OWIleF'S Manual
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Owner's Manual
Table of Contents
Technical data ............................................. 2
General safety rules ......................................... 3
Specific safety rules for the table saw ........................... 5
Electrical information ....................................... 7
Know your table saw ....................................... 9
Assembly and adjustments .................................. 10
Operation ............................................... 20
Maintenance .............................................. 26
Troubleshooting ........................................... 28
Replacement parts ......................................... 29
Push stick pattern ......................................... 30
Warranty ................................................ 32
Push stick pattern ......................................... 34
Technicaldata
Motor : 120V, 15A, 6OHz
Motor speed : 5OOORPM(no load)
Overloadprotection: Yes
Table size : 16" x 26" (406 x 660mm)
Blade : 10" (254mm) carbide-tipped;
5/8" (15.9mm) arbor
Maximum depth of cut at 90° : 3" (76,2mm)
Maximum depth of cut at 45° : 2-1/2" (63.5mm)
Maximum width of dado : 1/2" (12.7mm)
Netweight : 501b(23kg)
Owner's Manual
General safety rules
Safety is a combination of common sense, staying alert and knowing how your table saw works.
SAVE THE SESAFETYINSTRUCTIONS.
WARNING:To avoid mistakes that could cause serious injury, do not plug in the table saw
until the following steps have been read and understood.
1 .READand become familiar with this entire instruction manual. LEARN the tool's applications,
limitations, and possible hazards.
2.AVOID DANGEROUSCONDITIONS. Do not use power tools in wet or damp areas or expose them
to rain. Keep work areas weIMit.
3.DO NOT use power tools in the presence of flammable liquids or gases.
4.ALWAYS keep your work area clean, uncluttered, and weIMit. DO NOT work on floor surfaces that
are slippery with sawdust or wax.
5.KEEP BYSTANDERS AT A SAFE DISTANCEfrom the work area, especially when the tool is
operating.NEVER allow children or pets near the tool.
6.DO NOT FORCETHE TOOL to do ajob for which it was not designed.
7.DRESS FOR SAFETY. Do not wear loose clothing, gloves, neckties, or jewelry (rings,watches, etc.)
when operating the tool. Inappropriate clothing and items can get caught in moving parts and draw
you in. ALWAYS wear non-slip footwear and tie back long hair.
8.WEAR A FACEMASK OR DUSTMASK as the sawing operation produces dust.
WARNING: Dust generated from certain materials can be hazardous to your health. Always
_i_ operate the saw in a well-ventilated area and provide for proper dust removal. Use dust
collection systems whenever possible.
9.ALWAYS remove the power cord plug from the electrical outlet when making adjustments, changing
parts, cleaning or working on the tool.
IO.KEEP GUARDS IN PLACEAND IN WORKING ORDER.
11.AVOID ACCIDENTAL START-UPS. Make sure the power switch is inthe OFFposition before plugging
in the power cord.
12.REMOVE ADJUSTMENT TOOLS. Always make sure all adjustment tools are removed from the saw
before turning it on.
1&NEVER LEAVE ARUNNING TOOL UNATTENDED. Turn the power switch to OFF.Do not leave the
tool until it has come to a complete stop.
OWRGF'S MaNual
O_ler's MaNua]
General safety rules(continued)
14.NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit.DO NOT
store anything above or near the tool.
15.D0 NOT OVER REACH.Keep proper footing and balance at all times. Wear oil-resistant rubber-
soled footwear. Keep the floor clear of oil, scrap, and other debris.
1&MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order. Follow
instructions for lubricating and changing accessories.
17.CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, jamming, breakage,
improper mounting, or any other conditions that may affect the tool's operation. Any part that
is damaged should be properly repaired or replaced before use.
18MAKE THEWORKSHOP CHILDPROOF. Use padlocks and master switches and ALWAYS
remove starter keys.
19.D0 NOT operate the tool if you are under the influence of drugs, alcohol, or medication that could
affect your ability to use the tool properly.
20.USE SAFETYGOGGLESAT ALLTIMES--that comply with ANSI Z87.1.
Normal safety glasses only have impact resistant lenses and are not
designed for safety. Wear a face or dust mask when working in adusty
environment. Use ear protection, such as plugs or muffs, during
extended periods of operation.
Specificsafety rulesfor the table saw
,_ WARNING: Do not operate the table saw until it is completely assembled and installed 1
according to the instructions.
01.Always usethe splitter and anti-kickback pawls for all operations, including through-sawing.
Through-sawing operations are those in which the blade cuts completely through the
workpiece when ripping or cross-cutting.
02.Always hold the workpiece firmly against the miter gauge or rip fence.
03.Use a push stick when required. Always use a push stick for ripping narrow stock. Refer to ripping
applications in the instruction manual where the push stick is covered in detail. See the push stick
pattern included in this instruction manual.
04.Never perform any operation"free hand"(using only your hands to support or guide the workpiece).
Always useeither the fence or the miter gauge to position and guide the work.
05.Never stand or place any part of your body in line with the path of the saw blade. Keepyour hands
out of the line of the saw blade.
O&Never reach behind or over the table saw.
07.Remove the rip fence when cross-cutting.
08.Feed the workpiece into the blade against the direction of rotation only.
09.Never use the fence as a cut-off gauge when cross-cutting.
1&Never attempt to free a stalled saw blade without first turning the saw OFF.Turn off the power
switch immediately to prevent motor damage.
11.Provide adequate support to the rear and sides of the saw table for wide or long workpieces.
12.Avoid kickbacks (work thrown back toward you) by keeping the blade sharp, keeping the rip fence
parallel to the saw blade, and keeping the splitter, anti-kickback pawls, and guard inplace and
operating.Do not releasework before it is pushed all the way past the saw blade. Do not rip work
that is twisted, warped, or does not have a straight edge to guide along the fence.
1&Avoid awkward operations and hand positions where a sudden slip could put you r hand inthe
cutting path.
/
O_er's Manual
Specificsafety rulesfor the table saw (continued)
14.Never use solvents to clean plastic parts. Solvents could dissolve or otherwise damage the
material. Use only a soft damp cloth to clean plastic parts.
15.Never cut metals or materials which may create hazardous dust.
16.Always use in a well-ventilated area. Remove sawdust frequently. Clean out sawdust from the
interior of the saw to prevent a possible fire hazard.
17.To operate properly, this saw must be mounted on the leg stand or on a suitable work surface.
Failure to provide a sawdust fall-through and removal hole will allow sawdust to build up in the
motor area, which is a fire hazard and may cause motor damage.
18.Make sure there are no nails or foreign objects in the part of the workpiece to be cut.
19.Make sure there is no debris between the workpiece and its supports.
20.Use only sharp, clean blades with properly setteeth.
21.Do not usethe saw without the proper blade insert.
O_mer's Manual
Electricalinformation
Grounding Instructions
IN THE EVENT OFAMALFUNCTION OR BREAKDOWN,grounding provides the path of least resistance
for electric current and reduces the risk of electric shock. This tool is equipped withan electric cord
that has anequipment grounding conductor and a grounding plug. The plug MUST be plugged into a
matching outlet that is properly installed and grounded in accordance with ALL local codes and
ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet installed by
an electrician.
IMPROPER CONNECTIONof the equipment grounding conductor can result in electric shock. The
conductor with the green insulation (with or without yellow stripes) is the equipment grounding
conductor. If repair or replacement of the electric cord or plug is necessary, DO NOTconnect the
equipment grounding conductor to alive terminal.
CHECK with a licensed electrician or service personnel if you do not completely understand
thegrounding instructions, or if you are not sure if the tool is properly grounded.
USE ONLY THREE-WIRE EXTENSION CORDS that have 3-pronged Fig. A
plugs and outlets that accept the tool's plug as shown in Fig. A.
Repair or replace a damaged or worn cord immediately.
1 3-pronge(I _lLIg 2 Properly grounded outlet
3 Grounding prong
CAUTION: In all case, make certain the outlet in question isproperly grounded. If you are not sure
if it is, havea licensed electrician check the outlet.
OWRGF'S MaNual
O_ler's MaNua|
Electricalinformation(continued)
[_JL ARNING: This tablesaw is for indoor use only. Do not expose to rain or use in damp Ilocations.
Guidelinesforusingextensioncords
Makesureyourextensioncordisingoodcondition.Whenusingan extensioncord, besuretouse
oneheavyenoughto carrythecurrentyour productwill draw.Anundersizedcordwill causea drop
in linevoltageresultinginloseofpowerandoverheating.Thetablebelowshowsthecorrectsizeto
be usedaccordingto cord lengthandnameplateampererating.If indoubt, usethenextheavier
gauge.Thesmallerthe gaugenumber,the heavierthecord.
Minimum Gauge for Extension Cords (AWG)
AmpereRating TotalLengthefCordin feet!meters)
MoreThan
lO
12
Be sure your extension cord is properly wired and in good condition. Always replace a damaged
extension cord or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, excessive heat and damp or wet areas.
Use aseparate electrical circuit for your tools. This circuit must not be less than a#12 wire and
should be protected with a 15 Atime-delayed fuse. Before connecting the motor to the power line,
make sure the switch is in the OFFposition and the electric current is rated the same as the current
stamped on the motor nameplate. Running at a lower voltage will damage the motor.
NetMoreThan 25(7.6) 50(15) 100(30.4) 150(45.7)
o
6
electricshock.
WARNING: This tool must be grounded while in use to protect the operator from J
6 18 16 16 14
10 18 16 14 12
12 16 16 14 12
16 14 12 NotRecommended
(when using 120 V only)
Knowyourtable saw
J
1
A\
\
J
A Sliding miter gauge
B Blade guard
C Blade
D Table insert
E Rip fence
F Table
G Blade elevation/tilting control
wheel
H Base
I Overload reset switch
J ON/OFF switch with safety key
K Blade bevel scale
L Blade bevel lock knob
M Anti-kickback pawl
N Splitter bracket
0 Sawdust port
PSplitter
Q Leg stand
O_er's Manual
Assemblyand adjustments
Unpacking (Fig. 1)
Carefully unpack the table saw and all its parts, and compare against the list below. Do not discard
the carton or any packaging until the miter saw is completely assembled.
Fig. 1
A _ 0
E
0
. /o
A Table saw assembly G Blade wrenches M Long support plates (2)
B Miter gauge H Table insert N Short support plates (2)
C Rip fence and handle I Dado table insert 0 Legs (4)
D Blade elevation wheel handle J Push stick P Rubber feet (4)
E Blade guard assembly K Long top plates (2) Q Hardware kit (not shown)
FAllen wrench (2) L Short top plates (2)
/J
Owner's Manual
Assemblyand adjustments(continued)
WARNING: To avoid injury from an accidental start, make sure the power switch is in the
OFFposition and the plug is not connected to the power source outlet.
Assembly
Assembling the leg stand (Fig. 2)
Note: Use the screws (1), washers (2), and lock nuts (3)
supplied in the hardware kit to attach the pieces of
the leg stand together. Do not tighten the hardware
completely until the leg stand is assembled.
1 .Attach the short top plates (4) to the legs (B)
2.Attach the short support plates (7) to the legs (6)
3.Place the long top plates (5) over the short top plates
(4), Attach the long top plates (5) to the legs (6),
4.Attach the long support plates (8) to the legs (B).
5.Tap the four rubber feet (9) onto the bottom of
the legs (B).
Mounting the table saw to the leg stand (Fig.3)
Note: Mount the table saw to the leg stand using the
hardware supplied inthe hardware kit.
1 .Place the table saw onto the assembled legstand so
that the four mounting holes (1) in the base of the
saw are over the four mounting slots in the two long
top plates (2).
2.Secure the table saw to the leg stand using the four
internal screws (3) washers (4), and lock nuts (5)
supplied in the hardware kit.
IMPORTANT! When mounting the table saw to the leg
stand, DO NOT overtighten the mounting hardware.
/2
Fig. 2
Fig. 3