grounding
Neutral Hot
Requirements
This machine MUST be grounded. In the event of cer­tain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.
Improper connection of the equipment-grounding wire will increase the risk of electric shock. The wire with green insulation (with/without yellow stripes) is the equipment-grounding wire. If repair or replace­ment of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
For 120V Connection
This machine is equipped with a power cord that has an equipment-grounding wire and NEMA 5-15 grounding plug. The plug must only be inserted into a matching receptacle (see Figure 5) that is properly installed and grounded in accordance with local codes and ordinances.
No adapter should be used with the required plug. If the plug does not fit the available receptacle or the machine must be reconnected for use on a different type of circuit, the reconnection must be made by an electrician or qualified service personnel and comply with all local codes and ordinances.

Extension Cords

We do not recommend using an extension cord with this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with lon­ger extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:
Minimum Gauge Size at 120V .................. 14 AWG
Maximum Length (Shorter is Better) ............50 ft.
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Figure 5. NEMA 5-15 plug & receptacle.
ST1008 Mini Wood Lathe
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.
-11-

SETUP

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
UNPLUG-power cord before you do any assembly or adjustment tasks! Otherwise, serious personal injury to you or others may occur!.

Inventory

The following is a description of the main components shipped with the STEELEX™ Model ST1008. Lay the components out to inventory them.
Note: Some parts and hardware may already be installed on the machine. Check the machine when you use this inventory list.
Box Inventory (Figure 6) Qty
A. Mini Wood Lathe (Not Shown) .............................. 1
B. Safety Glasses ............................................................... 1
C. Live Center .................................................................... 1
D. Spur Center ................................................................... 1
E. Faceplate 3" ................................................................... 1
F. Tool Rest ......................................................................... 1
G. Knock Out Bar .............................................................. 1
H. Tool Rest Lock Handles ............................................. 2

Unpacking

The Model ST1008 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please
immediately call Customer Service at (360) 734-3482 for advice.
Save the containers and all packing materials for pos­sible inspection by the carrier or its agent. Otherwise,
filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, you should inventory the contents.
SUFFOCATION HAZARD! Immediately discard all plas­tic bags and packing materi­als to eliminate choking/suf­focation hazards for children and animals.
C
D
B
H
Figure 6. Box inventory.
E
F
G
-12-
ST1008 Mini Wood Lathe

Site ConsiderationsCleanup

The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent clean­er or citrus-based degreaser.
To clean thoroughly, some parts may need to be removed. For optimum performance from your
machine, make sure you clean all moving parts or sliding contact surfaces that are coated.
Avoid chlorine-based solvents as they may dam­age painted surfaces should they come in contact. Always follow the manufacturer’s instructions when using any type of cleaning product.
Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery. DO NOT use gasoline or petro­leum products to clean the machinery.
Workbench Load
The Model ST1008 weighs 89 lbs. and has a base footprint of 33" W x 8
3
4" D.
Working Clearances
Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables, or other machinery when establishing a location for your lathe.
120V
6A
15"
35½"
Figure 7. Minimum working clearances.
Lighting
Lighting should be bright enough to eliminate shad­ow and prevent eye strain.
Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Lack of ventilation while using these solvents could cause serious personal health risks or fire. Take precautions from this haz­ard by only using cleaning solvents in a well ventilat­ed area.
The model ST1008 is a heavy machine. DO NOT over-exert yourself while unpacking or moving your machine—get assistance.
Electrical
Electrical circuits must be dedicated or large enough to handle amperage requirements. Outlets must be located near each machine, so power or extension cords are clear of high-traffic areas. Follow local elec­trical codes for proper installation of new lighting, outlets, or circuits.
MAKE your shop “child safe.” Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. NEVER allow untrained visitors in your shop when assembling, adjusting or operating equipment.
ST1008 Mini Wood Lathe
-13-
Bench Mounting
Machine Base
Workbench
Lag Screw
Flat Washer

Assembly

Number of Mounting Holes ................................. 4
Dia. of Mounting Hardware Needed ...............
The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage. The rubber feet on this machine must be removed before bench mounting.
The strongest mounting option is a "Through Mount" (see Figure 8) where holes are drilled all the way through the workbench—and hex bolts, washers, and hex nuts are used to secure the machine in place.
Hex Bolt
Flat Washer
Machine Base
5
16"
To assemble the lathe:
1. Turn the release lever on the tool rest base so it
does not interfere with assembly.
2. Thread the tool rest lock handles into the tool rest base (Figure 10) until the threaded ends of the handles are flush with the inside of the shaft.
Lock Handles
Release Lever
Tool Rest
Base
Figure 10. Tool rest lock handles installed.
Workbench
Flat Washer
Lock Washer
Hex Nut
Figure 8. "Through Mount" setup.
Another option is a "Direct Mount" (see Figure 9) where the machine is secured directly to the work­bench with lag screws and washers.
3. Insert the tool rest shaft into the base and turn the handles to lock it as shown in Figure 11.
Figure 11. Tool rest installed.
4. Install the optional bed extension, Model ST1009
(Page 26). Refer to the instruction sheet includ­ed with the bed extension.
-14-
Figure 9. "Direct Mount" setup.
ST1008 Mini Wood Lathe

Test Run

an improperly set up machine may result in malfunction or unexpected results that can
Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information.
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The Troubleshooting table in the SERVICE section of this manual can help.
4. Remove switch disabling key, as shown in Figure
12.
Figure 12. Removing switch key from paddle
switch.
DO NOT operate, or allow others to operate, machine until the information is understood.
DO NOT start machine until all preceding setup instructions have been performed. Operating
lead to serious injury, death, or machine/prop­erty damage.
To test run the machine:
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Turn machine ON, verify motor operation, and
then turn machine OFF.
5. Try to start machine with paddle switch. The machine should not start.
— If the machine does not start, the switch dis-
abling feature is working as designed.
— If the machine does start, immediately stop
the machine. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.
The motor should run smoothly and without
unusual problems or noises.
ST1008 Mini Wood Lathe
-15-

OPERATIONS

Overview

Eye injuries or respiratory problems can occur while operating this tool. Wear personal pro­tective equipment to reduce your risk from these hazards.
Loose hair/clothing could get caught in machinery and cause serious person­al injury. Keep clothing and long hair away from moving machinery.
DO NOT investigate prob­lems or adjust the lathe while it is running. Wait until the machine is turned OFF, unplugged and all working parts have come to a complete stop before proceeding!
NOTICE
If you have never used this type of machine or equipment before, WE STRONGLY RECOM MEND that you read books, trade magazines, or get formal training before beginning any projects.
The Model ST1008 will perform many types of opera­tions that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.
The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine!
If you are an inexperienced operator, we strongly recommend that you read books, trade articles, or seek training from an experienced jointer operator before performing any unfamiliar operations. Above
all, your safety should come first!
To complete typical operation, operator does the following:
1. Examines workpiece to make sure it is suitable
for turning. No extreme bows, knots, or cracks should exist.
2. Prepares and trims workpiece to make it roughly concentric.
3. Installs workpiece between centers, or attaches it to faceplate or chuck.
1
4. Adjusts tool rest to line, and sets minimum clearance between the workpiece and lip of tool rest to
5. Rotates workpiece by hand to verify that the spindle and workpiece rotate freely throughout the range of motion.
6. Positions dust collection hood near work piece to collect wood chips secure in place.
8" above workpiece center-
1
4".
-16-
7. Ties back loose hair and clothing, and puts on face shield and respirator. Takes all other required safety precautions.
ST1008 Mini Wood Lathe
Disabling Switch
The switch can be disabled by removing the key, as shown below. Disabling the switch in this manner can prevent unauthorized operation of the machine, which is important if it is not kept inside an access­restricted building or in a location where children may be present.
IMPORTANT: Disabling the switch only restricts its function. It is not a substitute for disconnecting machine from power when adjusting or servicing.
. This risk increases
To help prevent
Stock Inspection &
Requirements
Some workpieces are not safe to turn or may require modification before they are safe to turn. Before
turning a workpiece, inspect all workpieces for the following:
Workpiece Typ e: This machine is intended for cut-
ting natural and man-made wood products, and some plastics. Never attempt to cut any metal, stone, or rubber workpiece; cutting these materials can lead to machine damage or severe injury.
Foreign Objects: Nails, staples, dirt, rocks and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator, cause tool grab, or break the turn­ing tool, which might then fly apart. Always visually inspect your workpiece for these items. If they can't be removed, DO NOT turn the workpiece.
Figure 13. Disabling switch by removing key.
Children or untrained people can be seriously injured by this machine with unsupervised operation. unsupervised operation, always disable switch before leaving machine unattended. Make sure to place key in a well-hidden or secure location!
Large/Loose Knots: Loose knots can become dis-
lodged during the turning operation. Large knots can cause a workpiece to completely break in half during turning and cause machine damage and personal injury. Choose workpieces that do not have large/ loose knots.
Excessive Warping or Twists: Workpieces with excessive bowing or twisting are unstable and unbal­anced. Never turn these workpieces at high speed, or instability will be magnified and the workpiece can be ejected from the lathe causing impact injures. Only turn concentric workpieces!
ST1008 Mini Wood Lathe
-17-
BELT
60 Hz
A 480
1270
1960
2730
3327
4023
B
D
E
F
C
A
B
C
D
E
Motor Pulley
Spindle Pulley
F
Changing Spindle
Speeds
To change speeds, the belt in the headstock must be repositioned. A chart on the spindle cover shows the belt positions needed to make the lathe run at the desired speed.
To change speeds:
1. DISCONNECT MACHINE FROM POWER!
2. Loosen the lock handle, remove the spindle
cover, and open the access plate (Figure 14).
For Example: As indicated in the speed chart,
belt position B creates 1270 RPM (see Figure 15).
Figure 15. ST1008 Speed Chart.
Lock Handle
Access Plate
Spindle
Cover
Belt Tension
Lock Knob
Belt Tension Lever
Figure 14. Belt Access.
3. Loosen the belt tension lock knob, and move the belt tension lever up to reduce tension on the belt.
4. Locate the desired speed on the speed chart on the spindle cover, and move the belt to the desired grooves on the motor and spindle pul­leys.
5. Move the belt tension lever down, tighten the lock knob, and reinstall the access plate and spindle cover.
Note: When properly tensioned, the belt should
3
deflect about
8" when moderate pressure is
applied to the belt mid-way between upper and lower pulleys, as shown in Figure 16.
3
"
8
Deflection
Pulley
Pulley
Figure 16. Proper belt deflection.
-18-
ST1008 Mini Wood Lathe

Adjusting Tailstock

Adjusting Tool Rest

The tailstock is equipped with a cam-action clamping system to secure it to the lathe bed. When the lever is tightened, a locking plate lifts up and secures the tool rest to the bed.
To position the tailstock along the bed:
1. Loosen the release lever.
2. Slide the tailstock to the desired position along
the lathe bed (see Figure 17).
Release Lever
The tool rest is equipped with a cam-action clamping system to secure it to the lathe bed. When the lever is engaged, a locking plate lifts up and secures the tool rest base to the bed.
To adjust tool rest:
1. Loosen the release lever (see Figure 18).
Tool Rest Base
Lock Handle
Figure 18. Tool rest controls.
Lock Handle
Release Lever
Figure 17. Tailstock controls.
3. Re-tighten the release lever.
—If the release lever will not lock the tailstock
down onto the bed (either too loose or too tight), loosen or tighten the hex nut (located on the underside of the tailstock) in small increments as needed to achieve the proper clamping pressure.
2. Slide the tool rest base along the bed
3. Re-tighten the release lever to lock the tool rest
base in place.
— If the release lever will not lock the tool
rest base onto the bed (either too loose or too tight), then loosen or tighten the hex nut (located on the underside of the tool rest base) in small increments as needed to achieve the proper clamping pressure.
4. Loosen the lock handles (see Figure 18) and adjust the tool rest vertically or swivel it as need­ed.
5. Tighten the lock handles.
ST1008 Mini Wood Lathe
-19-
Installing/Removing
Removing Spur Center
Spur Center
The spur center installs into the headstock spindle with a taper fit.
Installing Spur Center
1. DISCONNECT LATHE FROM POWER!
2. Insert the tapered end of the center into the
spindle, and push it in quickly and firmly (see
Figure 19).
1. DISCONNECT LATHE FROM POWER!
2. Hold a clean rag under the spindle or wear a
glove to catch the center when you remove it.
3. Insert the knock-out bar through the outboard end of the spindle and tap the center, as shown in Figure 20. Catch the center as it falls out.
Figure 20. Removing spur center using knock out
bar.
Figure 19. Inserting spur center into spindle.
3. Check that the center is securely installed by
giving it a quick tug. (A properly installed center will not pull out by hand.)
-20 -
ST1008 Mini Wood Lathe
Installing/Removing
Installing/Removing
Live Center
The live center installs into the tailstock quill with a taper fit.
Installing Live Center
1. Loosen the quill lock handle (if locked) approxi-
mately half a turn counterclockwise.
2. Rotate the quill handwheel clockwise until the tailstock quill protrudes out of the tailstock housing about
3. Insert the live center, as shown in Figure 21, and push firmly.
Quill Lock Handle
3
/4''.
Quill
Faceplate
The faceplate can be installed only if the live or spur center has been removed from the headstock spin­dle. The knock-out bar is included with the lathe for installing and removing the faceplate.
Note: To mount a workpiece to your faceplate, refer to Page 24.
To install the faceplate:
1. DISCONNECT LATHE FROM POWER!
2. Remove the live or spur center (see Page 20-21).
3. Thread the faceplate onto the headstock spin-
dle.
4. Using the knock-out bar to secure spindle, hand tighten the faceplate, as shown in Figure 22.
Note: Reverse Steps 3-4 to remove the faceplate.
Quill Handwheel
Figure 21. Installing live center.
4. Tighten the lock handle.
Removing Live Center
1. Turn the quill handwheel counterclockwise until
the tailstock quill bottoms out, causing the cen­ter to be forced out of the quill.
The tailstock quill lock handle must always be locked down while the lathe is in use. The workpiece can be thrown from the lathe if this step is not observed. Also, the tailstock quill should not protrude from the tailstock housing more than 2'' or the quill will not be supported enough. Failure to follow these warnings may result in personal injury.
Figure 22. Tightening faceplate.
ST1008 Mini Wood Lathe
-21-
Selecting Turning
Tools
Lathe tools come in a variety of shapes and sizes and usually fall into five major categories.
Gouges—Mainly used for rough cutting, detail cut­ting, and cove profiles. The rough gouge is a hollow, double-ground tool with a round nose, and the detail gouge is a hollow, double-ground tool with either a round or pointed nose. Figure 23 shows an example of a gouge.
Scrapers—Mainly used where access for other tools is limited, such as hollowing operations. This is a flat, double-ground tool that comes in a variety of profiles (Round Nose, Spear Point, Square Nose, etc.) to match many different contours. Figure 25 shows an exam- ple of a round nose scraper.
Figure 25. Round nose scraper.
Parting Tools—Used for sizing and cutting off work.
This is a flat tool with a sharp pointed nose that may be single- or double-ground. Figure 26 shows an example of a parting tool.
Figure 23. Gouge.
Skew Chisel—A very versatile tool that can be used
for planing, squaring, V-cutting, beading, and part­ing off. The skew chisel is flat, double-ground with one side higher than the other (usually at an angle of 20-40˚). Figure 24 shows an example of a skew chisel.
Figure 24. Skew chisel.
Figure 26. Parting tool.
Specialty Tools—These are the unique, special func-
tion tools to aid in hollowing, bowl making, cutting profiles, etc.
-22-
ST1008 Mini Wood Lathe

Spindle Turning

Workpiece
Center Line
Distances
Tool Rest
1
/8"
1
/
4
"
Spindle turning (Figure 27) is the operation per­formed when a workpiece is mounted between cen­ters in the headstock and tailstock.
Figure 27. Typical spindle turning operation.
To set up a spindle turning operation:
1. Mark both ends of your workpiece by drawing
diagonal lines from corner to corner. The inter­section point of these lines will show you the center of your workpiece. See Figure 28 for details.
Workpiece
Pencil Lines
Marked Diagonally
Across Corners
5. Drive the spur center into the center of the workpiece with a wood mallet to embed it at
1
4", as shown in Figure 29.
least
1
/4"
Figure 29. Spur center properly embedded.
6. With the workpiece still attached, insert the spur
center into the headstock spindle.
7. With the live center installed in the tailstock, slide the tailstock toward the workpiece until the live center touches the workpiece center­point, then lock the tailstock in this position.
8. Use the quill handwheel to push the live center
1
into the workpiece at least a
4".
Do not press the workpiece too firmly with the tailstock or the bearings will bind and over­heat. Likewise, do not adjust too loosely or the workpiece will spin off the lathe. Use good judgment. Serious personal injury could result if care is not taken.
1
9. Position the tool rest approximately from the workpiece and approximately
4" away
1
8"
above the center line, as shown in Figure 30.
Workpiece
Center
Figure 28. Workpiece marked diagonally from
corner to corner to determine the center.
2. Using a wood mallet, tap the point of the spur center into the center of the workpiece, so that it leave a center mark, then remove the spur center.
1
3. Using a center mark.
4. Cut the corners off your workpiece if it is over 2" x 2" to make turning safer and easier.
8" drill bit, drill a 3⁄16" deep hole at the
ST1008 Mini Wood Lathe
Figure 30. Tool rest set 1/8" above the
1
center line and
/4" away from workpiece.
10. Test the setup by hand turning the workpiece to make sure there is enough clearance all the way around before starting.
-23-
Spindle Turning Tips:
When turning the lathe ON, stand to the side of the spinning direction until the lathe reaches full speed and you can verify that the lathe will not throw the workpiece.
Select the right speed for the size of workpiece you are turning. Use slower speeds for large workpieces (4" diameter and over); use the mid­dle range speeds for medium sized workpieces (2" to 4" diameter); and use faster speeds for small sized workpieces (under 2" in diameter).
Keep the turning tool on the tool rest the ENTIRE time that it is in contact with the workpiece.
Learn the correct techniques for each tool you will use. If you are unsure, read books or maga­zines about lathe techniques and seek training from experienced users.

Faceplate Turning

Faceplate turning (Figure 31) is when a workpiece is mounted to the 3" faceplate, which is mounted to the headstock spindle. This type of turning is usually done with open-faced workpieces like bowls.
Figure 31. Typical faceplate turning operation.
Turn the lathe OFF immediately if the workpiece vibrates excessively. Check to make sure the workpiece is centered and balanced. Remove the workpiece and trim excess waste off corners with a bandsaw or table saw to reduce vibration. Make sure workpiece is securely attached in the setup.
To mount your workpiece to the faceplate:
1. Find the center of your workpiece in the same
manner as when spindle turning.
2. Cut off the corners of the workpiece.
3. Center the faceplate on the workpiece and
attach it through the faceplate holes with wood screws.
4. Thread the faceplate onto the headstock spindle and tighten securely.
Note: If screws cannot be placed in the workpiece,
then a backing block can be glued to the workpiece and attached to the faceplate with screws.
-24-
ST1008 Mini Wood Lathe
NOTICE: Only use tap screws or wood screws
with non-tapered heads (Figure 32) to attach the faceplate to the workpiece. Do NOT use drywall screws or screws with tapered heads because these can split the faceplate, or the screws may snap off during operation.
GOOD BAD
Figure 32. Correct and incorrect screw types for
mounting faceplate to workpiece.
To mount your workpiece to a backing block:
1. Make the backing block (see Figure 33) from a
piece of scrap wood that is flat on both sides.

Sanding/Finishing

After turning, the workpiece can be sanded, as shown in Figure 34, and finished (in the same manner) before removing it from the lathe.
Figure 34. Typical sanding operation.
Whenever sanding or finishing, move the tool rest holder out of the way to increase personal safety and gain adequate working room.
Backing Block
Figure 33. Typical example of mounting faceplate
to a backing block that is glued to workpiece.
2. Locate and mark the center of both the workpiece and the backing block.
1
3. Drill a block.
4. Glue the center of the backing block to the cen- ter of the workpiece (look through the drilled hole to line up centers), clamp the backing block to the workpiece, and wait for the glue to cure according to the manufacturer’s recommenda­tion.
4" hole in the center of the backing
Sandpaper
Workpiece
ENTANGLEMENT HAZARD!
Wrapping the sandpa­per completely around the workpiece can pull your hands into the moving workpiece and may cause injury. Never wrap sandpaper completely around the workpiece!
ST1008 Mini Wood Lathe
-25-

ACCESSORIES

Lathe Accessories

The following lathe accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-545-8420 or at
sales@woodstockint.com.
The D3640 SHOP FOX® Tool Table is great for bench-top tools such as chop saws, drill presses, scroll saws, and bandsaws. Support cross braces on top provide incredible strength and capacity. Flared legs and adjustable rubber feet ensure stability and reduce machine vibration. Butcher block finish table top measures 14" x 40" and is 33" tall. 700 lb. capac­ity.
Figure 35. Model D3640 Woodstock Tool Table Plus.
The D2304 6-Piece Deluxe HSS Lathe Chisel Set features beefy ash handles for unsurpassed control, brass ferrules and high speed steel blades. Includes: a 17" long
3
/8" Bowl Gouge; a 17" long 1" Skew, a 221/2" long
5
/8"roughing Gouge and a 19" long 3/8" Spindle Gouge.
15
/16" Parting Tool, 13/16" Round Nose and
The ST1009 STEELEX™ your ST1008 lathe to turn to 38" between centers. (Model ST1008 shown with ST1009 bed extension.)
Figure 37. Model ST1009 STEELEX™ Bed
The D4243 Lathe Dust Hood features a 4" OD dust port. Hood measures 8" x 7 guard. Universal mounting hardware adapts to most lathes.
Bed Extension enables
Extension.
3
/4" with flip-up front
Figure 36. Model D2304 STEELEX™ Plus 6 pc. Deluxe
HSS Lathe Chisel Set.
-26-
Figure 38. Model D4243 Lathe Dust Hood.
ST1008 Mini Wood Lathe

MAINTENANCE

Changing Belt

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.

General

Regular periodic maintenance on your STEELEX™ Model ST1008 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it.
Check for the following conditions and repair or replace when necessary:
Daily Check:
Loose mounting bolts.
Worn or damaged wires.
Worn switch.
Any other unsafe condition.
To change the belt:
1. Perform Steps 1-2 in the Changing Speeds pro­cedure on Page 18.
2. Roll the belt off of the pulleys and slide it under
the spindle cover plates.
3. Place new belt on pulleys, then repeat steps Steps 1-2 in reverse to reinstall the belt.

Lubrication

Lubricate the locations shown in Figure 39 with light machine oil.
Monthly Check:
Belt tension, damage, or wear.
Clean/vacuum dust buildup off of motor.

Cleaning

Cleaning the Model ST1008 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.

Unpainted Cast Iron

Protect the unpainted cast iron surfaces on the lathe by wiping them clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces.
Keep the bed rust-free with regular applications of quality metal protectant products.
Figure 39. Lubrication locations.
ST1008 Mini Wood Lathe
-27-

SERVICE

The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional
Note:
, and if available, your
original purchase receipt. This information is required to properly assist you.

Troubleshooting

troubleshooting help, contact our Technical Support.
Before contacting Tech Support, find the machine serial number and manufacture date
Motor & Electrical
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Machine does not start or a breaker trips.
Machine stalls or is under­powered.
Machine has vibration or noisy operation.
Motor automatically shuts off.
1. Power supply is at fault/switched OFF.
2. Plug/receptacle is at fault or wired incorrectly.
3. Lockout key is at fault.
4. Motor ON button or ON/OFF switch is at fault.
5. Wiring open/has high resistance.
6. Motor is at fault.
1. Plug/receptacle is at fault.
2. Motor has overheated.
3. Motor bearings are at fault.
4. Motor is at fault.
5. Machine undersized for task.
6. Workpiece material not suitable for machine.
1. Workpiece or chuck is at fault.
2. Motor or component is loose.
3. Motor fan is rubbing on fan cover.
4. Motor bearings are at fault.
5. Belt worn, damaged, or loose
6. Motor mount loose/broken.
7. Pulley loose.
8. Machine incorrectly mounted or sits unevenly on bench.
1. Short circuit in motor or loose connections.
2. Incorrect fuses/circuit breakers.
1. Ensure hot lines have correct voltage on all legs and main power supply is switched ON.
2. Test for good contacts; correct the wiring.
3. Install/replace lockout key; replace switch.
4. Replace faulty ON button or ON/OFF switch.
5. Check/fix broken, disconnected, or corroded wires.
6. Test/repair/replace.
1. Test for good contacts/wiring.
2. Clean motor, let cool, and reduce workload.
3. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
4 Test/repair/replace.
5. Use sharp chisels; reduce feed rate/depth of cut.
6. Only cut wood.
1. Center workpiece in chuck or face plate; reduce RPM; replace defective chuck.
2. Inspect/replace damaged bolts/nuts, and re-tighten with thread locking fluid.
3. Replace dented fan cover; replace loose/damaged fan.
4. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
5. Inspect/replace belt.
6. Tighten/replace.
7. Re-align/replace shaft, pulley set screws, and key.
8. Tighten/replace mounting bolts in bench; relocate/shim machine; adjust feet.
1. Inspect connections on motor for loose or shorted terminals or worn insulation.
2. Repair cause of short and or install correct fuses or circuit breakers.
-28-
ST1008 Mini Wood Lathe
Operation
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Vibration noise while machine is running; noise remains constant when speed is changed.
Excessive vibration. 1. Workpiece mounted incorrectly.
Chisels grab or dig into workpiece.
Bad surface finish. 1. Wrong spindle speed.
Tailstock moves. 1. Tailstock mounting bolt loose.
Can't remove tapered tool from tailstock barrel.
1. Dented fan cover on motor.
2. Spindle cover loose.
3. Spindle cover bent or dented and is making contact with the motor pulley or belt.
2. Workpiece warped, out of round, or is flawed. Chuck at fault.
3. Spindle speed is set too fast for mounted workpiece.
4. Lathe is resting on an uneven surface.
5. Motor mount bolts are loose.
6. Belt is worn or damaged.
7. Spindle bearings are worn.
1. Tool rest set too low.
2. Tool rest set too far from workpiece.
3. Wrong chisel/tool being used.
4. Chisel/tool dull.
2. Dull chisel or wrong chisel being used for the operation.
3. Belt is worn, damaged, or loose.
2. Too much clamping pressure applied by tailstock.
3. Bed surface is oily or greasy.
1. Tailstock barrel had not retracted all the way back into the tailstock.
2. Debris was not removed from taper before inserting into barrel.
1. Replace or adjust fan cover. Inspect motor fan and replace if damaged.
2. Tighten the spindle cover lock handle; if necessary install a soft, vibration dampening material (between the spindle cover and the headstock casting.
3. Remove spindle cover and inspect the inside for dents, bends, or indications of rubbing. Tap out the dent with a rubber mallet, bend back into proper shape, or shim spindle cover away from the motor pulley.
1. Re-mount workpiece, making sure that centers are embedded in true center of workpiece.
2. Cut workpiece to correct, or use a different workpiece. Replace chuck if at fault.
3. Reduce spindle speed.
4. Shim stand or adjust feet on stand to remove any wobbling.
5. Tighten motor mount bolts.
6. Replace belt.
7. Replace spindle bearings.
1. Set tool rest higher. See Page 19 for how to properly set the tool rest height.
2. Move the tool rest closer to the workpiece. See Page 13 for the proper workpiece/tool rest clearance.
3. Use the correct chisel/tool; educate yourself by reading books, trade magazines, or seeking help from an experienced lathe operator.
4. Sharpen or replace chisel/tool.
1. Use trial-and-error to find a better spindle speed.
2. Sharpen chisel or try a different chisel.
3. Inspect belt. tighten or replace as necessary.
1. Tighten mounting bolt.
2. Apply less clamping pressure with tailstock.
3. Clean bed surface to remove excess oil/grease.
1. Turn the barrel handwheel until it forces taper out of barrel.
2. Always make sure that taper surfaces are clean.
ST1008 Mini Wood Lathe
-29-

Wiring Diagram

120 VAC
(As Recommended)
120V MOTOR
BLACK
WHITE
GREEN
RED
PADDLE SWITCH
(viewed from behind)
Bk
Bk
Gn
Wt
Bk
Wt
Gn
COLOR KEY
Neutral
Hot
Gn
Wt
Ground
Bk
Wt
Gn
Rd
5-15 Plug
Bk
Gn
Wt
Ground
Bk
Bk
Bk
Bk
Run
Capacitor
25MFD 250VAC
Figure 40. Motor connections. Figure 41. Switch connections.
-30-
ST1008 Mini Wood Lathe

PARTS

Main

45
22 21 97
46
44
38
37
36
23
35 34 33
39
43
82
26
25
83
42 41
40
32 31
24
81
19 18
80 79
78
77
76
30
29
28
71V2
75
69
70
64 59
74V2 73 72
68
99
67 66
65
63
62
61
60
58
1
51
50
47
57 56 55 54
53V2
52V2
49
48
20
16-4
16-3
16-5
17 16
14
15
16-1
16-2
16-6
13
11
12
10
7
11
6
9
8
27
27-4
27-5
27-6
5
4
27-3
27-1
96
3 2
27-2
ST1008 Mini Wood Lathe
-31-

Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION
1 XST1008001 HEX WRENCH 2.5MM 37 XST1008037 ROLL PIN 3 X 12 2 XST1008002 TOOL REST RELEASE LEVER 38 XST1008038 BELT TENSION LOCK KNOB 3 XST1008003 LEVER KNOB 39 XST1008039 THUMB SCREW M5-.8 X 15 4 XST1008004 ECCENTRIC SHAFT 40 XST1008040 CAP SCREW M8-1.25 X 35 5 XST1008005 EXT RETAINING RING 14MM 41 XST1008041 HEX NUT M8-1.25 6 XST1008006 ROLL PIN 4 X 20 42 XST1008042 THREADED SHAFT 7 XST1008007 TOOL REST 43 XST1008043 COMPRESSION SPRING 8 XST1008008 LOCK NUT M10-1.5 44 XST1008044 V-BELT 7 X 3.4 X 600MM 9 XST1008009 SLIDE COLLAR 45 XST1008045 GUARD PLATE 10 XST1008010 ADJUST SHAFT 46 XST1008046 LOCK HANDLE 11 XST1008011 TOOL REST LOCK HANDLE M6-1 47 XST1008047 KNOCK OUT BAR 12 XST1008012 TOOL POST BASE 48 XST1008048 LEVER KNOB 13 XST1008013 EXT RETAINING RING 10MM 49 XST1008049 TAILSTOCK RELEASE LEVER 14 XST1008014 PHLP HD SCR 10-24 X 1/4 50 XST1008050 EXT RETAINING RING 16MM 15 XST1008015 DUST GUARD 51 XST1008051 ECCENTRIC SHAFT 16 XST1008016 MOTOR 1/2HP 120V 1-PH 52V2 XST1008052V2 QUILL HANDWHEEL HANDLE V2.06.16 16-1 XST1008016-1 MOTOR FAN COVER 53V2 XST1008053V2 TAILSTOCK HANDWHEEL V2.06.16 16-2 XST1008016-2 MOTOR FAN 54 XST1008054 SET SCREW M6-1 X 6 16-3 XST1008016-3 S CAPACITOR 25M 250V 55 XST1008055 LOCK NUT M10-1.5 16-4 XST1008016-4 CAPACITOR COVER 56 XST1008056 SLIDE COLLAR 16-5 XST1008016-5 BALL BEARING 6202ZZ 57 XST1008057 ADJUST SHAFT 16-6 XST1008016-6 BALL BEARING 6200ZZ 58 XST1008058 ROLL PIN 5 X 30 17 XST1008017 RUBBER SLEEVE 59 XST1008059 EXT RETAINING RING 10MM 18 XST1008018 SQUARE BOLT M8-1.25 X 30 60 XST1008060 CAP SCREW M4-.7 X 16 19 XST1008019 TENSION BRACKET 61 XST1008061 HEX NUT M4-.7 20 XST1008020 CAP SCREW M5-.8 X 15 62 XST1008062 QUILL LOCK HANDLE 21 XST1008021 FLAT WASHER 5MM 63 XST1008063 ECCENTRIC SHAFT 97 XST1008097 LOCK WASHER 5MM 64 XST1008064 TAILSTOCK CASTING 22 XST1008022 MOTOR PLATE 65 XST1008065 RUBBER COLLAR 23 XST1008023 PHLP HD SCR M6-1 X 16 66 XST1008066 FLAT WASHER 15MM 24 XST1008024 LOCK NUT M8-1.25 67 XST1008067 EXT RETAINING RING 15MM 25 XST1008025 MOTOR PULLEY 68 XST1008068 TAILSTOCK LEAD SCREW 26 XST1008026 SET SCREW M4-.7 X 6 69 XST1008069 TAILSTOCK QUILL 27 XST1008027 PADDLE SWITCH 110V 20A 70 XST1008070 BEDWAY 27-1 XST1008027-1 SWITCH W/SAFETY KEY 71V2 XST1008071V2 LIVE CENTER MT#2 V2.06.16 27-2 XST1008027-2 HEX NUT 10-24 72 XST1008072 FACEPLATE 3" 27-3 XST1008027-3 SWITCH BOX 73 XST1008073 SPUR CENTER POINT 8MM 27-4 XST1008027-4 SWITCH PLATE 74V2 XST1008074V2 SPUR CENTER MT#2 V2.06.16 27-5 XST1008027-5 EXT TOOTH WASHER 5MM 75 XST1008075 SPINDLE 27-6 XST1008027-6 PHLP HD SCR 10-24 X 1-1/2 76 XST1008076 BALL BEARING 6005ZZ 28 XST1008028 WIRE CLAMP 77 XST1008077 HEADSTOCK CASTING 29 XST1008029 FLAT WASHER 5MM 78 XST1008078 BALL BEARING 6004ZZ 30 XST1008030 PHLP HD SCR M5-.8 X 10 79 XST1008079 SPINDLE PULLEY 31 XST1008031 RUBBER FOOT 80 XST1008080 SET SCREW M4-.7 X 6 32 XST1008032 HEX NUT 3/8-16 81 XST1008081 PULLEY SAFETY COVER 33 XST1008033 LOWER PULLEY ACCESS PLATE 82 XST1008082 HEADSTOCK HANDWHEEL 34 XST1008034 COMPRESSION SPRING 83 XST1008083 SET SCREW M6-1 X 6 35 XST1008035 SPACER 18MM 96 XST1008096 POWER CORD 18G 3W 72" 5-15P 36 XST1008036 SHAFT 99 XST1008099 STRAIN RELIEF PG11 TYPE-1
-32-
ST1008 Mini Wood Lathe

Labels & Cosmetics

ST1008 Labels
(02/29/16)
• 1:1 Scale (Labels are actual size)
• Labels must be made of chemical-resistant material
DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.
BELT RPM
SPINDLE SPEEDS
9. Always support cutting tool on properly adjusted tool rest.
10. Disconnect power before setting up, adjusting, or servicing lathe.
11. DO NOT operate when tired or under influence of drugs/alcohol.
12. DO NOT expose to rain or operate in a wet environment.
13. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.
BELT
SPINDLE SPEEDS
Weight: 89 lbs.
7. Rough out workpiece to remove excess material before mounting.
8. Use the lowest speed when starting a new workpiece.
9. Always support cutting tool on properly adjusted tool rest.
10. Disconnect power before setting up, adjusting, or servicing lathe.
11. DO NOT operate when tired or under influence of drugs/alcohol.
12. DO NOT expose to rain or operate in a wet environment.
13. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
Manufactured for Woodstock in China
Date
Serial Number
DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.
BELT RPM
A 480 B 1270 C 1960 D 2730 E 3327 F 4023
C
D
E
F
DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.
BELT RPM
A 480 B 1270 C 1960 D 2730 E 3327
F 4023
SPINDLE SPEEDS
A
B
C
D
E
F
READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfox.biz or call (360) 734-3482.
WARNING!
REF PART # DESCRIPTION REF PART # DESCRIPTION
87V2
XST1008087V2 MACHINE ID LABEL W/ CSA V2.03.17
92 XST1008092 ENTANGLEMENT HAZARD LABEL 88 XST1008088 DISC PWR-SPINDLE SPEEDS LABEL 93 XST1008093 STEELEX NAMEPLATE - SMALL 89 XST1008089 SAFETY GLASSES LABEL 1-1/2" X 2-1/2" 94 XST1008094 TOUCH UP PAINT, STEELEX TAN 90 XST1008090 READ MANUAL LABEL 1-1/2" X 2-1/2" 95 XST1008095 BLACK TOUCH-UP PAINT 91 XST1008091 ELECTRICITY LABEL
Safety labels warn about machine hazards and how to prevent machine damage or injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or www.shopfoxtools.com to order new labels.
88
DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.
SPINDLE SPEEDS
E
D
C
B
A
89
92
WARNING
ENTAGLEMENT
HAZARD! Tie back long hair, roll up long sleeves, and remove
BELT RPM
A 480 B 1270
F
C 1960 D 2730 E 3327 F 4023
loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
90
WARNING!
READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfox.biz or call (360) 734-3482.
91
MODEL ST1008
SPECIFICATIONS
Motor: 1/2 HP, 120V, 1-Ph, 60 Hz, 6A Spindle Speeds: 480, 1270, 1960,
Distance Between Centers: 15" Swing Over Bed: 10" Swing Over Tool Rest Base: 7-1/2" Spindle Taper: MT#2 Tailstock Taper: MT#2 Weight: 89 lbs.
Manufactured for Woodstock in China
10" X 15" BENCHTOP WOOD LATHE
To reduce risk of serious personal injury while using this machine:
1. Read and understand owner’s manual before starting.
2. Always wear safety glasses, face shield, and respirator.
MPR 3204 ,7233 ,0372
3. Avoid getting entangled in rotating workpiece—tie back long hair, roll up long sleeves, and DO NOT wear loose clothing, gloves, or jewelry.
4. Properly set up lathe and tighten all locks before operating.
5. Rotate workpiece by hand to ensure clearance before applying power.
6. DO NOT turn split workpieces or those containing knots.
7. Rough out workpiece to remove excess material before mounting.
8. Use the lowest speed when starting a new workpiece.
9. Always support cutting tool on properly adjusted tool rest.
Date
10. Disconnect power before setting up, adjusting, or servicing lathe.
11. DO NOT operate when tired or under influence of drugs/alcohol.
12. DO NOT expose to rain or operate in a wet environment.
Serial Number
13. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
WARNING!
93
94
95
87V2
ST1008 Mini Wood Lathe
-33-

WARRANTY

Woodstock International, Inc. warrants all STEELEX™ machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the or machine part which in normal use has proven to be defective, provided that the original owner returns the product prepaid to the Bellingham, WA office, with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
STEELEX
factory service center or authorized repair facility designated by our
STEELEX
STEELEX
machinery complies with the provisions of any law or
machinery meets high quality and durability standards.
STEELEX
machine
-34-
ST1008 Mini Wood Lathe

Warranty Registration

Name _______________________________________________________________________________________
Street _______________________________________________________________________________________
City __________________________ State _____________________________Zip _________________________
Phone # _______________________ Email ____________________________Invoice # ____________________
Model #_________Serial #______________Dealer Name__________________Purchase Date___________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? _____ Advertisement _____ Friend _____ Local Store _____ Mail Order Catalog _____ Website _____ Other:
2. How long have you been a woodworker/metalworker? _____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years
3. How many of your machines or tools are STEELEX
_____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
4. Do you think your machine represents a good value? _____ Yes _____ No
?
CUT ALONG DOTTED LINE
5. Would you recommend STEELEX
products to a friend? _____ Yes _____ No
6. What is your age group? _____ 20-29 _____ 30-39 _____ 40-49 _____ 50-59 _____ 60-69 _____ 70+
7. What is your annual household income? _____ $20,000-$29,000 _____$30,000-$39,000 _____ $40,000-$49,000 _____ $50,000-$59,000 _____$60,000-$69,000 _____ $70,000+
8. Which of the following magazines do you subscribe to?
____ Cabinet Maker ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Modeltec ____ Old House Journal
____ Popular Mechanics ____ Popular Science ____ Popular Woodworking ____ Practical Homeowner ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rifle ____ Shop Notes ____ Shotgun News
____ Today’s Homeowner ____ Wood ____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
9. Comments: _____________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 982272309
TAPE ALONG EDGESPLEASE DO NOT STAPLE
Loading...