Steelex ST1006, ST1011 User Manual

MODEL ST1006/ST1011
8" JOINTER
(For Models Manufactured since 03/16)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © APRIL, 2016 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#17979MC
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment.
Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death.
The owner of this machine/equipment is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, blade/cutter integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable sta will help you troubleshoot problems and process warranty claims.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
manuals@woodstockint.com
Table of Contents
INTRODUCTION .................................................... 2
Contact Info .................................................................... 2
Machine Descriptions ................................................. 2
Manual Accuracy .......................................................... 2
Model ST1006 Specifcations .................................... 3
Model ST1011 Specifications ................................... 5
Identification .................................................................. 7
Controls & Components ............................................ 8
SAFETY .................................................................. 9
Safety Instructions for Machinery .......................... 9
Additional Safety for Jointers.................................11
POWER REQUIREMENTS ..................................... 12
Circuit Requirements ................................................12
Grounding Requirements .......................................13
Extension Cords ..........................................................13
SETUP .................................................................. 14
Unpacking .....................................................................14
Items Needed for Setup ........................................... 14
Inventory .......................................................................15
Hardware Recognition Chart .................................16
Cleanup .......................................................................... 17
Site Considerations ....................................................18
Assembly .......................................................................19
Knife Setting Jig .......................................................... 23
Dust Collection ............................................................ 23
Test Run ..........................................................................24
Recommended Adjustments ................................. 25
Tighten Belt ..................................................................25
OPERATIONS ....................................................... 26
Overview .......................................................................26
Stock Inspection & Requirements ........................ 27
Squaring Stock ............................................................28
Surface Planing ........................................................... 29
Edge Jointing ............................................................... 30
Bevel Cutting................................................................31
Rabbet Cutting ............................................................ 32
ACCESSORIES ...................................................... 33
MAINTENANCE .................................................... 34
General ........................................................................... 34
Schedule ........................................................................ 34
Cleaning/Protecting .................................................. 34
Lubrication .................................................................... 34
V-Belts ............................................................................. 34
SERVICE ............................................................... 35
Troubleshooting .........................................................35
General ........................................................................... 37
Inspecting Knives ....................................................... 37
Adjusting/Replacing Knives (ST1006) ................. 38
Rotating/Replacing Cutterhead
Inserts (ST1011) ...........................................................41
Checking/Adjusting Table Parallelism ................42
Setting Outfeed Table Height ................................ 45
Setting Infeed Table Height .................................... 46
Calibrating Depth Scale ........................................... 46
Setting Fence Stops ...................................................47
Tensioning/Replacing V-Belt .................................. 48
Pulley Alignment ........................................................49
ELECTRICAL COMPONENTS ............................... 50
ST1006/ST1011 Wiring Diagram ........................... 51
PARTS ................................................................... 52
Stand Breakdown ....................................................... 52
Jointer Breakdown .....................................................54
Labels/Cosmetics ........................................................57
WARRANTY .......................................................... 58
Warranty Registration ...............................................59
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive will be slightly different than what is shown in the man­ual
If you find this to be the case, and the difference between the manual and machine leaves you con­fused about a procedure
check our website for
an updated version. W
manuals and
manual
www.
woodstockint
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
Manufacture Date
from the machine ID label (see below). Also, if available, have a copy of your
on hand.
This information is required for all Tech Support calls.
MODEL XXXX
MACHINE NAME
Motor:
Specification:
Specification:
Specification:
Specification:
Weight:
Specifications
To reduce risk of serious personal injury when using this machine:
1. Read & understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended while it is running.
9. Do not use if cord/plug becomes damaged—promptly repair and protect cord from future damage.
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Prevent unauthorized use by children or untrained users.
Date
Serial Number
Manufactured for Woodstock in Taiwan
WARNING!
We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us.
IMPORTANT: Before contacting, please get the original purchase receipt, serial number, and manufacture date of your machine. This informa­tion is required for all Technical Support calls and it will help us help you faster.
Email: manuals@woodstockint.com

INTRODUCTION

Contact Info

Woodstock International Technical Support
Phone: (360) 734-3482
Email: techsupport@woodstockint.com
We want your feedback on this manual. What did
you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post current
updates for free on our website at
.com.
and Serial Number
original purchase receipt

Machine Descriptions

Following are the differences between the models covered in this manual:
Model ST1006 = 8", 3 HP, with 3-Knife Cutterhead
Model ST1011 = 8", 3 HP, with Helical Cutterhead
-2-
Manufacture
Date
Serial Number
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
MACHINE
SPECIFICATIONS
© Woodstock International, Inc. • Phone: (800) 840-8420 • Web: www.woodstockint.com
MODEL ST1006
8" JOINTER WITH ADJUSTABLE BEDS
Product Dimensions:
Weight ..................................................................................................................................................................................................................... 510 lbs.
Length x Width x Height .....................................................................................................................................................76-1/2 x 23-1/2 x 33 in.
Footprint (Length x Width) ..........................................................................................................................................................44-1/2 x 16-1/2 in.
Shipping Dimensions:
Carton #1
Type ........................................................................................................................................................................................................Wood Crate
Content .......................................................................................................................................................................................................Machine
Weight ........................................................................................................................................................................................................... 388 lbs.
Length x Width x Height ..........................................................................................................................................................81 x 24 x 11 in.
Carton#2
Type ..................................................................................................................................................................................................Cardboard Box
Content .............................................................................................................................................................................................................Stand
Weight ........................................................................................................................................................................................................... 157 lbs.
Length x Width x Height ..........................................................................................................................................................38 x 20 x 28 in.
Electrical:
Power Requirement.................................................................................................................. ....................................... 240V, Single-Phase, 60 Hz
Prewired Voltage........................................................................................................................................................................................................ 240V
Full-Load Current Rating ............................................................................................................................................................................................15A
Minimum Circuit Size ..................................................................................................................................................................................................20A
Connection Type ...........................................................................................................................................................................................Cord & Plug
Power Cord Included ...................................................................................................................................................................................................Yes
Power Cord Length ......................................................................................................................................................................................................6 ft.
Power Cord Gauge ...............................................................................................................................................................................................12 AWG
Plug Included ..................................................................................................................................................................................................................Yes
Included Plug Type .....................................................................................................................................................................................................6-20
Switch Type ............................................................................................................................................ Magnetic Switch w/Overload Protection
Motor:
Type.................................................................................................................. .......................................................... TEFC Capacitor-Start Induction
Horsepower .................................................................................................................................................................................................................. 3 HP
Phase ...............................................................................................................................................................................................................Single-Phase
Amps .................................................................................................................................................................................................................................15A
Speed ................................................................................................................................................................................................................... 3450 RPM
Power Transfer ...................................................................................................................................................................................................Belt Drive
Bearings ................................................................................................................................................................Sealed & Permanently Lubricated
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-3-
Main Specifications:
Operation
Bevel Jointing .............................................................................................................................................................................0 – 45 deg. L/R
Maximum Width of Cut ...............................................................................................................................................................................8 in.
Maximum Depth of Cut ...........................................................................................................................................................................1/8 in.
Minimum Workpiece Length ...................................................................................................................................................................10 in.
Minimum Workpiece Thickness ............................................................................................................................................................1/2 in.
Maximum Rabbeting Depth .................................................................................................................................................................. 5/8 in.
Number of Cuts Per Minute ................................................................................................................................................................ 21,400
Fence Information
Fence Length .................................................................................................................................................................................................35 in.
Fence Width ............................................................................................................................................................................................. 1-1/4 in.
Fence Height....................................................................................................................................................................................................5 in.
Fence Stops ...............................................................................................................................................................................45, 90, 135 deg.
Cutterhead Information
Cutterhead Type ........................................................................................................................................................................................4 Knife
Cutterhead Diameter ..........................................................................................................................................................................3-3/16 in.
Cutterhead Speed .............................................................................................................................................................................. 4800 RPM
Knife Information
Number of Knives ................................................................................................................................................................................................4
Knife Type ..............................................................................................................................................................................HSS, Single-Sided
Knife Length.....................................................................................................................................................................................................8 in.
Knife Width ...................................................................................................................................................................................................3/4 in.
Knife Thickness ...........................................................................................................................................................................................1/8 in.
Knife Adjustment ......................................................................................................................................................Jack Screws or Springs
Table Information
Table Length .......................................................................................................................................................................................76-5/16 in.
Table Width ......................................................................................................................................................................................................8 in.
Table Thickness .......................................................................................................................................................................................1-1/2 in.
Floor-to-Table Height .........................................................................................................................................................................32-5/8 in.
Table Adjustment Type ............................................................................................................................................................... Lever Action
Table Movement Type ...............................................................................................................................................................Parallelogram
Construction
Body Assembly ......................................................................................................................................................................................Cast Iron
Cabinet ....................................................................................................................................................................................Pre-Formed Steel
Fence Assembly .....................................................................................................................................................................................Cast Iron
Guard ............................................................................................................................................................................................. Die Cast Metal
Table ......................................................................................................................................................................Precision-Ground Cast Iron
Paint Type/Finish ......................................................................................................................................................................Powder Coated
Other Information
Number of Dust Ports ........................................................................................................................................................................................1
Dust Port Size ..................................................................................................................................................................................................4 in.
-4-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
MACHINE
SPECIFICATIONS
© Woodstock International, Inc. • Phone: (800) 840-8420 • Web: www.woodstockint.com
MODEL ST1011
8" JOINTER WITH MOBILE BASE
Product Dimensions:
Weight ..................................................................................................................................................................................................................... 508 lbs.
Length x Width x Height .....................................................................................................................................................76-1/2 x 23-1/2 x 33 in.
Footprint (Length x Width) ..........................................................................................................................................................44-1/2 x 16-1/2 in.
Shipping Dimensions:
Carton #1
Type ........................................................................................................................................................................................................Wood Crate
Content........................................................................................................................................................................................................ Machine
Weight ...........................................................................................................................................................................................................388 lbs.
Length x Width x Height ...........................................................................................................................................................81 x 24 x 11 in.
Carton#2
Type ..................................................................................................................................................................................................Cardboard Box
Content..............................................................................................................................................................................................................Stand
Weight ...........................................................................................................................................................................................................157 lbs.
Length x Width x Height ...........................................................................................................................................................38 x 20 x 28 in.
Electrical:
Power Requirement.................................................................................................................. ....................................... 240V, Single-Phase, 60 Hz
Full-Load Current Rating ............................................................................................................................................................................................15A
Minimum Circuit Size ..................................................................................................................................................................................................20A
Connection Type ...........................................................................................................................................................................................Cord & Plug
Power Cord Included ...................................................................................................................................................................................................Yes
Power Cord Length ......................................................................................................................................................................................................6 ft.
Power Cord Gauge ...............................................................................................................................................................................................12 AWG
Plug Included ..................................................................................................................................................................................................................Yes
Included Plug Type .....................................................................................................................................................................................................6-20
Switch Type ................................................................................................................. ON/OFF Push Button Switch w/Large Shut-Off Paddle
Motor:
Type.................................................................................................................. .......................................................... TEFC Capacitor-Start Induction
Horsepower .................................................................................................................................................................................................................. 3 HP
Phase ...............................................................................................................................................................................................................Single-Phase
Amps .................................................................................................................................................................................................................................15A
Speed ................................................................................................................................................................................................................... 3450 RPM
Power Transfer ...................................................................................................................................................................................................Belt Drive
Bearings ................................................................................................................................................................Sealed & Permanently Lubricated
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-5-
Main Specifications:
Operation
Bevel Jointing .............................................................................................................................................................................0 – 45 deg. L/R
Maximum Width of Cut ...............................................................................................................................................................................8 in.
Maximum Depth of Cut ...........................................................................................................................................................................1/8 in.
Minimum Workpiece Length ...................................................................................................................................................................10 in.
Minimum Workpiece Thickness ............................................................................................................................................................1/2 in.
Maximum Rabbeting Depth .................................................................................................................................................................. 5/8 in.
Number of Cuts Per Minute ................................................................................................................................................................ 21,400
Fence Information
Fence Length .................................................................................................................................................................................................36 in.
Fence Width ............................................................................................................................................................................................. 1-1/4 in.
Fence Height....................................................................................................................................................................................................5 in.
Fence Stops ...............................................................................................................................................................................45, 90, 135 deg.
Cutterhead Information
Cutterhead Type .......................................................................................................................................................................................... Spiral
Cutterhead Diameter ............................................................................................................................................................................ 3-3/8 in.
Number of Cutter Spirals ..................................................................................................................................................................................4
Number of Indexable Cutters .......................................................................................................................................................................40
Cutterhead Speed .............................................................................................................................................................................. 5350 RPM
Cutter Insert Information
Cutter Insert Type ..............................................................................................................................................Curved Indexable Carbide
Cutter Insert Length................................................................................................................................................................................ 15 mm
Cutter Insert Width .................................................................................................................................................................................. 15 mm
Cutter Insert Thickness ......................................................................................................................................................................... 2.5 mm
Table Information
Table Length ..........................................................................................................................................................................................76-3/8 in.
Table Width ......................................................................................................................................................................................................8 in.
Table Thickness ....................................................................................................................................................................................... 1-1/2 in.
Floor-to-Table Height .........................................................................................................................................................................32-5/8 in.
Table Adjustment Type ...............................................................................................................................................................Lever-Action
Table Movement Type ...............................................................................................................................................................Parallelogram
Construction
Body Assembly ......................................................................................................................................................................................Cast Iron
Cabinet ....................................................................................................................................................................................Pre-Formed Steel
Fence Assembly .....................................................................................................................................................................................Cast Iron
Guard ............................................................................................................................................................................................. Die Cast Metal
Table ......................................................................................................................................................................Precision-Ground Cast Iron
Paint Type/Finish ......................................................................................................................................................................Powder Coated
Other Information
Number of Dust Ports ........................................................................................................................................................................................1
Dust Port Size ..................................................................................................................................................................................................4 in.
Mobile Base ................................................................................................................................................................................................Built-In
-6-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
Machine Features
risk of
serious injury, read this
The instructions in this manual will be easier to understand if you become familiar with the location and names of the basic features of your new machine. Use the list below with the letters in Figure 1 and Figure 2 to identify the 8" jointer feature locations.
B C
D
E
A
F
G
H
L
J
I
K
Figure 1. Front view of machine.
A. Outfeed Table B. Fence C. Cutterhead Guard D. Control Panel E. Infeed Table F. Infeed Table Adjustment Lever G. Cutting Depth Scale H. Infeed Table Lock I. Mobile Base Lock Pedal J. Outfeed Table Lock K. Dust Port L. Outfeed Table Adjustment Lever M. Fence Tilt Handle N. Fence Tilt Lock
O. Outfeed Table Positive Stops P. Fence Lock Q. Belt Guard R. Infeed Table Positive Stops
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
M
N
O
R Q P
Figure 2. Back view of machine.
To reduce your
entire manual BEFORE using machine.
-7-
Controls &
Components
This section covers the basic controls used during routine operations.
STOP Button: Stops motor when pushed in and dis­ables the START button. Enable the START button by twisting the STOP button until it springs forward in the out position.
START Button: Starts motor only if the STOP button is in the out position (see Figure 3).
The outfeed table is preset with positive stops, so no range of movement is allowed (if it gets accidentally unlocked it will not move). To adjust the outfeed table positive stops refer to Setting Outfeed Table
Height on Page 46.
Fence Movement: The fence has a lock handle that
keeps it in position (see Figure 5). To move the fence, loosen the lock handle and slide the fence where needed.
Fence Tilting: The tilt lock (see Figure 5) secures the fence at any position in the available range. The plunger locks into an indexing ring to easily set the fence tilt to 90°. Positive stops stop the fence at 45° inward and 45° outward, for common 45° bevel cuts. Even when the fence is resting against the positive stops, the tilt lock must be tightened before cutting.
STOP Button
Figure 3. START/STOP button locations.
Table Movement: To move the infeed table, loosen
the table lock (see Figure 4), move the table with the table lever, then tighten the table lock. The infeed table will only move through the preset range of the positive stops. To adjust the infeed table positive stops, refer to Setting Infeed Table Height on Page
47.
Table Locks
START Button
Plunger
Fence Tilt
Lever
Figure 5. Fence lock, tilt lock and stop block
locations.
Tilt Lock
Fence
Lock Handle
Outfeed
Table Lever
-8-
Infeed Table
Lever
Figure 4. Table control locations.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
For Your Own Safety, Read Instruction Manual

SAFETY

Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machin­ery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alert­ness is required for safe operation of machinery. Never operate under the influence of drugs or alco­hol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electri­cal components or improperly grounded machinery. To reduce this risk, only allow qualified service per­sonnel to do electrical installation or repair work, and always disconnect power before accessing or expos­ing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making adjust­ments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safe­ty glasses or a face shield when operating or observ­ing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-9-
WEARING PROPER APPAREL. Do not wear cloth­ing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long­term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hearing pro­tection when operating or observing loud machin­ery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machin­ery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area.Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce acci­dental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recom­mended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any con­dition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may dam­age the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemi­cals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
-10-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

Additional Safety for Jointers

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips can cause blindness or eye injuries. Workpieces or inserts/ knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings
KICKBACK. Occurs when workpiece is ejected from
machine at a high rate of speed. To reduce the risk of kickback-related injuries, use quality workpieces, safe feeding techniques, and proper machine setup or maintenance.
GUARD REMOVAL. Operating jointer without guard exposes operator to knives/inserts. Except when rab­beting, never remove guards for regular operations or while connected to power. Turn jointer OFF and disconnect power before clearing any shavings or sawdust from around cutterhead. After rabbeting or maintenance is complete, immediately replace all guards and ensure they are properly adjusted before resuming regular operations.
DULL/DAMAGED KNIVES/INSERTS. Dull knives/ inserts can increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/ inserts.
OUTFEED TABLE ALIGNMENT. Setting outfeed table too high can cause workpiece to hit table and get stuck, increasing risk of kickback. Setting out­feed table too low may cause workpiece to become tapered from front to back. Always keep outfeed table even with knives/inserts at top dead center (highest point during rotation).
INSPECTING STOCK. Impact injuries or fire may result from using poor workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign material. Workpieces with minor warping should be surface planed first with cupped side fac­ing infeed table.
GRAIN DIRECTION. Jointing against the grain or end grain can increase the risk of kickback. It also requires more cutting force, which produces chatter or exces­sive chip out. Always joint or surface plane WITH the grain.
MAXIMUM CUTTING DEPTH. To reduce risk of kick-
1
back, never cut deeper than
8 " per pass.
CUTTING LIMITATIONS. Cutting a workpiece that does not meet the minimum dimension require­ments can result in breakup, kickback, or accidental contact with cutterhead during operation. Never perform jointing, planing, or rabbeting cuts on pieces
3
smaller than 8" long,
4" wide, or 1⁄4" thick.
PUSH BLOCKS. Not using push blocks when surface planing may result in accidental cutterhead contact. Always use push blocks when planing materials less than 3" high or wide. Never pass your hands directly over cutterhead without a push block.
WORKPIECE SUPPORT. Loss of workpiece control while feeding can increase risk of kickback or acci­dental contact with cutterhead. Support workpiece continuously during operation. Position and guide workpiece with fence. Support long or wide stock with auxiliary stands.
FEED WORKPIECE PROPERLY. Kickback or acciden­tal cutterhead contact may result if workpiece is fed into cutterhead the wrong way. Allow cutterhead to reach full speed before feeding. Never start jointer with workpiece touching cutterhead. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never back work toward infeed table.
SECURE KNIVES/INSERTS. Loose knives or improp­erly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation.
1
Straight knives should never project more than
8 "
(0 .125") from cutterhead body.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-11-
ELECTRICAL

Circuit Requirements

Serious personal injury could occur if you con­nect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so.
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, an electri­cian or qualified service personnel MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equip­ment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connect­ed to a circuit protected by fuses, use a time delay fuse marked D.)
Incorrectly wiring or grounding this machine can cause electrocution, fire, or machine damage. To reduce this risk, only an electrician or qualified service person­nel should do any required electrical work on this machine.
Full-Load Current Rating
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amper­age drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
ST1006/ST1011
Full-Load Current Rating.......................... 15 Amps
This machine is prewired to operate on a power sup­ply circuit that has a verified ground and meets the following requirements:
ST1006/ST1011 Circuit Requirements
Nominal Voltage .............................................240V
Cycle ............................................................... 60 Hz
Phase ................................................. Single-Phase
Power Supply Circuit ................................20 Amps
Plug/Receptacle ....................................NEMA 6-20
The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.
-12-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
an electrician or qualified service personnel, and it must comply with all local codes and
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!
Grounding
Requirements
This machine MUST be grounded. In the event of cer­tain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.
Improper connection of the equipment-grounding wire will increase the risk of electric shock. The wire with green insulation (with/without yellow stripes) is the equipment-grounding wire. If repair or replace­ment of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
GROUNDED
6-20 RECEPTACLE
No adapter should be used with plug. If plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by
ordinances.

Extension Cords

We do not recommend using an extension cord with this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with lon­ger extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:
Minimum Gauge Size ................................ 12 AWG
Maximum Length (Shorter is Better) ............50 ft.
Current Carrying Prongs
6-20 PLUG
Grounding Prong
Figure 6. Typical 6-20 plug and receptacle.
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-13-

SETUP

Unpacking

The Model ST1006/ST1011 was carefully packed when it left our warehouse. If you discover your machine is damaged immediately call your dealer.
Save the containers and all packing materials for pos­sible inspection by the carrier or its agent. Otherwise,
filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, you should inventory the contents.
SUFFOCATION HAZARD! Immediately discard all plas­tic bags and packing materi­als to eliminate choking/suf­focation hazards for children and animals.
Items Needed for
Setup
The following items are needed to complete the set up process, but are not included with your machine:
DESCRIPTION Qty
• Straightedges ............................................................... 1
Additional People ....................................................... 4
Phillips Screwdriver #2 .............................................. 1
Wrench or Socket 17mm ......................................... 1
Wrench or Socket 14mm ......................................... 1
Wrench or Socket 13mm ......................................... 1
Dust Collection System ............................................ 1
Dust Hose 4" ................................................................. 1
READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and fol­lowed. DO NOT risk your safety by not reading!
-14-
UNPLUG power cord before you do any assem­bly or adjustment tasks! Otherwise, serious per­sonal injury to you or oth­ers may occur!
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

Inventory

NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
Note: If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.
A
B
D
G
Figure 7. Wood crate inventory.
C
E
F
H
I
J
Wood Crate (Figure 7) Qty
A. Jointer Assembly ......................................................... 1
B. Carriage .......................................................................... 1
C. Fence ............................................................................... 1
D. Push Blocks ................................................................... 1
E. Rabbet Table ................................................................. 2
F. Cutterhead Guard ....................................................... 1
G. Hex Wrenches 2.5, 4, 5, 6, 8mm .......................1 Ea.
H. Handle ............................................................................. 1
I. Fence Tilt Lever ............................................................ 1
J. Open-End Wrench 8/10, 12/14mm ................1 Ea.
K. Knife Setting Jig (Not Shown) (ST1006) ............. 1
K. Indexable Carbide Inserts
(Not Shown) (ST1011) ............................................... 1
Cardboard Box (Figure 8) Qty
L. Stand Assembly w/Motor ........................................ 1
M. Pedestal Switch ........................................................... 1
N. Caster Wheel Assembly ............................................ 1
O. Belt Guard ...................................................................... 1
P. Dust Port ........................................................................ 1
Q. V-Belt ............................................................................... 1
If any parts are missing, find the part number in the back of this manual and contact Woodstock International, Inc. at (360) 734-3482 or at techsupport@woodstockint.com.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
L
O
N
Q
Figure 8. Cardboard box inventory.
Hardware (See Hardware Recognition Chart)
Hex Bolts M8-1.25 x 50 (Wheel/Stand) ............... 1
Hex Bolts M10-1.5 x 55 (Wheel/Stand) ............... 1
Flat Washer 8mm (Wheel/Stand) .......................... 2
Flat Washers 10mm (Wheel/Stand,
Carriage, Pedestal) ...................................................... 6
Hex Nuts M10-1.5 (Wheel/Stand) ......................... 2
Cap Screws M8-1.25 x 25 (Jointer/Stand) .......... 8
Lock Washers 8mm (Jointer/Stand) ..................... 8
Flange Bolts M6-1 x 10 (Belt Guard) .................... 2
Hex Nuts M6-1 (Belt Guard) .................................... 2
Flat Washers 6mm (Belt Guard) ............................. 2
Cap Screws M6-1 x 20 (Extension Table) ............ 2
Cap Screws M10-1.5 x 30 (Carriage) ..................... 2
Cap Screws M8-1.25 x 30 (Fence).......................... 2
Cap Screws M10-1.5 x 25 (Pedestal) .................... 2
Lock Washers 10mm (Pedestal) ............................. 2
Phillips Screws M5-.8 x 16 (Dust Port) ................. 4
Flat Washers 5mm (Dust Port) ................................ 4
M
P
-15-

Hardware Recognition Chart

USE THIS CHART TO IDENTIFY HARDWARE DURING THE INVENTORY/ASSEMBLY PROCESS.
1
4"
3
8"
1
2"
5
8"
16" INCH APART
1
LINES ARE
5
7
9
3
7
1
1
1
1
2
2
2
2
3
16" ⁄16" ⁄16" ⁄4" ⁄8"
1
4"
1
2"
3
4"
1
1
3
4"
4"
2"
#10
1
4"
5
16"
3
8"
7
16"
1
2"
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
S
A
W
A
W
H
S
E
H
H
S
E
H
S
D
R
E
8mm
A
W
D
R
7
16"
D
R
E
A
W
#10
D
I
A
R
M
E
T
E
5
8"
I
A
I
A
I
A
M
E
T
E
R
R
M
E
T
E
R
M
E
T
E
R
E
H
S
10mm
A
D
R
E
H
3
S
8"
A
W
D
I
A
R
M
E
H
E
S
T
E
A
R
W
4mm
R
W
D
I
A
R
E
H
S
A
W
D
I
I
A
M
E
R
M
E
T
16"
E
T
E
E
R
H
S
A
A
I
D
M
R
E
E
H
S
D
I
R
E
H
S
A
W
T
5
E
16"
R
A
W
A
M
E
T
E
R
9
A
M
R
E
T
5mm
E
H
S
A
W
R
E
12mm
W
D
R
1
D
2"
I
A
M
E
H
S
A
R
E
H
S
A
6mm
I
A
M
E
T
E
R
E
T
E
R
D
I
A
R
M
E
1
T
4"
E
R
W
D
I
A
M
E
T
E
R
W
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
LINES ARE 1MM APART
5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm
55mm 60mm 65mm 70mm 75mm
4mm
5mm
6mm
8mm
10mm
12mm
16mm
Cap Screw
Hex Bolt
External Retaining Ring
Key
Carriage Bolt
Flat Head Screw
Internal Retaining Ring
Flat Washer
Flange Bolt
Tap Screw
E-Clip
Lock Washer
Button Head Screw
Set Screw
Lock Nut
Phillips Head Screw
Wing Nut
Hex Wrench
Hex Nut
-16-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

Cleanup

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust pre­ventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
machinery. Avoid using
There are many ways to remove this rust preven-
tative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any clean­ing product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean
these products to clean machinery.
Many cleaning solvents are toxic if inhaled. Only work in a well-ventilated area.
NOTICE
Avoid chlorine-based solvents, such as ace­tone or brake parts cleaner, that may damage painted surfaces.
Put on safety glasses.
Coat the rust preventative with a liberal amount
of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreaser
is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
Repeat Steps 2–3 as necessary until clean, then
coat all unpainted surfaces with a quality metal protectant to prevent rust.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-17-
Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
below for required space allocation.
Physical Environment
The physical environment where the machine is operated is important for safe operation and longev­ity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non­condensing); or the environment is subject to vibra-
Place this machine near an existing power source. Make sure all power cords are protected from traf­fic, material handling, moisture, chemicals, or other hazards. Make sure to leave enough space around machine to disconnect power supply or apply a lock-
Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or

Site Considerations

Machine Specifications for the weight
tion, shocks, or bumps.
Electrical Installation
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
30" Minimum
Working Clearance
See
out/tagout device, if required.
Lighting
761/2"
impede the operator must be eliminated.
Wall
231/2"
-18-
Figure 9. Working clearances.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

Assembly

To assemble jointer:
1. Carefully lay the stand on its side.
2. Use (1) M8-1.25 x 50 hex bolt and (1) 8mm flat
washer to bolt the wheel assembly to the stand, as shown in Figure
10.
4. Turn the stand rightside up and remove the
back cover.
The jointer is very heavy. The next step requires 4 strong people or power lifting equipment to lift the jointer.
5. With assistance, lift the jointer onto the stand
and align the mounting holes.
6. Use (8) M8-1.25 x 25 cap screws and (8) 8mm
lock washers to secure the jointer to the stand, as shown in Figure
12.
Figure 10. Bolting wheel assembly to stand.
3. Use (2) M10-1.5 x 55 hex bolts, (2) 10mm flat
washers, and (2) M10-1.5 hex nuts to further secure the wheel assembly to the stand, as
shown in Figure
x 2
Figure 11. Securing wheel assembly to stand.
11.
x 8
Figure 12. Securing the jointer to stand.
7. Loosen motor bracket bolts shown in Figure
13.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
Figure 13. Motor bracket bolts (black arrows) and
motor mount bolts (white arrows).
-19-
8. Put the V-belt on motor pulley, then roll it onto the cutterhead pulley, as shown in Figure 14.
Figure 14. Rolling the V-belt onto cutterhead pulley.
9. Check the alignment of the pulleys to make sure
the V-belt is straight up and down.
— If the pulleys are aligned, go to Step 13.
14. Use (2) M6-1 x 10 flange bolts, (2) M6-1 hex
nuts, and (2) 6mm flat washers to install the belt guard, as shown in Figure 15.
x 2
Figure 15. Installing the belt guard.
15. Replace the cover on the back of the jointer
stand.
— If the pulleys are NOT aligned, follow Steps
10–12.
10. Remove V-belt and loosen motor mount bolts (see Figure 13).
11. Shift the motor horizontally as needed to align
the pulleys, and tighten the motor mount bolts.
12. Re-install the V-belt on the pulleys.
13. Pull down on the motor with one hand to keep
tension on the V-belt, and tighten the motor bracket bolts with your other hand.
Note: DO NOT use a mechanical device to push
the motor down farther than you can by hand or you will overtighten your V-belt, which will lead to shortened bearing life in the motor or cutterhead.
The belt guard MUST be installed before oper­ating the jointer or the moving V-belt will be exposed, creating an entanglement hazard at the back of the jointer.
16. Use (2) M6-1 x 20 cap screws to attach the rab-
bet table to the front of the jointer, as shown in Figure 16, but do not fully tighten the cap screws yet.
x 2
-20 -
Figure 16. Attaching rabbet table to jointer.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
17. Use a straightedge to make the extension table flush with the infeed table, then tighten the two cap screws to secure the rabbet table in place.
20. Use (2) M10-1.5 x 30 cap screws and (2) 10mm
flat washers to attach the fence carriage base to the back of the jointer, as shown in Figure 18.
NOTICE
The outfeed table MUST be level with the knives at their highest point during rotation or else the workpiece cannot be feed across the jointer safely. The outfeed table height is factory set, but we recommend that you check it to make sure that it didn't change during shipping.
18. Place a straightedge on the outfeed table so it
extends over the cutterhead.
19. Carefully rotate the cutterhead pulley and notice if the knife contacts the straightedge when the knife is at its highest point in the rotation (top dead center or TDC), as shown in Figure 17.
Straightedge
Outfeed Infeed
Lock Handle
x 2
Figure 18. Fence carriage base mounted on the
back of the jointer.
21. Mount the lock handle on the carriage.
22. Attach the fence to the carriage with the two M8-1.25 x 30 cap screws, as shown in Figure 19.
Figure 17. Make sure outfeed table is level with
knives at their highest point of rotation (TDC).
—The knife will barely touch the straightedge
when the outfeed table is set correctly. If the outfeed table is set correctly, continue with the next step.
— If the knife lifts the straightedge or does not
contact the straightedge, the outfeed table must be adjusted. Do the procedure given in Setting Outfeed Table Height Even with Knives on Page 30, then continue with the next step in this section.
— If one knife is even with the outfeed table
but other knives are not, then the knife height must be adjusted. Refer to Adjusting/ Replacing Knives on Page 39.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
x 2
Figure 19. Attaching fence to carriage.
-21-
23. Install the tilt lever in the fence (see Figure 20).
Figure 20. Installing the tilt lever.
24. Insert the shaft of the cutterhead guard into the
hole at the front of the infeed table, making sure that the flat part of the shaft faces the set screw.
25. Tighten the set screw against the shaft (see Figure 21) to secure the cutterhead guard.
26. Test that the cutterhead guard is working cor-
rectly by pulling it back and letting go. The cutterhead guard should quickly spring back over the cutterhead when you do this.
— If the guard does not quickly spring back
over the cutterhead when you perform this test, then remove it and repeat Steps 24–26. Do not continue with the assembly until the cutterhead guard is working correctly.
27. Use (2) M10-1.5 x 25 cap screws, (2) 10mm lock
washers, and (2) 10mm flat washers to attach the pedestal switch to the back of the jointer, as shown in Figure 22.
x 2
Figure 21. Securing the cutterhead guard.
The cutterhead guard is a critical safety feature on this machine—you MUST install and verify that it is working as intended before using the jointer! Failure to do this will greatly increase the chances of a serious injury when operating the jointer.
Figure 22. Attaching pedestal switch to the back of
the jointer.
-22-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
28. Use the four M5-.8 x 16 Phillips head screws and 5mm flat washers to install the dust port on the jointer stand, as shown in Figure 23.
x 2
Figure 23. Attaching dust port to jointer stand.

Dust Collection

Recommended CFM at Dust Port: ...........400 CFM
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection “how-to” book.
Items Needed Qty
Dust Collection System ...................................................... 1
Dust Hose 4" ........................................................................... 1
Hose Clamps 4" ..................................................................... 2
To connect a dust collection hose:

Knife Setting Jig

Assemble the knife setting jig as shown in Figure 24.
Figure 24. Knife setting jig assembly.
1. Fit a 4" dust hose over the dust port, as shown
in Figure 25, and secure it in place with a hose clamp.
Figure 25. Dust hose attached to dust port.
2. Tug the hose to make sure it does not come off.
Note: A tight fit is necessary for proper
performance.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
This machine creates substantial amounts of dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust collection system.
-23-

Test Run

Serious injury or death can result from using this machine BEFORE understanding malfunction or unexpected results that can
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
3. Connect machine to power supply.
4. Twist STOP button clockwise until it pops out
(see Figure 27). This resets switch so machine will start.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The Troubleshooting table in the
SERVICE section of this manual can help.
its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in
lead to serious injury, death, or machine/prop­erty damage.
I
S
W
T
T
STOP Button
Figure 27. Resetting the switch.
5. Push START button to start machine. A correctly
operating machine runs smoothly with little or no vibration or rubbing noises.
6. Press STOP button to turn machine OFF.
7. WITHOUT resetting STOP button, press START
button. Machine should not start.
— If machine does not start, the STOP but-
ton safety feature is working correctly. Congratulations! The Test Run is complete.
To test run machine:
1. Clear all setup tools away from machine.
2. Push STOP button in (see Figure 26).
STOP
Button
Figure 26. STOP/START button locations.
-24-
START
Button
— If machine does start (with STOP button
pushed in), immediately disconnect power to machine. The STOP button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
Recommended

Tighten Belt

Adjustments
For your convenience, the adjustments listed below have been performed at the factory. However, because of the many variables involved with ship­ping, it is possible some of these adjustments may have changed during transportation and handling.
Before making any further service adjustments, we recommend operating the machine on a trial basis to ensure the best possible results.
Factory adjustments that should be verified:
Model ST1006 Knife Settings (refer to Page 39).
Table Parallelism (refer to Page 43).
Depth-of-Cut Scale Calibration (refer to Page
47).
Fence Stop Accuracy (refer to Page 48).
The final step in the setup process must be done after approximately 16 hours of operation. During this first 16 hours, the belt will stretch and seat into the pul­ley grooves. After this time, you must re-tension the belt to avoid slippage and burn out. Refer to Page 49 when you are ready to perform this important adjustment.
Note: Pulleys and belt can get hot. This is a nor­mal condition. Allow them to cool before making adjustments.
A small amount of black belt dust at the bottom of the belt housing is normal during the life of the machine and does not indicate a problem with the machine or belt.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-25-

Overview

OPERATIONS

The Model ST1006/ST1011 will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or dead­ly if performed incorrectly.
The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine!
If you are an inexperienced operator, we strongly recommend that you read books, trade articles, or seek training from an experienced jointer operator before performing any unfamiliar operations. Above
all, your safety should come first!
To complete typical operation, operator does following:
1. Examines workpiece to verify it is safe and suit-
able for cutting.
2. Adjusts fence for width of workpiece and locks it in place.
3. Adjusts fence tilt, if necessary.
4. Adjusts infeed table height to set depth of cut
per pass.
Eye injuries or respiratory problems can occur while operating this tool. Wear personal pro­tective equipment to reduce your risk from these hazards.
Loose hair/clothing could get caught in machinery and cause serious person­al injury. Keep clothing and long hair away from moving machinery.
DO NOT investigate prob­lems or adjust the lathe while it is running. Wait until the machine is turned OFF, unplugged and all working parts have come to a complete stop before proceeding!
5. Puts on safety glasses, respirator, and ear protec-
tion.
6. Locates push blocks.
7. Starts jointer.
8. Holds workpiece firmly against infeed table
and fence, and slides it into cutterhead at a steady and controlled rate until entire length of workpiece has advanced beyond cutterhead to outfeed table.
9. Repeats cutting process until desired results are achieved.
10. Stops jointer.
-26-
NOTICE
If you have never used this type of machine or equipment before, WE STRONGLY RECOM MEND that you read books, trade magazines, or get formal training before beginning any projects.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
Stock Inspection &
10" Min.
1
/4" Min.
3
/4" Min.
Requirements
Follow these rules when choosing and jointing stock:
DO NOT joint or surface plane stock that contains large or loose knots. Injury to the
operator or damage to the workpiece can occur if a knot becomes dislodged during the cutting operation.
Scrape all glue off the workpiece before jointing. Glue deposits on the workpiece, hard or soft, will gum up the cutterhead and produce poor results.
Remove foreign objects from the workpiece. Make sure that any stock you process with the jointer is clean and free of dirt, nails, staples, tiny rocks or any other foreign objects that could damage the cutterhead. These particles could also cause a spark as they strike the cutterhead and create a fire hazard.
Jointing and surface planing with the grain is
safer for the operator and produces a better finish. Cutting against the grain increases the
likelihood of kickback and workpiece tear-out. DO NOT cut against the grain! Cutting with the grain is feeding the stock across the cutterhead so the grain points down and back, as viewed from the front edge of the stock (see Figure 28).
Note: If the grain changes direction along the
edge of the workpiece, decrease the depth of cut and make additional passes.
CORRECT
OUTFEED TABLE
ROTATION
FEED DIRECTION
INFEED TABLE
With Grain
INCORRECT
ROTATION
OUTFEED TABLE
FEED DIRECTION
INFEED TABLE
Note: Wood stacked on a concrete or dirt
surface can have small pieces of concrete or stone pressed into the surface.
Make sure all stock is sufficiently dried before jointing. Wood with a moisture content over
20% will cause unnecessary wear on the cutters and poor cutting results. Excess moisture can also hasten rust and corrosion.
Make sure your workpiece exceeds the min-
imum dimension requirements, as shown in Figure 29, before processing it through the jointer, or the workpiece may break or kick­back during the operation.
10" Min.
3
/4" Min.
Against Grain
Figure 28. Proper grain alignment with the
cutterhead.
Only process natural wood fiber through your jointer. Your jointer is designed to cut only natural wood stock. This machine is NOT designed to cut metal, glass, stone, tile, prod­ucts with lead-based paint, or products that contain asbestos—cutting these materials with a jointer may lead to injury.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
1
/4" Min.
10" Min.
1
/2" Min.
1" Min.
Figure 29. Minimum stock dimensions for jointer.
-27-

Squaring Stock

Squaring stock involves four steps performed in the order below:
1. Surface Plane On The Jointer: The concave face of the workpiece is surface planed flat with the jointer (see Figure 30).
Figure 30. Surface plane on the jointer.
2. Surface Plane On a Thickness Planer: The
opposite face of the workpiece is surface planed flat with a thickness planer (see Figure 31).
3. Edge Joint On The Jointer: The concave edge
of the workpiece is jointed flat with the jointer (see Figure 32).
Figure 32. Edge joint on the jointer.
4. Rip-Cut On A Table Saw: The jointed edge of
the workpiece is placed against a table saw fence and the opposite edge cut off (see Figure
33).
Previously
Surface Planed
Face
Figure 31. Surface plane on a thickness planer.
Previously
Jointed Edge
45
30
15
Figure 33. Rip-cut on a table saw.
-28-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
To surface plane on jointer:
1.
stock to ensure it is safe and suitable
Stock Inspection &
2.
infeed table height to desired cutting depth
For safety reasons, do not exceed
" per pass when surface
3
4
5
workpiece firmly against fence and infeed
To ensure workpiece remains sta-
of workpiece must
6. Feed workpiece completely across cutterhead
while keeping it firmly against fence and tables
Keep hands at least 4" away from cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutter­head, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks when­ever practical to further reduce risk of accidental
7
When squaring up stock, cut opposite side of workpiece with a planer instead of the jointer to ensure boths sides are parallel.

Surface Planing

The purpose of surface planing (see Figures 34–35) on the jointer is to make one flat face on a piece of stock to prepare it for thickness planing on a planer.
NOTICE
If you are not experienced with a jointer, set depth of cut to "0" and practice feeding workpiece across the tables as described for each of the jointing procedures. This process will better prepare you for actual operation.
Inspect
for the operation (see
Requirements section).
Set
for each pass.
IMPORTANT:
a cutting depth of 1⁄16 planing.
. Set fence to 90˚.
Figure 34. Example of surface planing operations.
. Start jointer.
. Place
table.
IMPORTANT:
ble during cut, concave sides face toward table and fence.
during the entire cut.
IMPORTANT:
hand contact with cutterhead.
. Repeat Step 6 until entire surface is flat.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
Figure 35. Illustration of surface planing results.
Tip:
Failure to use push blocks when surface plan­ing could result in your hands contacting rotat­ing cutterhead, which will cause serious per­sonal injury. ALWAYS use push blocks when surface planing on jointer!
-29-

Edge Jointing

The purpose of edge jointing is to produce a finished, flat-edged surface that is suitable for joinery or finish­ing, as shown in Figures 36–37. It is also a necessary step when squaring rough or warped stock.
To edge joint on jointer:
1. Inspect stock to ensure it is safe and suitable for the operation (see Stock Inspection &
Requirements section).
2. Set infeed table height to desired cutting depth
for each pass.
Figure 36. Example of edge jointing operation.
Removed
Surface
IMPORTANT: For safety reasons, cutting depth
should never exceed
3. Set fence to 90˚.
4. Start jointer.
5. Place workpiece firmly against fence and infeed
table.
IMPORTANT: To ensure workpiece remains
stable during cut, concave sides of workpiece must face toward table and fence.
6. Feed workpiece completely across cutterhead while keeping it firmly against fence and tables during the entire cut.
IMPORTANT: Keep hands at least 4" away from
cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely repo­sition it on the outfeed side to continue sup­porting workpiece. Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead.
1
8" per pass.
Figure 37. Illustration of edge jointing results.
-30-
7. Repeat Step 6 until the entire edge is flat.
Tip: When squaring up stock, cut opposite edge
of workpiece with a table saw instead of the jointer—otherwise, both edges of workpiece will not be parallel with each other.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

Bevel Cutting

To bevel cut on jointer:
1.
stock to ensure it is safe and suitable
Stock Inspection &
2
infeed table height to cutting depth desired
Cutting depth for bevel cuts is typically
, depending on hardness and
3
4
workpiece against fence and infeed table
5
6
push block in your leading hand, press workpiece against table and fence with firm pressure, and feed workpiece over cutterhead
When your leading hand gets within 4" of
the cutterhead, lift it up and over cutterhead, and
once
. Now, focus your pressure on outfeed end of the workpiece while feeding, and repeat same action with your trailing hand
keep
your hands safe, DO NOT let them get closer than
at any time during
7
as necessary, until you
are satisfied with the results.
Bevel cuts (see Figures 3839) can be made by setting the fence at the desired angle and feeding the workpiece firmly along the fence face, with the bottom inside corner firmly against the table. The cutting process typically requires multiple passes or cuts to bevel the entire edge of a workpiece.
Inspect
for the operation (see
Requirements section).
. Set
for each pass.
Note:
between 1⁄16" and 1⁄8" width of stock.
. Set fence tilt to desired angle of cut.
. Place
with concave side face down.
. Start jointer.
Figure 38. Fence setup for a bevel cut of 45°.
Removed
Surface
Figure 39. Illustration of bevel cutting results.
. With a
with a push block in your trailing hand.
Note:
place push block on portion of the workpiece it is 4" past cutterhead
when it gets within 4" of cutterhead. To help
4" from moving cutterhead operation!
. Repeat cutting process,
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-31-

Rabbet Cutting

The purpose of rabbet cutting (see Figures 4042) is to remove a section of the workpiece edge, as shown below. When combined with another rabbet cut edge, the rabbet joints create a simple, yet strong method of joining stock.
Figure 40. Typical rabbet cutting operation.
To rabbet cut on jointer:
1. Inspect stock to ensure it is safe and suitable
for the operation (see Stock Inspection & Requirements section).
2. Set infeed table height to desired cutting depth
for each pass.
IMPORTANT: For safety reasons, cutting depth
should never exceed 1⁄8" per pass.
3. Remove cutterhead guard.
4. Set fence to 90˚ and near front of jointer, so
amount of exposed cutterhead in front of fence matches size of desired rabbet.
5. Start jointer.
6. Place workpiece firmly against fence and infeed
table.
Figure 41. Completed rabbet cutting operation.
Removed
Surface
Figure 42. Illustration of rabbet cutting effects and
a few sample joints.
IMPORTANT: To ensure workpiece remains sta-
ble during cut, concave sides of workpiece must face toward table and fence.
7. Feed workpiece completely across cutterhead
while keeping it firmly against fence and tables during entire cut.
IMPORTANT: Keep hands at least 4" away from
cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposi­tion it on the outfeed side to continue support­ing workpiece. Use push blocks whenever prac­tical to further reduce risk of accidental hand contact with cutterhead.
8. Repeat Step 7 until rabbet is cut to depth.
When cutterhead guard is removed, attempt­ing any other cut besides a rabbet direct­ly exposes operator to moving cutterhead. ALWAYS replace cutterhead guard after rabbet cutting!
-32-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

ACCESSORIES

The following lathe accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-545-8420 or at sales@woodstockint.com.
The D1123 Knife Honer (ST1006) sharpens plan- er and jointer knives to a razor keen edge without removing having to remove them from cutterheads. Features two 400-grit stones, a flat stone for sharpen­ing bevels, and a diagonal stone for flat edges.
Figure 43. D1123 Knife Honer.
The D4018 Indexable Carbide Inserts (Set of 10) measure 14mm x 14mm x 2mm and are the replace­ment inserts for the ST1011.
Our D3833 4" Precision Square is made of hard- ened tempered polished steel, these 4 " precision squares are perfect for precision 90° layout and machine set-up. The blade measures 4" and the beam 3. Blade edges and beam faces are accurate to within ± 0.0006".
Figure 45. 4" Precision Square.
Figure 44. Indexable Carbide Insters for ST1011.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
The D4613 8" HSS Jointer Knives (Set of 4) are the replacement blades for the Steelex ST1006.
Figure 46. HSS Jointer Knives for Model ST1006.
-33-

MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments,
maintenance, or service.

General

Regular periodic maintenance on your STEELEX Model ST1006/ST1011 will ensure its optimum perfor­mance. Make a habit of inspecting your machine each time you use it.
Check for the following conditions and repair or replace when necessary:
Loose mounting bolts.
Worn switch.
Worn or damaged cords and plugs.
Damaged V-belt.
Any other condition that could hamper the safe
operation of this machine.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Cleaning/Protecting

Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.
Protect the unpainted cast iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces.
®
Keep the table rust-free with regular applications of a high-quality metal protectant.

Lubrication

NOTICE
Failure to follow reasonable lubrication prac­tices as instructed in this manual for your machine could lead to premature failure of components and void the warranty.
Your jointer features bearings that are lubricated and sealed at the factory. These bearing do not require any further attention unless they need to be replaced. If a bearing fails, your planer will probably develop a noticeable rumble or vibration, which will increase when the machine is under a load. The bear­ings are standard sizes and can be replaced through Woodstock.
Note: This maintenance schedule is based on average daily usage. Adjust the maintenance schedule to match your usage, to keep your planer running smoothly.
Daily:
Vacuum all dust on and around the table.
Clean machine and protect unpainted cast- iron.
Tighten loose mounting bolts.
Check/sharpen/replace damaged or worn knives (Page 38).
Every Month:
Check V-belt tension, damage, and wear (Page
48).
Clean/vacuum dust buildup from inside cabinet and off of motor.
-34-

V-Belts

To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condi­tion (free from cracks, fraying and wear) and properly aligned and tensioned (refer to the instructions on Page 48).
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional
Note:
, and if available, your
original purchase receipt. This information is required to properly assist you.

SERVICE

Troubleshooting

troubleshooting help, contact our Technical Support.
Before contacting Tech Support, find the machine serial number and manufacture date
Motor and Electrical
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Machine does not start or a breaker trips immediately after startup.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. STOP button depressed.
2. Incorrect power supply voltage or circuit size.
3. Power supply circuit breaker tripped/fuse blown.
4. Motor wires connected incorrectly.
5. Wiring open/has high resistance.
6. START/STOP switch at fault.
7. Start capacitor at fault.
8. Thermal overload relay has tripped.
9. Contactor not energized/has poor contacts.
10. Centrifugal switch at fault.
11. Motor at fault.
1. Workpiece material not suitable.
2. Excessive feed rate.
3. Excessive depth of cut.
4. Dull knives/inserts.
5. Dust collection problem, causing internal components to clog up with shavings.
6. Belt slipping; oil/grease on belt.
7. Pulley loose or not properly aligned.
8. Motor overheated.
9. Plug/receptacle at fault.
10. Run capacitor at fault.
11. Contactor not energized/has poor contacts.
12. Motor at fault.
1. Motor or other component loose.
2. Belt worn or loose.
3. Motor fan rubbing on fan cover.
4. Pulley loose or not properly aligned.
5. Knives/inserts at fault.
6. Cutterhead bearings at fault.
7. Centrifugal switch at fault.
8. Motor bearings at fault.
1. Rotate button head to reset.
2. Ensure correct power supply voltage and circuit size.
3. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.
4. Correct motor wiring connections.
5. Check/x broken, disconnected, or corroded wires.
6. Replace switch.
7. Test/replace.
8. Reset; adjust trip load dial if necessary; replace.
9. Test all legs for power/replace.
10. Adjust/replace centrifugal switch if available.
11. Test/repair/replace.
1. Ensure workpiece is suitable for jointing (Page 27).
2. Reduce feed rate.
3. Reduce depth of cut.
4. Sharpen/replace knives (Page 38); rotate/replace inserts (Page 41).
5. Clear blockages; move machine closer to dust collector; upgrade dust collector.
6. Tension/replace belt (Page 48); clean belt; ensure pulleys are aligned (Page 49).
7. Re-align pulleys; replace shaft key; tighten pulley set screw.
8. Clean motor, let cool, and reduce workload.
9. Test for good contacts/correct wiring.
10. Test/repair/replace.
11. Test all legs for power/replace.
12. Test/repair/replace.
1. Inspect/replace damaged bolts/nuts, and retighten with thread locking uid.
2. Inspect/replace belt (Page 48).
3. Fix/replace fan cover; replace loose/damaged fan.
4. Re-align pulleys; replace shaft key; tighten pulley set screw.
5. Resharpen/replace knives; set knife alignment/height correctly.
6. Replace bearing(s)/realign cutterhead.
7. Replace.
8. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-35-
Operations
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Tables are hard to adjust.
Excessive snipe (gouge in end of board that is uneven with rest of cut).
Workpiece stops in middle of cut.
Workpiece chipping, tear-out, indentations, or overall rough cuts.
Fuzzy grain left in workpiece.
Long lines or ridges that run along the length of the board.
Uneven cutter marks, wavy surface, or chatter marks across face of workpiece.
Glossy surface; scorching or burn marks on workpiece.
Workpiece is concave or convex along its length after jointing.
1. Table lock is engaged/partially engaged.
2. Table stops blocking movement.
1. Outfeed table is set too low, or knives (straight knife cutterheads only) set too high.
2. Operator pushing down on trailing end (infeed side) of workpiece as it leaves cutterhead.
1. Outfeed table set too high. 1. Align outfeed table with cutterhead knives/inserts at
1. Not feeding workpiece to cut "with the grain."
2. Dull knives/inserts.
3. Workpiece not suitable for jointing.
4. Nicked or chipped knives or inserts.
5. Feeding workpiece too fast.
6. Excessive depth of cut.
7. Lack of proper dust collection or clogged dust port.
1. Wood has high moisture content.
2. Dull knives/inserts.
1. Nicked or chipped knives/inserts.
2. Loose or incorrectly installed insert(s).
3. Dirt or debris under carbide inserts (spiral cutterheads only).
1. Feeding workpiece too fast.
2. Knives/inserts not positioned at even heights in the cutterhead.
3. Dirt or debris under carbide inserts (spiral cutterheads only).
1. Dull knives/inserts.
2. Feed rate too slow.
1. Workpiece not held with even pressure against outfeed table during cut.
2. Workpiece too uneven at start of operation.
3. Outfeed table not parallel with infeed table.
1. Completely loosen table locks.
2. Loosen/reset table stop bolts.
1. Align outfeed table with cutterhead knives/inserts at
top dead center (Page 45).
2. Focus most of the workpiece pressure against outfeed table while cutting.
top dead center (Page 45).
1. Turn workpiece 180° before feeding again.
2. Sharpen/replace knives; rotate/replace insert(s) (Page
38).
3. Ensure workpiece is suitable for jointing (Page 27).
4. Replace knives (Page 38); rotate/replace insert(s) (Page
41).
5. Reduce feed rate.
6. Reduce depth of cut.
7. Clear blockages, ensure dust collection is operating eciently; upgrade dust collector.
1. Ensure wood moisture content is less than 20%. Allow to dry if necessary.
2. Replace/rotate knives/inserts (Page 38).
1. Replace/rotate knives/inserts (Page 38).
2. Remove/replace insert(s) and install properly (Page 41).
3. Remove inserts, properly clean mounting pocket and re-install (Page 41).
1. Reduce feed rate.
2. Position knives so they are set up evenly in cutterhead (Page 38). Remove, clean, and re-install any inserts that are "raised" in cutterhead (Page 41).
3. Remove inserts, properly clean mounting pocket and re-install (Page 41).
1. Sharpen/replace knives; rotate/replace insert(s) (Page
38).
2. Increase feed rate.
1. Apply even downward pressure against workpiece throughout entire travel along outfeed side during cut.
2. Take partial cuts to remove extreme high spots before doing a full pass.
3. Check/adjust table parallelism (Page 42).
-36-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

General

Inspecting Knives

This section covers the most common service adjust­ments or procedures that may need to be made during the life of your machine.
If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com.
MAKE SURE that your machine is unplugged during all service procedures! If this warning is ignored, serious personal injury may occur.
The height of the knives can be inspected with a straightedge to ensure that they are set even with the outfeed table at their highest point in the cutterhead rotation, or top dead center (TDC).
To inspect the knives:
1. DISCONNECT MACHINE FROM POWER!
2. Remove cutterhead guard or block it open.
3. Using a straightedge on outfeed table, check height of each knife at positions shown in Figure
47.
Black Lines Represent Straightedge Positions From Overhead View
Knife at TDC
Straightedge
Outfeed Infeed
Figure 47. Using a straightedge to inspect knives.
— Knives are set correctly set when they just
touch bottom of straightedge at TDC in each of straightedge positions.
— If knives do not touch straightedge or they lift
up at any position, then those knives need to be adjusted.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-37-
Adjusting/Replacing
Knives (ST1006)
Setting the knives correctly is crucial to the proper operation of the jointer and it plays an important role in keeping the knives sharp. If one knife is higher than the others, it will do the majority of the work, and thus, become dull much faster.
There are two options for setting the knives—the straightedge method and the knife-setting jig meth­od. Each option has advantages and disadvantag­es; the correct one for you will become a matter of personal preference. For best results, the tables must be parallel with each other (refer to Checking/ Adjusting Table Parallelism on Page 42) and the outfeed table height must be properly set (refer to
Setting Outfeed Table Height on Page 45).
Knife-Setting Jig Method: Both tables are lowered to fit the jig on the cutterhead, as shown in Figure 49, and the knife heights are set to just touch the
middle pad of the jig.
The knife setting jig makes it easy to ensure that the knives project out of the cutterhead evenly. After using the knife setting jig to set the knives, you have to re-adjust the outfeed table height to ensure that it is even with the knives at their highest point of rotation.
If you are using the positive stops on the tables, they will need to also be reset before operation. Also, for the knife setting jig to work correctly, the outfeed table must be parallel with the cutterhead.
Straightedge Method: A high-quality straightedge (or Jointer Pal and the knife heights are set to the bottom of the straightedge, (see Figure 52). Because the knife pro- jection height from the cutterhead is dependent on the outfeed table height, the outfeed table must be set as described in Setting Outfeed Table Height on Page 45 for this method to work correctly.
Outfeed Infeed
Figure 48. Example of straightedge method for
When using the straightedge method to set the knives, you will not need to move the outfeed table once it is set and you will always be assured that the knives are even with the outfeed table in their high­est point of rotation (TDC)—even if the cutterhead is not parallel with the outfeed table.
®
) is held flat against the outfeed table
Straightedge
setting knife heights.
Middle
Pad
Figure 49. Example of knife-setting jig positioned
over cutterhead knife.
-38-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
The Model ST1006 comes with both jack screws and springs inside the cutterhead to provide two options for adjusting the knives (see Figure 50).
Note: Only one of these options is needed to set the knives—Step 5 gives the details.
Figure 50. Cutterhead profile diagram.
Tools Needed Qty
Knife-Setting Jig ................................................................... 1
Hex Wrench 3mm ................................................................. 1
Open-End Wrench 10mm.................................................. 1
5. Loosen the cutterhead gib bolts (see Figure 51), starting in the middle, and alternating back and forth until all of the gib bolts are loose, but not falling out.
Loosens
Knife
Tightens
Knife
Figure 51. Gib bolt loosening/tightening direction.
First Time Only
If this is the first time you are setting the knives,
remove the gib and knife from the cutterhead. Decide which adjustment option you are going to use between the jack screws and the springs.
—If you decide to use the jack screws, remove
the springs from the cutterhead (they are located directly below the knives).
To adjust/replace the knives:
1. DISCONNECT JOINTER FROM POWER SOURCE!
2. Remove the cutterhead guard from the table
and move the fence back as far as it will go.
3. Open the back cover to expose the cutterhead
pulley.
4. Rotate the cutterhead pulley to get access to
one of the cutterhead knives.
—If you decide to use the springs, just thread the
jack screws completely into the cutterhead so they will not get lost. Replace the gib and knife.
6. Remove and clean the gibs and clean inside the cutterhead slot to remove all pitch or sawdust. Coat the knives and gibs with a metal protectant, then fit the gibs back in the cutterhead with the new knives.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-39-
7. Adjusting the knife heights:
Jack Screws: Using a 3mm hex wrench, find
the jack screws through the access holes in the cutterhead (see Figure 58) and rotate the jack screws to raise or lower the knife. When the knife is set correctly, it will barely touch the bottom of the straightedge or the knife setting jig mid­dle pad (depending on which method you are using). Snug the gib bolts tight enough to just hold the knife in place. Repeat on the other side of the cutterhead, then repeat Steps 5–7 with the rest of the knives.
Springs: Push the knife down with the straight-
edge or middle pad of the knife setting jig, keep­ing the straightedge flat against the outfeed table or the knife setting jig feet evenly against the cutterhead (depending on which method you are using). Tighten the gib bolts just tight enough to hold the knife in place. Repeat on the other side of the cutterhead, then repeat Steps
5–7 with the rest of the knives.
8. Rotate the cutterhead to the first knife you start-
ed with. Slightly tighten all the gib bolts, starting at the ends and working your way to the middle by alternating left and right (see Figure 53). Repeat this step on the rest of the knives.
Figure 52. Jack screw access hole.
3
Figure 53. Gib bolt tightening sequence.
9. Repeat Step 8.
10. Repeat Step 8, but final tighten each gib bolt.
11. If you used the knife setting jig to set the
knife heights, use the straightedge to adjust the outfeed table height evenly with the knives at top dead center (the highest point in their rotation). If you used the straightedge to set the knife heights, skip to the next step.
12. Replace the cutterhead guard and the close the back cover.
1
42
-40-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
Rotating/Replacing
Cutterhead Inserts
(ST1011)
2. Remove cutterhead guard from table, and lower
infeed and outfeed tables as far as they go, to provide access to cutterhead (see Figure 55).
This spiral cutterhead is equipped with indexable car­bide inserts. Each insert can be rotated to reveal any one of its four cutting edges. Therefore, if one cutting edge becomes dull or damaged, simply rotate it 90˚ to reveal a fresh cutting edge (see Figure 54).
Each insert has a reference dot on one corner. As the insert is rotated, the reference dot location can be used as an indicator of which edges are used and which are new. When the reference dot revolves back around to its starting position, the insert should be replaced.
Reference
Dot
Torx
Screw
Cutterhead
Insert
Figure 55. Cutterhead inserts and Torx screws.
3. Remove cabinet rear access panel to expose
cutterhead pulley.
4. Rotate cutterhead pulley to provide access to insert(s) to be rotated/replaced.
5. Put on heavy leather gloves for protection.
6. Remove any sawdust or debris from head of
insert, Torx screw, and surrounding area.
Figure 54. Insert rotating sequence.
Tools Needed Qty
Phillips Screwdriver ............................................................. 1
Torque Wrench ...................................................................... 1
T-20 Torx Bit ............................................................................ 1
Precision Straightedge ....................................................... 1
To rotate or replace spiral cutterhead insert:
1. DISCONNECT MACHINE FROM POWER!
7. Remove Torx screw and insert, then clean all
dust and debris from both parts and pocket they were removed from.
Tip: Use low-pressure compressed air or vac-
uum nozzle to clean cutterhead pocket.
8. Re-install insert so that a fresh cutting edge faces outward, making sure it is properly seated in cutterhead pocket.
— If all four insert cutting edges have been
used, replace insert with a new one. Always position reference dot in same position when installing a new insert.
9. Lubricate Torx screw threads with a small amount of light machine oil, wipe excess off, and torque screw to 48–50 inch/pounds.
Note: If too much oil is applied to the
threads, excess will attempt to squeeze out of threadedhole as you install insert and force it to raise slightly, making it out of alignment.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-41-
Checking/Adjusting
Table Parallelism
If the tables are not parallel with the cutterhead or each other, then poor cutting results and kickback may occur.
To check the outfeed table parallelism:
1. DISCONNECT MACHINE FROM POWER!
5. Place the straightedge in the positions shown
in Figure 58. In each position, the straightedge should touch the cutterhead and sit flat on the outfeed table.
— If the straightedge touches the cutterhead
and sits flat across the outfeed table in each position, then the outfeed table is already parallel with the cutterhead. Check the infeed table to make sure that it is parallel with the outfeed table.
2. Remove the cutterhead guard and fence.
3. Loosen the outfeed table lock located at the
front of the machine, and loosen the jam nuts and adjustment bolts located at the back of the machine (see Figure 56).
Positive Stop Bolts
Figure 56. Table positive stop bolts.
4. Place the straightedge on the outfeed table
so it hangs over the cutterhead, and lower the outfeed table until the straightedge just touches the cutterhead body, as shown in Figure 57 (rotate the cutterhead if necessary).
— If the straightedge does not touch the
cutterhead and sit flat on the outfeed table in any of the positions, then the outfeed table is not parallel with the cutterhead. Correct the outfeed table parallelism, then correct the infeed table parallelism.
Black Lines Represent Straightedge Positions from Overhead View
Figure 58. Straightedge positions for verifying if
outfeed table is parallel with cutterhead.
Straightedge
Outfeed Table
Figure 57. Adjusting outfeed table even with
cutterhead body.
-42-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
Straightedge
Outfeed Table Infeed Table
To check the infeed table parallelism:
1. Follow all the steps for checking the outfeed
table parallelism to first make sure that the outfeed table is parallel with the cutterhead.
2. Raise the outfeed table higher than the
cutterhead.
Adjusting Table Parallelism
For safe and proper cutting results, the tables must be parallel with the cutterhead. Adjusting them to be parallel is a task of precision and patience, and may take up to one hour to complete. Luckily, this is considered a permanent adjustment and should not need to be repeated for the life of the machine.
3. Place the straightedge halfway across the infeed
table and halfway over the outfeed table, and adjust the infeed table even with the outfeed table, as shown in Figure 59.
Figure 59. Infeed and outfeed tables set evenly.
4. Place the straightedge in the positions shown
in Figure 60. In each position, the straightedge should sit flat against both the outfeed table and the infeed table.
— If the straightedge sits flat against both the
infeed and outfeed table, then the tables are parallel.
Due to the complex nature of this task, we recom­mend that you double check the current table posi­tions to make sure that they really need to be adjust­ed before starting.
The tables have four eccentric bushings under each corner that allow the tables to be adjusted parallel. These eccentric bushings are locked in place by pig­gybacked set screws (one on top of the other) and adjusted when the eccentric bushing is rotated.
The correct order for adjusting the table parallelism is to first adjust the outfeed table parallel with the cutterhead, then adjust the infeed table parallel with the outfeed table.
When setting the outfeed table, all measurements must be made from the cutterhead body—not the knives—or results may get skewed the next time you change knives.
IMPORTANT: The next steps are intended to be per­formed in succession with the same steps for checking the outfeed table. Do not continue until you have fol­lowed those steps.
— If the straightedge does not sit flat against
both the infeed and outfeed table in any of the positions, then the infeed table needs to be adjusted parallel with the outfeed.
Black Lines Represent Straightedge Positions from Overhead View
Figure 60. Straightedge positions for checking
infeed/outfeed parallelism.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-43-
To adjust the table parallelism:
1. Place the straightedge on the outfeed table
so it hangs over the cutterhead, and lower the outfeed table until the straightedge just touches the cutterhead body, as shown in
Figure 57 (rotate the cutterhead if necessary).
2. Remove the set screw from each of the four
eccentric bushings (see Figure 61) under the outfeed table, and loosen the set screws under­neath those removed set screws.
Black Lines Represent Straightedge Positions from Overhead View
Figure 62. Straightedge positions for verifying if
outfeed table is parallel with cutterhead.
Set Screw
Location
Eccentric
Bushing
Figure 61. Eccentric bushing and set screw location.
3. Place the straightedge in one of the positions
shown in Figure 62, and adjust the table (a small hammer and punch or pin-type spanner wrench may be necessary to turn the eccentric bushings) so that the straightedge touches the cutterhead while lying flat across the outfeed table. Repeat this step with each of the remain­ing straightedge positions as many times as necessary until the outfeed table is parallel with the cutterhead.
4. Tighten/replace the set screws in the eccentric bushings on the outfeed table.
5. Remove the set screw from each of the four eccentric bushings under the outfeed table, and loosen the set screws underneath those removed set screws.
6. Place the straightedge halfway across the infeed table and halfway over the outfeed table, and adjust the infeed table even with the outfeed table, as shown in Figure 59.
7. Place the straightedge in one of the positions shown in Figure 60, and adjust the eccentric bushings under the infeed table so the straight­edge lies flat against both tables. Repeat this step with each of the remaining straightedge positions as many times as necessary until the infeed table is parallel with the outfeed table.
8. Tighten/replace the set screws in the eccentric bushings on the infeed table.
9. Set the outfeed table height (see Page 30).
-44-
10. Set the knives (refer to Page 38).
11. Reinstall the cutterhead guard and fence.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
Setting Outfeed Table
Top Dead
Center
Height
The outfeed table height must be even with the top of the cutterhead knives. If the outfeed table is set too low, there will be snipe. If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the chance of kickback.
6. Use motor pulley to rotate cutterhead until one of the knives or inserts is at top dead center (its highest point during rotation), as illustrated in Figures 64–65.
Top Dead
Center
ST1006
Tools Needed Qty
Straightedge .......................................................................... 1
Open-End Wrench 16mm.................................................. 1
To set outfeed table height:
1. DISCONNECT MACHINE FROM POWER!
2. Remove cutterhead guard, fence, and cabinet
rear access panel.
3. Knife-Style Cutterhead Only: Correctly set knife heights. Refer to Adjusting/Replacing Knives (ST1006) on Page 38 for detailed instructions.
4. Loosen outfeed table lock located at front of machine, and loosen jam nuts and positive stop bolts located at back of machine just behind outfeed table (see Figure 63).
Stop Bolts
ST1011
Figure 64. Knife or insert at top dead center.
7. Use outfeed table adjustment lever to set
outfeed table so that knife or insert barely touches straightedge, as illustrated in Figure 65.
ST1006
Straightedge
Outfeed Infeed
Jam Nuts
Figure 63. Outfeed table positive stop bolts.
5. Place straightedge on outfeed table so it extends
over cutterhead.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
ST1011
Straightedge
Outfeed Infeed
Figure 65. Using straightedge to check outfeed
table height.
8. Tighten outfeed table lock located at front of
machine, and tighten outfeed positive stop bolts and jam nuts located at back of machine (see Figure 63) so that outfeed table will not move during operation.
9. Re-install cutterhead guard, fence, and cabinet
rear access panel.
-45-
Setting Infeed Table
Calibrating Depth
Height
The infeed table on the Model ST1006/ST1011 has positive stop bolts that, when properly set up, allow the operator to quickly adjust the infeed table between finish/final cuts and shaping/heavy cuts.
We recommend setting the minimum depth of cut to
1
/32" and the maximum depth of cut to 1/8" for most operations. DO NOT exceed machine or kickback and serious injury may occur!
Each positive stop bolt (see Figure 66) controls the top or bottom range of the table movement. The jam nut locks the positive stop bolt in position so it will not move during operation.
Jam Nuts
1
8 " cut per pass on this
Top Height
Scale
The depth-of-cut scale can be calibrated or "zeroed" to make sure the cutting depth shown on the scale matches the actual cutting depth (per pass).
Tools Needed Qty
Straightedge .......................................................................... 1
Phillips Screwdriver #2 ....................................................... 1
To calibrate the depth scale:
1. DISCONNECT MACHINE FROM POWER!
2. Loosen the infeed table positive stop bolts (see Figure 66).
3. Use a straightedge to help adjust the infeed
table exactly even with the outfeed table, as shown in Figure 67.
Bottom Height
Figure 66. Positive stop bolts for infeed table.
Straightedge
InfeedOutfeed
Figure 67. Infeed table even with outfeed table.
4. Using a screwdriver, adjust the scale pointer to
“0” (see Figure 68), then reset the infeed table positive stops.
-46-
Figure 68. Depth scale adjusted to “0” position.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

Setting Fence Stops

The fence stops simplify the task of adjusting the fence to 45˚ inward, 90˚, and 45˚ outward (135˚).
To set 45˚ inward fence stop:
1. DISCONNECT MACHINE FROM POWER!
2. Tilt the fence approximately 45° inward (Figure
69) onto the positive stop bolts, using a 45°
square as a gauge.
3. Loosen the jam nut on the 45° inward positive stop bolt shown in Figure 69.
2. Using a 90° square, adjust the fence to the 90° position, as shown in Figure 71.
Figure 71. Adjusting fence to 90˚.
3. Tighten the set screw in the plunger lock collar.
Positive
Stop
Jam Nut
Figure 69. Fence adjusted 45˚ inward.
4. Adjust the positive stop bolts until the fence is
exactly 45° inward while resting on the bolts (verify the angle with a 45° square).
5. Retighten the jam nut loosened in Step 2.
To set 90˚ fence stop:
1. Loosen the set screw in the plunger lock collar
shown in Figure 70, and loosen the fence tilt lock.
4. Adjust the indicator (if necessary) to 0° to calibrate the fence tilt scale.
To set 45° outward fence stop:
1. Loosen the fence tilt lock, and position the fence
against the 45° outward positive stop bolt.
2. Loosen the jam nut on the 45˚ outward fence positive stop bolt (see Figure 72).
3. Adjust the 45˚ outward positive stop bolt until the fence is exactly 45° outward while resting on the bolt, as shown in Figure 72.
Plunger Lock
Collar
Fence Tilt
Scale
Figure 70. Fence controls.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
45° Outward
Positive Stop
Bolt
Figure 72. Adjusting fence 45˚ outward.
4. Retighten the jam nut loosened in Step 2.
-47-
Tensioning/Replacing
V-Belt
To ensure optimum power transmission from the motor to the cutterhead, the belt must be in good condition (free from cracks, fraying and wear) and properly tensioned. As the machine is used, the
belts will slightly wear and stretch, eventually losing their efficiency of transmitted power until they can be retensioned.
Also, a new belt typically has a break-in period, and should be checked/retensioned after the first 16 hours of belt life, as it will stretch and seat during this time.
4. Press belt with moderate pressure in center to check belt tension. Belt is correctly tensioned when there is approximately pushed, as shown in Figure 74.
—If there is more than
check belt tension, repeat the tensioning pro­cedure until it is correct.
Cutterhead Pulley
Approximately
1
/4" Deection
1
4" deflection when
1
4" deflection when you
Tool Needed Qty
Wrenches or Sockets 13mm ............................................. 2
Tensioning Belt
1. DISCONNECT MACHINE FROM POWER!
2. Remove cabinet rear access panel and loosen motor bracket fasteners shown in Figure 73.
Motor Pulley
Figure 74. Correct belt deflection when properly
tensioned.
4. Tighten motor bracket fasteners (see Figure 73),
and replace cabinet rear access panel.
Replacing Belt
1. DISCONNECT MACHINE FROM POWER!
2. Remove cabinet rear access panel and loosen motor bracket fasteners shown in Figure 73.
3. Have another person lift motor as you remove
belt and replace it with a new one. It may help to use a 2x4 as a lever to raise motor.
4. Follow Steps 4–5 in Tensioning Belt procedure above to set correct belt tension.
Figure 73. Motor bracket bolts (black arrows) and
motor mount bolts (white arrows).
3. Press down on motor to keep tension on belt.
-48-
5. Tighten motor bracket fasteners (see Figure 73) and replace cabinet rear access panel.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

Pulley Alignment

Cutterhead
Pulley
Motor Pulley
Alignment
Pulley alignment is another important factor in power transmission and belt life. The pulleys should be par­allel to each other and in the same plane (coplanar) for optimum performance.
Each pulley can be adjusted by loosening the motor mount bolts, sliding the motor in or out, and retight­ening the fasteners to lock the motor pulley in place.
To align the pulleys:
1. DISCONNECT MACHINE FROM POWER!
2. Open the back cover and remove the belt guard.
4. Loosen the motor mount bolts shown in Figure 76.
3. Visually check the alignment of the two pulleys
to make sure that they are aligned and that the V-belts are straight up and down (see Figure
75).
— If the pulleys are aligned, go to Step 8.
— If the pulleys are NOT aligned, do Steps 4–7.
Figure 75. Pulleys aligned.
Figure 76. Motor mount bolts for adjusting pulley
alignment (white arrows).
5. Shift the motor horizontally as needed to align the motor pulley with the cutterhead pulley.
6. Tighten the motor mount bolts.
7. Close the back cover and reinstall the belt guard.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-49-

ELECTRICAL COMPONENTS

Motor Junction Box
Control Panel Assembly
STOP/Reset
Switch
ON Switch
Magnetic Switch
Assembly
To Control Panel
Contactor
Thermal
Overload Relay
To Motor
To Power Source
-50-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
ON
Switch
Top
STOP/Reset
Switch
Hot
Ground

ST1006/ST1011 Wiring Diagram

240 VAC
G
Hot
240 VAC
6-20 PLUG
Bl
A1
1L1 3L2 5L3
13no
Contactor
2T1 4T2 6T3
98 97 96 95
14no
Thermal Overload
Hot
Hot
Ground
CONTROL
PANEL
(from behind)
A2
3
1
5
4
2
Ground
MAGNETIC
SWITCH
ASSEMBLY
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
240V
MOTOR
1
3 2
5
Start
Ground
8
4
Capacitor
200MFD 250VAC
Run
Capacitor
30MFD
450VAC
-51-

PARTS

Stand Breakdown

35-5
42
43
44
45
46
47
23
22
20
35
29
35-4
35-3
34
30
33
32
27 26
28-2
28-5
28-6
25
28-1
28
24
37
28-3
28-4
28-7
38
39
28-8
28-9
28-10
28-11
35-2
63
1
2
3
52
35-1
16
36
21
17
4
5
6
7
8
9
10
19
18
12
60
11
59
58
12
57
13
56
14
15
55
54
53
62
61
51
48
49
-52-
50
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
Stand Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 XST1006001 FLAT WASHER 5MM 28-11 XST1006028-11 CONTACT PLATE 16MM 2 XST1006002 MOTOR ACCESS PANEL 29 XST1006029 CAP SCREW M8-1.25 X 25 3 XST1006003 FLANGE SCREW M6-1 X 12 30 XST1006030 LOCK WASHER 8MM 4 XST1006004 BELT GUARD 32 XST1006032 HEX NUT M5-.8 5 XST1006005 CABINET STAND 33 XST1006033 FLAT WASHER 5MM 6 XST1006006 FLAT WASHER 6MM 34 XST1006034 PHLP HD SCR M5-.8 X 20 7 XST1006007 HEX NUT M6-1 35 XST1006035 MAGNETIC SWITCH ASSEMBLY 8 XST1006008 PHLP HD SCR M5-.8 X 16 35-1 XST1006035-1 MAG SWITCH REAR COVER 9 XST1006009 FLAT WASHER 5MM 35-2 XST1006035-2 CONTACTOR NHD C-09D 230V 10 XST1006010 DUST PORT 4" 35-3 XST1006035-3 OL RELAY NHD NTH-17 14-17A 11 XST1006011 HEX NUT M8-1.25 35-4 XST1006035-4 MAG SWITCH COVER (FRONT) 12 XST1006012 FLAT WASHER 8MM 35-5 XST1006035-5 POWER CORD 12G 3W 72" 6-20P 13 XST1006013 WHEEL SLEEVE 36 XST1006036 STRAIN RELIEF 14 XST1006014 WHEEL 37 XST1006037 CAP SCREW M6-1 X 10 15 XST1006015 HEX BOLT M8-1.25 X 65 38 XST1006038 FLAT WASHER 6MM 16 XST1006016 MOTOR BRACKET 39 XST1006039 SWITCH MOUNTING PLATE 17 XST1006017 FLANGE NUT 5/16-18 42 XST1006042 EXT RETAINING RING 9MM 18 XST1006018 CARRIAGE BOLT 5/16-18 X 3/4 43 XST1006043 FLAT WASHER 12MM 19 XST1006019 CARRIAGE BOLT 5/16-18 X 1-1/4 44 XST1006044 CLEVIS PIN 20 XST1006020 FLAT WASHER 5/16 45 XST1006045 HEX BOLT M8-1.25 X 50 21 XST1006021 HEX NUT 5/16-18 46 XST1006046 FLAT WASHER 8MM 22 XST1006022 ADJUSTABLE FOOT 3/8-15 X 1/34 47 XST1006047 HEX NUT M8-1.25 23 XST1006023 HEX NUT 3/8-16 48 XST1006048 HEX NUT M10-1.5 24 XST1006024 V-BELT A-45 4L450 49 XST1006049 FLAT WASHER 10MM 25 XST1006025 MOTOR PULLEY 50 XST1006050 HEX BOLT M8-1.25 X 100 26 XST1006026 SET SCREW M6-1 X 6 51 XST1006051 FLAT WASHER 8MM 27 XST1006027 KEY 5 X 5 X 30 52 XST1006052 FOOT PEDAL WHEEL AXLE 28 XST1006028 MOTOR 3HP 240V 1-PH 53 XST1006053 INT RETAINING RING 35MM 28-1 XST1006028-1 MOTOR FAN COVER 54 XST1006054 BALL BEARING 6202-2RS 28-2 XST1006028-2 MOTOR FAN 55 XST1006055 FOOT PEDAL WHEEL 28-3 XST1006028-3 CAPACITOR COVER 56 XST1006056 FOOT PEDAL WHEEL SLEEVE 28-4 XST1006028-4 S CAPACITOR 200M 250V 57 XST1006057 FOOT PEDAL BASE 28-5 XST1006028-5 CAPACITOR COVER 58 XST1006058 FLAT WASHER 10MM 28-6 XST1006028-6 R CAPACITOR 30M 450V 59 XST1006059 HEX NUT M10-1.5 28-7 XST1006028-7 MOTOR JUNCTION BOX 60 XST1006060 HEX BOLT M10-1.5 X 55 28-8 XST1006028-8 BALL BEARING 6204ZZ 61 XST1006061 FOOT PEDAL BRACKET 28-9 XST1006028-9 BALL BEARING 6203ZZ 62 XST1006062 FOOT PEDAL 28-10 XST1006028-10 CENTRIFUGAL SWITCH 16MM 3450 63 XST1006063 PHLP HD SCR M5-.8 X 16
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-53-
103
121
104
120
101 102
105
112
118 119
106
107
123

Jointer Breakdown

133
124
108
109
129
125
130
131
126
128
132
127
138
139
134
140
135
137
136
138
141
123
145
124
218
233
146
231
232
230
229
239
234
235
236
237
238
122
113
114
115
176
175
116
117
173
174
172
177
178
179
184 185 186 187
168
195
171
170
167
196 197
169
240
ST1011
163
Only
242
194
193
183
164
241
180
191
192
165
181
143
ST1006
Only
162
182
144
142
160
161
201 202
147
159
158
188
166
156
157
155
203
149
211 212
204
148
154
215
216 210
189
190
198
214
217
205
206
199
200
150
151
153
152
226
228
227
213
221 222 223 224 225
219 220
208
207
209
-54-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
Jointer Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 XST1006101 KNOB M10-1.5 152 XST1006152 RABBET TABLE EXTENSION 102 XST1006102 STUD 153 XST1006153 CAP SCREW M6-1 X 20 103 XST1006103 BUSHING 154 XST1006154 CHIP DEFLECTOR 104 XST1006104 ECCENTRIC SHAFT 155 XST1006155 CAP SCREW M6-1 X 12 105 XST1006105 SET SCREW M6-1 X 16 156 XST1006156 CAP SCREW M8-1.25 X 80 106 XST1006106 SET SCREW M8-1.25 X 12 157 XST1006157 LOCK WASHER 8MM 107 XST1006107 FENCE CARRIAGE 158 XST1006158 BEARING BLOCK (L) 108 XST1006108 HEX NUT M6-1 159 XST1006159 BALL BEARING 6004-2RS 109 XST1006109 HEX BOLT M6-1 X 25 160 XST1006160 SET SCREW M5-.8 X 16 (ST1006) 112 XST1006112 COLLAR 161 XST1006161 KNIFE LIFTER (ST1006) 113 XST1006113 CARRIAGE MOUNT 162 XST1006162 CUTTERHEAD 8" 4-KNIFE (ST1006) 114 XST1006114 FLAT WASHER 12MM 163 XST1006163 KEY 6 X 6 X 35 115 XST1006115 HEX NUT M12-1.75 164 XST1006164 KNIFE (SET OF 4) (ST1006) 116 XST1006116 CAP SCREW M10-1.5 X 30 165 XST1006165 GIB (ST1006) 117 XST1006117 FLAT WASHER 10MM 166 XST1001166 GIB SCREW (ST1011) 118 XST1006118 CAP SCREW M5-.8 X 16 167 XST1006167 INT RETAINING RING 47MM 119 XST1006119 GIB 168 XST1006168 BALL BEARING 6005-2RS 120 XST1006120 ECCENTRIC STUD 169 XST1006169 BEARING BLOCK (R) 121 XST1006121 FLAT WASHER 8MM 170 XST1006170 CUTTERHEAD PULLEY ALUMINUM 122 XST1006122 HEX NUT M8-1.25 171 XST1006171 FLAT WASHER 8MM 123 XST1006123 CONNECTING SHAFT W/2 HOLES 172 XST1006172 CAP SCREW M8-1.25 X 25 124 XST1006124 CAP SCREW M8-1.25 X 30 173 XST1006173 CAP SCREW M8-1.25 X 80 125 XST1006125 FLAT WASHER 6MM 174 XST1006174 GUARD CLAMP 126 XST1006126 TILT SCALE POINTER 175 XST1006175 CUTTERHEAD GUARD 127 XST1006127 FLAT WASHER 6MM 176 XST1006176 GUARD WARNING LABEL 128 XST1006128 BUTTON HD CAP SCREW M6-1 X 16 177 XST1006177 TORSION SPRING 129 XST1006129 LOCK LEVER M10-1.5 X 35 178 XST1006178 ROLL PIN 3 X 16 130 XST1006130 INDEX PIN ASSEMBLY 179 XST1006179 SPRING RETAINER 131 XST1006131 ROLL PIN 3 X 20 180 XST1006180 TABLE LIP 132 XST1006132 COMPRESSION SPRING 181 XST1006181 FLAT WASHER 6MM 133 XST1006133 HEX BOLT M6-1 X 25 182 XST1006182 CAP SCREW M6-1 X 20 134 XST1006134 HEX NUT M6-1 183 XST1006183 OUTFEED TABLE 135 XST1006135 FENCE SWIVEL BASE 184 XST1006184 SPRING PIN W/HOLE 136 XST1006136 LOCK COLLAR 185 XST1006185 BUMPER 137 XST1006137 SET SCREW M8-1.25 X 12 186 XST1006186 LOCK WASHER 6MM 138 XST1006138 LOCK COLLAR 187 XST1006187 CAP SCREW M6-1 X 25 139 XST1006139 SET SCREW M8-1.25 X 12 188 XST1006188 TABLE BASE 140 XST1006140 CLAMP 189 XST1006189 RIVET 2 X 4MM NAMEPLATE, STEEL 141 XST1006141 THREAD CLAMP 190 XST1006190 HEIGHT SCALE 142 XST1006142 TILT SCALE 191 XST1006191 SHORT ADJUSTING SCREW 143 XST1006143 PHLP HD SCR M6-1 X 10 192 XST1006192 HEX NUT M10-1.5 144 XST1006144 FLAT WASHER 6MM 193 XST1006193 SET SCREW M6-1 X 10 145 XST1006145 KNOB M10-1.5 ROUND 194 XST1006194 SET SCREW M6-1 X 10 146 XST1006146 STUD 195 XST1006195 ADJUSTING SCREW M10-1.5 X 110 147 XST1006147 FENCE 196 XST1006196 EXTENSION SPRING 148 XST1006148 SCALE 197 XST1006197 SPRING PIN 149 XST1006149 RIVET 198 XST1006198 CHIP BREAKER 150 XST1006150 INFEED TABLE 199 XST1006199 FLAT WASHER 6MM 151 XST1006151 TABLE SHAFT 202MM 200 XST1006200 HEX BOLT M6-1 X 12
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-55-
Jointer Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 XST1006201 FLAT WASHER 8MM 222 XST1006222 HEX WRENCH 4MM 202 XST1006202 TABLE LOCK LEVER M8-1.25 X 30 223 XST1006223 HEX WRENCH 5MM 203 XST1006203 ECCENTRIC BUSHING 224 XST1006224 HEX WRENCH 6MM 204 XST1006204 TABLE SHAFT 281MM 225 XST1006225 HEX WRENCH 8MM 205 XST1006205 SET SCREW M8-1.25 X 16 226 XST1006226 EXT RETAINING RING 8MM 206 XST1006206 TABLE SHAFT 281MM 227 XST1006227 KNIFE GAUGE BLOCK 207 XST1006207 DEPTH-OF-CUT POINTER 228 XST1006228 KNIFE GAUGE ROD 208 XST1006208 ROLL PIN 3 X 10 229 XST1006229 CONTROL BOX 209 XST1006209 FLAT HD SCR M4-.7 X 10 230 XST1006230 START BUTTON 210 XST1006210 PIVOT BRACKET 231 XST1006231 STOP BUTTON 211 XST1006211 ADJUSTING BLOCK 232 XST1006232 CONTROL PANEL FACE 212 XST1006212 HEX NUT M12-1.75 233 XST1006233 TAP SCREW M4 X 8 213 XST1006213 LEVER 234 XST1006234 SWITCH PEDESTAL ARM 214 XST1006214 HANDLE KNOB M12-1.75 235 XST1006235 FLANGE SCREW M6-1 X 16 215 XST1006215 CAP SCREW M8-1.25 X 40 236 XST1006236 CAP SCREW M10-1.5 X 25 216 XST1006216 CLAMP PLATE 237 XST1006237 LOCK WASHER 10MM 217 XST1006217 MEDIUM ADJUSTING SCREW 238 XST1006238 FLAT WASHER 10MM 218 XST1006218 PUSH BLOCK 239 XST1006239 BALL STRAIN RELIEF 219 XST1006219 WRENCH 8 X 10MM OPEN-ENDS 240 XST1011240 8" HELICAL CUT TERHEAD (ST1011) 220 XST1006220 WRENCH 12 X 14MM OPEN-ENDS 241 XST1011241 CUTTERHEAD INSERT 15 X 15 X 2.5MM (ST1011) 221 XST1006221 HEX WRENCH 2.5MM 242 XST1011242 FLAT HD TORX T20 M6-1 X 15
-56-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

Labels/Cosmetics

303
REF PART # DESCRIPTION REF PART # DESCRIPTION
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again.
304
309
301 302
305
310
306
307
311
312
301 XST1006301 FENCE/CUTTERHEAD WARNING LABEL 308 XST1006308 DECORATIVE STRIPE TAPE 302 XST1006302 CUTTERHEAD GUARD WARNING LABEL 309 XST1006309 DISCONNECT POWER LABEL 303 XST1006303 ELECTRICITY LABEL 310 XST1006310 MACHINE ID LABEL (ST1006) 304 XST1006304 CONTROL PANEL LABEL 310 XST1011310 MACHINE ID LABEL (ST1011) 305 XST1006305 EYE/EAR/LUNG INJURY HAZARD LABEL 311 XST1006311 MODEL NUMBER LABEL (ST1006) 306 XST1006306 READ MANUAL LABEL 311 XST1011311 MODEL NUMBER LABEL (ST1011) 307 XST1006307 STEELEX LOGO PLATE 312 XST1006312 TOUCH-UP PAINT, STEELEX BEIGE
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
308
-57-

WARRANTY

Woodstock International, Inc. warrants all STEELEX® machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the or machine part which in normal use has proven to be defective, provided that the original owner returns the product prepaid to the Bellingham, WA office, with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
STEELEX
®
factory service center or authorized repair facility designated by our
STEELEX
STEELEX
®
machinery complies with the provisions of any law or
®
machinery meets high quality and durability standards.
STEELEX
®
machine
-58-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

Warranty Registration

Name _______________________________________________________________________________________
Street _______________________________________________________________________________________
City __________________________ State _____________________________Zip _________________________
Phone # _______________________ Email ____________________________Invoice # ____________________
Model #_________Serial #______________Dealer Name__________________Purchase Date___________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? _____ Advertisement _____ Friend _____ Local Store _____ Mail Order Catalog _____Website _____ Other:
2. How long have you been a woodworker/metalworker? _____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years
®
3. How many of your machines or tools are STEELEX
_____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
4. Do you think your machine represents a good value? _____ Yes _____ No
?
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5. Would you recommend STEELEX
products to a friend? _____ Yes _____ No
6. What is your age group? _____ 20-29 _____ 30-39 _____ 40-49 _____ 50-59 _____ 60-69 _____ 70+
7. What is your annual household income? _____ $20,000-$29,000 _____ $30,000-$39,000 _____ $40,000-$49,000 _____ $50,000-$59,000 _____ $60,000-$69,000 _____ $70,000+
8. Which of the following magazines do you subscribe to?
____ Cabinet Maker ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Modeltec ____ Old House Journal
____ Popular Mechanics ____ Popular Science ____ Popular Woodworking ____ Practical Homeowner ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News
____ Today’s Homeowner ____ Wood ____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
9. Comments: _____________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
FOLD ALONG DOTTED LINE
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Place
Stamp
Here
WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 982272309
TAPE ALONG EDGESPLEASE DO NOT STAPLE
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