Steelex ST1006, ST1011 User Manual

MODEL ST1006/ST1011
8" JOINTER
(For Models Manufactured since 03/16)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © APRIL, 2016 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#17979MC
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment.
Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death.
The owner of this machine/equipment is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, blade/cutter integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable sta will help you troubleshoot problems and process warranty claims.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
manuals@woodstockint.com
Table of Contents
INTRODUCTION .................................................... 2
Contact Info .................................................................... 2
Machine Descriptions ................................................. 2
Manual Accuracy .......................................................... 2
Model ST1006 Specifcations .................................... 3
Model ST1011 Specifications ................................... 5
Identification .................................................................. 7
Controls & Components ............................................ 8
SAFETY .................................................................. 9
Safety Instructions for Machinery .......................... 9
Additional Safety for Jointers.................................11
POWER REQUIREMENTS ..................................... 12
Circuit Requirements ................................................12
Grounding Requirements .......................................13
Extension Cords ..........................................................13
SETUP .................................................................. 14
Unpacking .....................................................................14
Items Needed for Setup ........................................... 14
Inventory .......................................................................15
Hardware Recognition Chart .................................16
Cleanup .......................................................................... 17
Site Considerations ....................................................18
Assembly .......................................................................19
Knife Setting Jig .......................................................... 23
Dust Collection ............................................................ 23
Test Run ..........................................................................24
Recommended Adjustments ................................. 25
Tighten Belt ..................................................................25
OPERATIONS ....................................................... 26
Overview .......................................................................26
Stock Inspection & Requirements ........................ 27
Squaring Stock ............................................................28
Surface Planing ........................................................... 29
Edge Jointing ............................................................... 30
Bevel Cutting................................................................31
Rabbet Cutting ............................................................ 32
ACCESSORIES ...................................................... 33
MAINTENANCE .................................................... 34
General ........................................................................... 34
Schedule ........................................................................ 34
Cleaning/Protecting .................................................. 34
Lubrication .................................................................... 34
V-Belts ............................................................................. 34
SERVICE ............................................................... 35
Troubleshooting .........................................................35
General ........................................................................... 37
Inspecting Knives ....................................................... 37
Adjusting/Replacing Knives (ST1006) ................. 38
Rotating/Replacing Cutterhead
Inserts (ST1011) ...........................................................41
Checking/Adjusting Table Parallelism ................42
Setting Outfeed Table Height ................................ 45
Setting Infeed Table Height .................................... 46
Calibrating Depth Scale ........................................... 46
Setting Fence Stops ...................................................47
Tensioning/Replacing V-Belt .................................. 48
Pulley Alignment ........................................................49
ELECTRICAL COMPONENTS ............................... 50
ST1006/ST1011 Wiring Diagram ........................... 51
PARTS ................................................................... 52
Stand Breakdown ....................................................... 52
Jointer Breakdown .....................................................54
Labels/Cosmetics ........................................................57
WARRANTY .......................................................... 58
Warranty Registration ...............................................59
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive will be slightly different than what is shown in the man­ual
If you find this to be the case, and the difference between the manual and machine leaves you con­fused about a procedure
check our website for
an updated version. W
manuals and
manual
www.
woodstockint
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
Manufacture Date
from the machine ID label (see below). Also, if available, have a copy of your
on hand.
This information is required for all Tech Support calls.
MODEL XXXX
MACHINE NAME
Motor:
Specification:
Specification:
Specification:
Specification:
Weight:
Specifications
To reduce risk of serious personal injury when using this machine:
1. Read & understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended while it is running.
9. Do not use if cord/plug becomes damaged—promptly repair and protect cord from future damage.
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Prevent unauthorized use by children or untrained users.
Date
Serial Number
Manufactured for Woodstock in Taiwan
WARNING!
We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us.
IMPORTANT: Before contacting, please get the original purchase receipt, serial number, and manufacture date of your machine. This informa­tion is required for all Technical Support calls and it will help us help you faster.
Email: manuals@woodstockint.com

INTRODUCTION

Contact Info

Woodstock International Technical Support
Phone: (360) 734-3482
Email: techsupport@woodstockint.com
We want your feedback on this manual. What did
you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post current
updates for free on our website at
.com.
and Serial Number
original purchase receipt

Machine Descriptions

Following are the differences between the models covered in this manual:
Model ST1006 = 8", 3 HP, with 3-Knife Cutterhead
Model ST1011 = 8", 3 HP, with Helical Cutterhead
-2-
Manufacture
Date
Serial Number
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
MACHINE
SPECIFICATIONS
© Woodstock International, Inc. • Phone: (800) 840-8420 • Web: www.woodstockint.com
MODEL ST1006
8" JOINTER WITH ADJUSTABLE BEDS
Product Dimensions:
Weight ..................................................................................................................................................................................................................... 510 lbs.
Length x Width x Height .....................................................................................................................................................76-1/2 x 23-1/2 x 33 in.
Footprint (Length x Width) ..........................................................................................................................................................44-1/2 x 16-1/2 in.
Shipping Dimensions:
Carton #1
Type ........................................................................................................................................................................................................Wood Crate
Content .......................................................................................................................................................................................................Machine
Weight ........................................................................................................................................................................................................... 388 lbs.
Length x Width x Height ..........................................................................................................................................................81 x 24 x 11 in.
Carton#2
Type ..................................................................................................................................................................................................Cardboard Box
Content .............................................................................................................................................................................................................Stand
Weight ........................................................................................................................................................................................................... 157 lbs.
Length x Width x Height ..........................................................................................................................................................38 x 20 x 28 in.
Electrical:
Power Requirement.................................................................................................................. ....................................... 240V, Single-Phase, 60 Hz
Prewired Voltage........................................................................................................................................................................................................ 240V
Full-Load Current Rating ............................................................................................................................................................................................15A
Minimum Circuit Size ..................................................................................................................................................................................................20A
Connection Type ...........................................................................................................................................................................................Cord & Plug
Power Cord Included ...................................................................................................................................................................................................Yes
Power Cord Length ......................................................................................................................................................................................................6 ft.
Power Cord Gauge ...............................................................................................................................................................................................12 AWG
Plug Included ..................................................................................................................................................................................................................Yes
Included Plug Type .....................................................................................................................................................................................................6-20
Switch Type ............................................................................................................................................ Magnetic Switch w/Overload Protection
Motor:
Type.................................................................................................................. .......................................................... TEFC Capacitor-Start Induction
Horsepower .................................................................................................................................................................................................................. 3 HP
Phase ...............................................................................................................................................................................................................Single-Phase
Amps .................................................................................................................................................................................................................................15A
Speed ................................................................................................................................................................................................................... 3450 RPM
Power Transfer ...................................................................................................................................................................................................Belt Drive
Bearings ................................................................................................................................................................Sealed & Permanently Lubricated
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-3-
Main Specifications:
Operation
Bevel Jointing .............................................................................................................................................................................0 – 45 deg. L/R
Maximum Width of Cut ...............................................................................................................................................................................8 in.
Maximum Depth of Cut ...........................................................................................................................................................................1/8 in.
Minimum Workpiece Length ...................................................................................................................................................................10 in.
Minimum Workpiece Thickness ............................................................................................................................................................1/2 in.
Maximum Rabbeting Depth .................................................................................................................................................................. 5/8 in.
Number of Cuts Per Minute ................................................................................................................................................................ 21,400
Fence Information
Fence Length .................................................................................................................................................................................................35 in.
Fence Width ............................................................................................................................................................................................. 1-1/4 in.
Fence Height....................................................................................................................................................................................................5 in.
Fence Stops ...............................................................................................................................................................................45, 90, 135 deg.
Cutterhead Information
Cutterhead Type ........................................................................................................................................................................................4 Knife
Cutterhead Diameter ..........................................................................................................................................................................3-3/16 in.
Cutterhead Speed .............................................................................................................................................................................. 4800 RPM
Knife Information
Number of Knives ................................................................................................................................................................................................4
Knife Type ..............................................................................................................................................................................HSS, Single-Sided
Knife Length.....................................................................................................................................................................................................8 in.
Knife Width ...................................................................................................................................................................................................3/4 in.
Knife Thickness ...........................................................................................................................................................................................1/8 in.
Knife Adjustment ......................................................................................................................................................Jack Screws or Springs
Table Information
Table Length .......................................................................................................................................................................................76-5/16 in.
Table Width ......................................................................................................................................................................................................8 in.
Table Thickness .......................................................................................................................................................................................1-1/2 in.
Floor-to-Table Height .........................................................................................................................................................................32-5/8 in.
Table Adjustment Type ............................................................................................................................................................... Lever Action
Table Movement Type ...............................................................................................................................................................Parallelogram
Construction
Body Assembly ......................................................................................................................................................................................Cast Iron
Cabinet ....................................................................................................................................................................................Pre-Formed Steel
Fence Assembly .....................................................................................................................................................................................Cast Iron
Guard ............................................................................................................................................................................................. Die Cast Metal
Table ......................................................................................................................................................................Precision-Ground Cast Iron
Paint Type/Finish ......................................................................................................................................................................Powder Coated
Other Information
Number of Dust Ports ........................................................................................................................................................................................1
Dust Port Size ..................................................................................................................................................................................................4 in.
-4-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
MACHINE
SPECIFICATIONS
© Woodstock International, Inc. • Phone: (800) 840-8420 • Web: www.woodstockint.com
MODEL ST1011
8" JOINTER WITH MOBILE BASE
Product Dimensions:
Weight ..................................................................................................................................................................................................................... 508 lbs.
Length x Width x Height .....................................................................................................................................................76-1/2 x 23-1/2 x 33 in.
Footprint (Length x Width) ..........................................................................................................................................................44-1/2 x 16-1/2 in.
Shipping Dimensions:
Carton #1
Type ........................................................................................................................................................................................................Wood Crate
Content........................................................................................................................................................................................................ Machine
Weight ...........................................................................................................................................................................................................388 lbs.
Length x Width x Height ...........................................................................................................................................................81 x 24 x 11 in.
Carton#2
Type ..................................................................................................................................................................................................Cardboard Box
Content..............................................................................................................................................................................................................Stand
Weight ...........................................................................................................................................................................................................157 lbs.
Length x Width x Height ...........................................................................................................................................................38 x 20 x 28 in.
Electrical:
Power Requirement.................................................................................................................. ....................................... 240V, Single-Phase, 60 Hz
Full-Load Current Rating ............................................................................................................................................................................................15A
Minimum Circuit Size ..................................................................................................................................................................................................20A
Connection Type ...........................................................................................................................................................................................Cord & Plug
Power Cord Included ...................................................................................................................................................................................................Yes
Power Cord Length ......................................................................................................................................................................................................6 ft.
Power Cord Gauge ...............................................................................................................................................................................................12 AWG
Plug Included ..................................................................................................................................................................................................................Yes
Included Plug Type .....................................................................................................................................................................................................6-20
Switch Type ................................................................................................................. ON/OFF Push Button Switch w/Large Shut-Off Paddle
Motor:
Type.................................................................................................................. .......................................................... TEFC Capacitor-Start Induction
Horsepower .................................................................................................................................................................................................................. 3 HP
Phase ...............................................................................................................................................................................................................Single-Phase
Amps .................................................................................................................................................................................................................................15A
Speed ................................................................................................................................................................................................................... 3450 RPM
Power Transfer ...................................................................................................................................................................................................Belt Drive
Bearings ................................................................................................................................................................Sealed & Permanently Lubricated
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-5-
Main Specifications:
Operation
Bevel Jointing .............................................................................................................................................................................0 – 45 deg. L/R
Maximum Width of Cut ...............................................................................................................................................................................8 in.
Maximum Depth of Cut ...........................................................................................................................................................................1/8 in.
Minimum Workpiece Length ...................................................................................................................................................................10 in.
Minimum Workpiece Thickness ............................................................................................................................................................1/2 in.
Maximum Rabbeting Depth .................................................................................................................................................................. 5/8 in.
Number of Cuts Per Minute ................................................................................................................................................................ 21,400
Fence Information
Fence Length .................................................................................................................................................................................................36 in.
Fence Width ............................................................................................................................................................................................. 1-1/4 in.
Fence Height....................................................................................................................................................................................................5 in.
Fence Stops ...............................................................................................................................................................................45, 90, 135 deg.
Cutterhead Information
Cutterhead Type .......................................................................................................................................................................................... Spiral
Cutterhead Diameter ............................................................................................................................................................................ 3-3/8 in.
Number of Cutter Spirals ..................................................................................................................................................................................4
Number of Indexable Cutters .......................................................................................................................................................................40
Cutterhead Speed .............................................................................................................................................................................. 5350 RPM
Cutter Insert Information
Cutter Insert Type ..............................................................................................................................................Curved Indexable Carbide
Cutter Insert Length................................................................................................................................................................................ 15 mm
Cutter Insert Width .................................................................................................................................................................................. 15 mm
Cutter Insert Thickness ......................................................................................................................................................................... 2.5 mm
Table Information
Table Length ..........................................................................................................................................................................................76-3/8 in.
Table Width ......................................................................................................................................................................................................8 in.
Table Thickness ....................................................................................................................................................................................... 1-1/2 in.
Floor-to-Table Height .........................................................................................................................................................................32-5/8 in.
Table Adjustment Type ...............................................................................................................................................................Lever-Action
Table Movement Type ...............................................................................................................................................................Parallelogram
Construction
Body Assembly ......................................................................................................................................................................................Cast Iron
Cabinet ....................................................................................................................................................................................Pre-Formed Steel
Fence Assembly .....................................................................................................................................................................................Cast Iron
Guard ............................................................................................................................................................................................. Die Cast Metal
Table ......................................................................................................................................................................Precision-Ground Cast Iron
Paint Type/Finish ......................................................................................................................................................................Powder Coated
Other Information
Number of Dust Ports ........................................................................................................................................................................................1
Dust Port Size ..................................................................................................................................................................................................4 in.
Mobile Base ................................................................................................................................................................................................Built-In
-6-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
Machine Features
risk of
serious injury, read this
The instructions in this manual will be easier to understand if you become familiar with the location and names of the basic features of your new machine. Use the list below with the letters in Figure 1 and Figure 2 to identify the 8" jointer feature locations.
B C
D
E
A
F
G
H
L
J
I
K
Figure 1. Front view of machine.
A. Outfeed Table B. Fence C. Cutterhead Guard D. Control Panel E. Infeed Table F. Infeed Table Adjustment Lever G. Cutting Depth Scale H. Infeed Table Lock I. Mobile Base Lock Pedal J. Outfeed Table Lock K. Dust Port L. Outfeed Table Adjustment Lever M. Fence Tilt Handle N. Fence Tilt Lock
O. Outfeed Table Positive Stops P. Fence Lock Q. Belt Guard R. Infeed Table Positive Stops
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
M
N
O
R Q P
Figure 2. Back view of machine.
To reduce your
entire manual BEFORE using machine.
-7-
Controls &
Components
This section covers the basic controls used during routine operations.
STOP Button: Stops motor when pushed in and dis­ables the START button. Enable the START button by twisting the STOP button until it springs forward in the out position.
START Button: Starts motor only if the STOP button is in the out position (see Figure 3).
The outfeed table is preset with positive stops, so no range of movement is allowed (if it gets accidentally unlocked it will not move). To adjust the outfeed table positive stops refer to Setting Outfeed Table
Height on Page 46.
Fence Movement: The fence has a lock handle that
keeps it in position (see Figure 5). To move the fence, loosen the lock handle and slide the fence where needed.
Fence Tilting: The tilt lock (see Figure 5) secures the fence at any position in the available range. The plunger locks into an indexing ring to easily set the fence tilt to 90°. Positive stops stop the fence at 45° inward and 45° outward, for common 45° bevel cuts. Even when the fence is resting against the positive stops, the tilt lock must be tightened before cutting.
STOP Button
Figure 3. START/STOP button locations.
Table Movement: To move the infeed table, loosen
the table lock (see Figure 4), move the table with the table lever, then tighten the table lock. The infeed table will only move through the preset range of the positive stops. To adjust the infeed table positive stops, refer to Setting Infeed Table Height on Page
47.
Table Locks
START Button
Plunger
Fence Tilt
Lever
Figure 5. Fence lock, tilt lock and stop block
locations.
Tilt Lock
Fence
Lock Handle
Outfeed
Table Lever
-8-
Infeed Table
Lever
Figure 4. Table control locations.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
For Your Own Safety, Read Instruction Manual

SAFETY

Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machin­ery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alert­ness is required for safe operation of machinery. Never operate under the influence of drugs or alco­hol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electri­cal components or improperly grounded machinery. To reduce this risk, only allow qualified service per­sonnel to do electrical installation or repair work, and always disconnect power before accessing or expos­ing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making adjust­ments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safe­ty glasses or a face shield when operating or observ­ing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-9-
WEARING PROPER APPAREL. Do not wear cloth­ing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long­term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hearing pro­tection when operating or observing loud machin­ery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machin­ery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area.Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce acci­dental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recom­mended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any con­dition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may dam­age the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemi­cals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
-10-
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

Additional Safety for Jointers

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips can cause blindness or eye injuries. Workpieces or inserts/ knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings
KICKBACK. Occurs when workpiece is ejected from
machine at a high rate of speed. To reduce the risk of kickback-related injuries, use quality workpieces, safe feeding techniques, and proper machine setup or maintenance.
GUARD REMOVAL. Operating jointer without guard exposes operator to knives/inserts. Except when rab­beting, never remove guards for regular operations or while connected to power. Turn jointer OFF and disconnect power before clearing any shavings or sawdust from around cutterhead. After rabbeting or maintenance is complete, immediately replace all guards and ensure they are properly adjusted before resuming regular operations.
DULL/DAMAGED KNIVES/INSERTS. Dull knives/ inserts can increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/ inserts.
OUTFEED TABLE ALIGNMENT. Setting outfeed table too high can cause workpiece to hit table and get stuck, increasing risk of kickback. Setting out­feed table too low may cause workpiece to become tapered from front to back. Always keep outfeed table even with knives/inserts at top dead center (highest point during rotation).
INSPECTING STOCK. Impact injuries or fire may result from using poor workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign material. Workpieces with minor warping should be surface planed first with cupped side fac­ing infeed table.
GRAIN DIRECTION. Jointing against the grain or end grain can increase the risk of kickback. It also requires more cutting force, which produces chatter or exces­sive chip out. Always joint or surface plane WITH the grain.
MAXIMUM CUTTING DEPTH. To reduce risk of kick-
1
back, never cut deeper than
8 " per pass.
CUTTING LIMITATIONS. Cutting a workpiece that does not meet the minimum dimension require­ments can result in breakup, kickback, or accidental contact with cutterhead during operation. Never perform jointing, planing, or rabbeting cuts on pieces
3
smaller than 8" long,
4" wide, or 1⁄4" thick.
PUSH BLOCKS. Not using push blocks when surface planing may result in accidental cutterhead contact. Always use push blocks when planing materials less than 3" high or wide. Never pass your hands directly over cutterhead without a push block.
WORKPIECE SUPPORT. Loss of workpiece control while feeding can increase risk of kickback or acci­dental contact with cutterhead. Support workpiece continuously during operation. Position and guide workpiece with fence. Support long or wide stock with auxiliary stands.
FEED WORKPIECE PROPERLY. Kickback or acciden­tal cutterhead contact may result if workpiece is fed into cutterhead the wrong way. Allow cutterhead to reach full speed before feeding. Never start jointer with workpiece touching cutterhead. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never back work toward infeed table.
SECURE KNIVES/INSERTS. Loose knives or improp­erly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation.
1
Straight knives should never project more than
8 "
(0 .125") from cutterhead body.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-11-
ELECTRICAL

Circuit Requirements

Serious personal injury could occur if you con­nect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so.
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, an electri­cian or qualified service personnel MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equip­ment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connect­ed to a circuit protected by fuses, use a time delay fuse marked D.)
Incorrectly wiring or grounding this machine can cause electrocution, fire, or machine damage. To reduce this risk, only an electrician or qualified service person­nel should do any required electrical work on this machine.
Full-Load Current Rating
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amper­age drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
ST1006/ST1011
Full-Load Current Rating.......................... 15 Amps
This machine is prewired to operate on a power sup­ply circuit that has a verified ground and meets the following requirements:
ST1006/ST1011 Circuit Requirements
Nominal Voltage .............................................240V
Cycle ............................................................... 60 Hz
Phase ................................................. Single-Phase
Power Supply Circuit ................................20 Amps
Plug/Receptacle ....................................NEMA 6-20
The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.
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ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
an electrician or qualified service personnel, and it must comply with all local codes and
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!
Grounding
Requirements
This machine MUST be grounded. In the event of cer­tain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.
Improper connection of the equipment-grounding wire will increase the risk of electric shock. The wire with green insulation (with/without yellow stripes) is the equipment-grounding wire. If repair or replace­ment of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
GROUNDED
6-20 RECEPTACLE
No adapter should be used with plug. If plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by
ordinances.

Extension Cords

We do not recommend using an extension cord with this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with lon­ger extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:
Minimum Gauge Size ................................ 12 AWG
Maximum Length (Shorter is Better) ............50 ft.
Current Carrying Prongs
6-20 PLUG
Grounding Prong
Figure 6. Typical 6-20 plug and receptacle.
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-13-

SETUP

Unpacking

The Model ST1006/ST1011 was carefully packed when it left our warehouse. If you discover your machine is damaged immediately call your dealer.
Save the containers and all packing materials for pos­sible inspection by the carrier or its agent. Otherwise,
filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, you should inventory the contents.
SUFFOCATION HAZARD! Immediately discard all plas­tic bags and packing materi­als to eliminate choking/suf­focation hazards for children and animals.
Items Needed for
Setup
The following items are needed to complete the set up process, but are not included with your machine:
DESCRIPTION Qty
• Straightedges ............................................................... 1
Additional People ....................................................... 4
Phillips Screwdriver #2 .............................................. 1
Wrench or Socket 17mm ......................................... 1
Wrench or Socket 14mm ......................................... 1
Wrench or Socket 13mm ......................................... 1
Dust Collection System ............................................ 1
Dust Hose 4" ................................................................. 1
READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and fol­lowed. DO NOT risk your safety by not reading!
-14-
UNPLUG power cord before you do any assem­bly or adjustment tasks! Otherwise, serious per­sonal injury to you or oth­ers may occur!
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

Inventory

NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
Note: If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.
A
B
D
G
Figure 7. Wood crate inventory.
C
E
F
H
I
J
Wood Crate (Figure 7) Qty
A. Jointer Assembly ......................................................... 1
B. Carriage .......................................................................... 1
C. Fence ............................................................................... 1
D. Push Blocks ................................................................... 1
E. Rabbet Table ................................................................. 2
F. Cutterhead Guard ....................................................... 1
G. Hex Wrenches 2.5, 4, 5, 6, 8mm .......................1 Ea.
H. Handle ............................................................................. 1
I. Fence Tilt Lever ............................................................ 1
J. Open-End Wrench 8/10, 12/14mm ................1 Ea.
K. Knife Setting Jig (Not Shown) (ST1006) ............. 1
K. Indexable Carbide Inserts
(Not Shown) (ST1011) ............................................... 1
Cardboard Box (Figure 8) Qty
L. Stand Assembly w/Motor ........................................ 1
M. Pedestal Switch ........................................................... 1
N. Caster Wheel Assembly ............................................ 1
O. Belt Guard ...................................................................... 1
P. Dust Port ........................................................................ 1
Q. V-Belt ............................................................................... 1
If any parts are missing, find the part number in the back of this manual and contact Woodstock International, Inc. at (360) 734-3482 or at techsupport@woodstockint.com.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
L
O
N
Q
Figure 8. Cardboard box inventory.
Hardware (See Hardware Recognition Chart)
Hex Bolts M8-1.25 x 50 (Wheel/Stand) ............... 1
Hex Bolts M10-1.5 x 55 (Wheel/Stand) ............... 1
Flat Washer 8mm (Wheel/Stand) .......................... 2
Flat Washers 10mm (Wheel/Stand,
Carriage, Pedestal) ...................................................... 6
Hex Nuts M10-1.5 (Wheel/Stand) ......................... 2
Cap Screws M8-1.25 x 25 (Jointer/Stand) .......... 8
Lock Washers 8mm (Jointer/Stand) ..................... 8
Flange Bolts M6-1 x 10 (Belt Guard) .................... 2
Hex Nuts M6-1 (Belt Guard) .................................... 2
Flat Washers 6mm (Belt Guard) ............................. 2
Cap Screws M6-1 x 20 (Extension Table) ............ 2
Cap Screws M10-1.5 x 30 (Carriage) ..................... 2
Cap Screws M8-1.25 x 30 (Fence).......................... 2
Cap Screws M10-1.5 x 25 (Pedestal) .................... 2
Lock Washers 10mm (Pedestal) ............................. 2
Phillips Screws M5-.8 x 16 (Dust Port) ................. 4
Flat Washers 5mm (Dust Port) ................................ 4
M
P
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Hardware Recognition Chart

USE THIS CHART TO IDENTIFY HARDWARE DURING THE INVENTORY/ASSEMBLY PROCESS.
1
4"
3
8"
1
2"
5
8"
16" INCH APART
1
LINES ARE
5
7
9
3
7
1
1
1
1
2
2
2
2
3
16" ⁄16" ⁄16" ⁄4" ⁄8"
1
4"
1
2"
3
4"
1
1
3
4"
4"
2"
#10
1
4"
5
16"
3
8"
7
16"
1
2"
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
S
A
W
A
W
H
S
E
H
H
S
E
H
S
D
R
E
8mm
A
W
D
R
7
16"
D
R
E
A
W
#10
D
I
A
R
M
E
T
E
5
8"
I
A
I
A
I
A
M
E
T
E
R
R
M
E
T
E
R
M
E
T
E
R
E
H
S
10mm
A
D
R
E
H
3
S
8"
A
W
D
I
A
R
M
E
H
E
S
T
E
A
R
W
4mm
R
W
D
I
A
R
E
H
S
A
W
D
I
I
A
M
E
R
M
E
T
16"
E
T
E
E
R
H
S
A
A
I
D
M
R
E
E
H
S
D
I
R
E
H
S
A
W
T
5
E
16"
R
A
W
A
M
E
T
E
R
9
A
M
R
E
T
5mm
E
H
S
A
W
R
E
12mm
W
D
R
1
D
2"
I
A
M
E
H
S
A
R
E
H
S
A
6mm
I
A
M
E
T
E
R
E
T
E
R
D
I
A
R
M
E
1
T
4"
E
R
W
D
I
A
M
E
T
E
R
W
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
LINES ARE 1MM APART
5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm
55mm 60mm 65mm 70mm 75mm
4mm
5mm
6mm
8mm
10mm
12mm
16mm
Cap Screw
Hex Bolt
External Retaining Ring
Key
Carriage Bolt
Flat Head Screw
Internal Retaining Ring
Flat Washer
Flange Bolt
Tap Screw
E-Clip
Lock Washer
Button Head Screw
Set Screw
Lock Nut
Phillips Head Screw
Wing Nut
Hex Wrench
Hex Nut
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ST1006/ST1011 8" Jointer (Mfd. Since 3/16)

Cleanup

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust pre­ventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
machinery. Avoid using
There are many ways to remove this rust preven-
tative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any clean­ing product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean
these products to clean machinery.
Many cleaning solvents are toxic if inhaled. Only work in a well-ventilated area.
NOTICE
Avoid chlorine-based solvents, such as ace­tone or brake parts cleaner, that may damage painted surfaces.
Put on safety glasses.
Coat the rust preventative with a liberal amount
of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreaser
is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
Repeat Steps 2–3 as necessary until clean, then
coat all unpainted surfaces with a quality metal protectant to prevent rust.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
-17-
Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
below for required space allocation.
Physical Environment
The physical environment where the machine is operated is important for safe operation and longev­ity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non­condensing); or the environment is subject to vibra-
Place this machine near an existing power source. Make sure all power cords are protected from traf­fic, material handling, moisture, chemicals, or other hazards. Make sure to leave enough space around machine to disconnect power supply or apply a lock-
Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or

Site Considerations

Machine Specifications for the weight
tion, shocks, or bumps.
Electrical Installation
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
30" Minimum
Working Clearance
See
out/tagout device, if required.
Lighting
761/2"
impede the operator must be eliminated.
Wall
231/2"
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Figure 9. Working clearances.
ST1006/ST1011 8" Jointer (Mfd. Since 3/16)
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