Steel City 40285, 40285H User Manual

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Page 1

User Manual

Read and understand this manual before using machine.

20” HEAVY DUTY PLANER

STEEL CITY TOOL WORKS

VER. 11.19.13

Model Number

40285

40285H

Page 2

THANK YOU

This planer has been designed, tested, and inspected with you,

the customer, in mind. When properly assembled, used and main-

tained, your planer will provide you with years of trouble free

service, which is why it is backed by one of the best machinery

warranties in the business.

This planer is just one of many products in the Steel City’s

family of woodworking machinery and is proof of our commitment

to total customer satisfaction.

At Steel City we continue to strive for excellence each and every

for purchasing your new Steel City Planer.

day and value the opinion of you, our customer. For comments

about your planer or Steel City Tool Works, please visit our web

site at

www.steelcitytoolworks.com .

Page 3

TABLE OF CONTENTS

IMPORTANT SAFETY & GUIDELINES

GENERAL SAFETY RULES ADDITIONAL SPECIFIC SAFETY RULES

ELECTRICAL SAFETY PRECAUTIONS

FUNCTIONAL DESCRIPTION CARTON CONTENTS

UNPACKING AND CLEANING PRODUCT SPECIFICATION

IDENTIFICATION OF PLANING COMPONENTS

ATTACHING HANDWHEEL

ATTACHING TOP COVER AND DUST PARTS

SPEED HANDLE INSTALLATION OPERATING CONTROLS AND ADJUSTMENTS

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...12

HOW TO CONTROL THE FEED SPEED

USE OF THE ANTI-KICKBACK FINGERS HOW TO ADJUST BELT TENSION HOW TO ADJUST BED ROLLERS

HOW TO ADJUST FEED ROLLERS

HOW TO CHECK, ADJUST AND REPLACE KNIVES

TABLE PARALLELISM ADJUST INFEED/OUTFEED ROLLERS &PRESSURE BAR ADJUST CHIPBREAKER/DEPTH SCALE ADJUST TABLE GIBS

TROUBLESHOOTING GUIDE

MAINTENANCE WITH SCHEDULES.............................26

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....................................................23

.......................................24

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IMPORTANT SAFETY INSTRUCTIONS

WARNING:

using tools or equipment, basic safety precautions should always be followed to reduce the risk of

personal injury. Improper operation, maintenance or modification of tools or equipment could result in

serious injury and property damage. There are certain applications for which tools and equipment are

designed. Steel City Tool Works strongly recommends that this product NOT be modified and/or used for any

application other than for which it was designed.

If you have any questions relative to its application DO NOT use the product until you have contacted Steel City Tool

Works and we have advised you. Contact us online at or call 877-724-8665. www.steelcitytoolworks.com

Read all warnings and operating instructions before using any tool or equipment. When

...15

....20

Information regarding the safe and proper operation of this tool is available from the following sources:

,QVWLWXWH 1300 Sumner Avenue, Cleveland, OH 44115-2851 or online at www.powertoolinstitute.comPower Tool 1DWLRQDO6DIHW\&RXQFLO1121 Spring Lake Drive, Itasca, IL 60143-3201  American National Standards Institute,

Safety Requirements for Woodworking Machines

86'HSDUWPHQWRI/DERUUHJXODWLRQVZZZ.osha.gov

25 West 43rd Street, 4floor,

NewYork, NY 10036 www.ansi.org - ANSI 01.1

SA VE THESE INSTRUCTIONS!

SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR

SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

DANGER:

WARNING:

CAUTION: NOTICE:

WARNING:

chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

 Lead from lead-based paints  Crystalline silica from bricks and cement and other masonry products  Arsenic and chromium from chemically-treated lumber (CCA).

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to

these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

indicates a practice not related to personal injury which, if not avoided, may result in property damage.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains

Page 4

GENERAL SAFETY RULES

Failure to follow these rules may result in serious personal injury.WARNING:

For your own safety, read the instruction manual 1. before operating the machine. Learning the machine’s

application, l imitations, and specific hazards will greatly minimize the possibility of accidents and injury.

Wear eye and hearing protection and always use 2. safety glasses. Everyday eyeglasses are not safety

glasses. Use certified safety equipment. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.

Wear proper apparel. 3. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts . Nonslip protective footwear is recommended. Wear protective hair covering to contain long hair.

Do not use the machine in a dangerous environment. 4. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.

Do not operate electric too ls near flammable liquids 5. or in gaseous or explosive atmospheres. Motors and

switches in these tools may spark and ignite fumes. Maintain all tools and machines in peak condition. 6.

Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.

Check for damaged parts. 7. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, b reakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or replaced with SCTW or factory authorized replacement parts. Damaged parts can cause further damage to the machine and/or injury.

Keep the work area clean. 8. Cluttered areas and benches invite accidents.

Keep children and visitors away. 9. Your shop is a potentially dangerous environment. Children and visitors can be injured.

Reduce the risk of unintentional starting. 10. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury. Do not touch the plug’s metal prongs when unplugging or plugging in the cord.

Use the guards. 11. Check to see that all safety devices are in place, secured, and working correctly to prevent injury.

Remove adjusting keys and wrenches before starting 12. the machine. Tools, scrap pieces, and other debris can

be thrown at high speed, causing injury. Use the right machine. 13. Don’t force a machine or an

attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.

Use recommended accessories. 14. The use of accessories and attachments not recommended by SCTWmay cause damage to the machine or injury to the user.

Use the proper extension cord. 15. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enou the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Secure the workpiece. 16. Use clamps or a vise to hold the workpiece when practical. L oss of control of a workpiece can cause injury.

Feed the workpiece against the direction of the 17.

on of the blade, cutter, or abrasive surface.

rotati

Feeding it from the other direction will cause the workpiece to be thrown out at high speed.

18. Damage to

Don’t force the workpiece on the machine.

the machine and/or injury may result. Don’t overreach. 19. Loss of balance can make you fall into

a working machine, causing injury. Never stand on the machine. 20. Injury could occur i f the

tool tips, or if you accidentally contact the cutting tool. Never leave the machine running unattended. 21. Turn

the power off. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.

Turn the machine “22. OFF”, and disconnect the machine from the power source before installing or removing accessories, changing cutters, adjusting or changing set-ups. When making repairs, be sure to lock the start

switch in the “OFF” position. An accidental start-up can cause injury.

Make your workshop childproof with padlocks, master 23. switches, or by removing starter keys. The accidental

start-up of a machine by a child or visitor could cause injury.

Stay alert, watch what you are doing, and use 24. common sense. Do not use the machine when you

are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in injury.

25.

WARNING:

disperse dust or other airborne particles, including wood dust, crystalline silica dust and asbestos dust.

Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cance r, and death . Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.

Use of this tool can generate and

gh to carry

Page 5

ADDITIONAL SPECIFIC SAFETY RULES

WARNING:

DO NOT OPERATE THIS MACHINE until it is completely assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury.

2. OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety.

FOLLOW ALL WIRING CODES and recommended electrical connections to prevent shock or electrocution.

4. KEEP KNIVES SHARP and free from rust and pitch. Dull or rusted knives work harder and can cause kickback.

5. NEVER TURN THE MACHINE “ON” be fo re clearing the table of all objects (tools,scraps of wood,etc.). Flying debris can cause serious injury.

6. NEVER TURN THE MACHINE “ON” with the work- piece contacting the cutterhead. Kickback can occur.

7. SECURE THE MACHINE TO A SUPPORTING SURFACE to prevent the machine from sliding, walking or tipping over.

8. PROPERLY SECURE THE KNIVES IN THE CUTTERHEAD before turning the power “ON”. Loose blades may be thrown out at high speeds causing serious injury.

9. LOCK THE SPEED SETTING SECURELY before feeding the workpiece through the machine. Changing speeds while planing can cause kick-back.

10. AVOID AWKWARD OPERATIONS AND HAND POSI- TIONS. A sudden slip could cause a hand to move into the knives.

11. KEEP ARMS, HANDS, AND FINGERS away from the cutterhead, the chip exhaust opening, and the feed rollers to prevent severe cuts.

12. NEVER REACH INTO THE CUTTERHEAD AREA while the machine is running. Your hands can be drawn into the knives.

13. DO NOT STAND IN LINE OF THE WORKPIECE Kickback can cause injury.

Failure to follow these rules may result in serious personal injury.

14. ALLOW THE CUTTERHEAD TO REACH FULL SPEED before feeding a workpiece. Changing speeds while planing can cause kickback.

15. WHEN PLANING BOWED STOCK place the concave (cupdown) side of the stock on the table and cut with the grain to prevent kickback.

16. DO NOT FEED A WORKPIECE that is warped , contains knots, or is embedded with foreign objects (nails, staples, etc.). Kickback can occur.

17. DO NOT FEED A SHORT, THIN, OR NARROW WORKPIECE INTO THE MACHINE. Your hands can be drawn into the knives and/or the workpiece can be thrown at high speeds. See the Operation section of this instruction manual for details.

DO NOT FEED A WORKPIECE

18. the machine. The workpiece will be thrown out of the opposite side at high speeds.

19. REMOVE SHAVINGS ONLY prevent serious injury.

20. PROPERLY SUPPORT LONG OR WID Loss of control of the workpiece can cause serious injury.

21. NEVER PERFORM LAYOUT, ASSEMBLY or set-up work on the table/work area when the machine is running. Serious injury will result.

22.

TURN THE MACHINE “OFF”, DISCONNECT IT FROM THE POWER SOURCE, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent un-authorized use.

Someone else might accidentally start the machine and cause injury to themselves or others.

23. ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www. powertoolinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ASNI 01 .1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor Regulations.

into the outfeed

with the power “OFF” to

E W ORK-PIECES.

end of

SAVE THESE INSTRUCTIONS

Refer to them often and use them to instruct others.

POWER CONNECTIONS

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a time delay fuse. NOTE: Time delay fuses should be marked “D” in Canada and “T” in the US. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle which will accept the machine’s plug. Beforeconnecting the machine to the powerline, make sure the switchis(are) in the“OFF”position and be sure that the electric current is of the same chara make good contact. Running on low voltage will damage the machine.

DANGER:

MOTOR SPECIFICATIONS

Your machine is wired for 240 volt, 60 HZ alter nating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.

Do not expose the machine to rain or operate the machine in damp locations.

cteristics as indicated on the machine. All line connections should

Page 6

GROUNDING INSTRUCTIONS

DANGER:

1. All grounded, cord-connected machines: In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce

the risk of electric shock. This machine is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance

with all local codes and ordinances. Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-grounding conductor can result in risk of electric shock.

insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instruction are not completely understood, or if in doubt as to whether the machine is properly grounded. Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig.

This machine must be grounded while in use to protect the operator from electric shock.

The conductor with

NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.

DANGER:

In all cases, make certain that the receptacle in question is properly grounded. If you are not sure,

have a qualified electrician check the receptacle.

2. Grounded, cord-connected machines intended

for use on a supply circuit having a nominal rating between 150 - 250 volts, inclusive:

Fig. A

GROUNDED OUTLET BOX

CURRENT CARRYING PRONGS

If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. Make sure the machine is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this machine. If the machine must be re-connected for use on a different type of electric circuit, the re-connection should be made by qualified service personnel; and after re-connection,

GROUNDING BLADE IS LONGEST OF THE 3 BLADES

*NO PLUG OR CORD SUPPLIED

the machine should comply with the National Electric Code and all local codes and ordinances.

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Total

EXTENSION CORDS

WARNING:

sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. B shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the

gauge number, the heavier the cord.

Use proper extension cords. Make

Ampere

Rating

Volts

0-6 240 0-6 240 50-100 16 A WG 0-6 240 100-200 16 AWG

0-6 240 200-300 14 AWG 6-10 240 6-10 240 50-100 16 A WG 6-10 240 100-200 14 AWG 6-10 240 200-300 12 AWG

10-12 240 10-12 240 50-100 16 A WG

Length of

Cord in

Gauge of Extension

Feet

up to

50 18 AWG

up to

50 18 AWG

up to

50 16 AWG

Cord

10-12 240 100-200 14 AWG 10-12 240 200-300 12 AWG 12-16 240

up to 50

14 AWG 12-16 240 50-100 12 A WG 12-16 240

GREATER THAN 50 FEET NOT RECOMMENDED

Fig. B

Page 7

FUNCTIONAL DESCRIPTION

FOREWORD

The Model 40285 / 40285H is a 20" (508mm) Planer with an adjustable feed rate for optimum planing underload. This machine has cutting capacities of 20" (381mm) width, 6-1/2" (165mm) thick, and 1/8"(5mm) depth of cut. Feed rate is 16/20 FPM.

NOTICE: The photo on the manual cover illustarates the current production model. All other illustrations contained in the manual are representative only and may not depict the actual labeling or accessories included. These are intended to illustrate technique only.

CARTON CONTENTS

Your new 20” (508mm) planer head shipped complete in one box. The machine is very heavy. Take care when you remove the machine. (See the section How To Lift The Machine).

NOTICE: Some hardware/fasteners on the inventory list may arrive pre-installed on the machine. Check these locations before assuming that any items from the inventory list are missing.

Knife Setting Gauge (straight knife)

Elevation Handwheel

Lock Handle

Open Endwrench (10mm and 12mm)

Handwheel Handle

Shifting Handle (2)

2.5mm Hex Wrench

3mm Hex Wrench

4mm Hex Wrench

10.

6mm Hex Wrench

11.

Dust Hood

12.

Dust Chute (2)

13.

M5 x 10mm Bolt (6)

14.

M5 Washer (6) (installed)

15.

Set Screw

16.

Handle

17.

Torx (helical only)

18.

M8 Washer

19.

M5 x 10 Screw (8) (installed)

20.

Scale

21.

Cursor

Page 8

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the rust preventative oil from unpainted surfaces using a soft cloth moistened with mineral spirits, paint thinner or denatured alcohol.

CAUTION:

DO NOT use highly volatile solvents such as gasoline, naphtha, acetone or lacquer thinner for cleaning your machine.

After cleaning, cover the unpainted surfaces with a good quality household floor past wax.

CLEAN UP

The unpainted surfaces are coated with a wazy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser. To clean, some parts may need to be removed.

For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlorine-based solvents, such as acetone or brake parts cleaner , as they may

damage painted surfaces should they come in contact. Always follow the manufacturer’s instructions when using any type of cleaning product.

These items are coated and must be cleaned:

1. Cutterhead

2. Feed Rollers

3. Table

4. Table Ways

WARNING:

Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery. DO NOT use gasoline or petroleum products to clean the machinery.

WARNING:

Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Lack of ventilation while using these solvents could cause serious personal health risks or fire. Take precautions from this hazard by only using cleaning solvents in a well ventilated area.

Page 9

PRODUCT SPECIFICATIONS

Capacities

Maximum stock width 20” / 508mm Maximum stock thicknes 8” / 203mm Maximum depth-of-cut 1/8” / 3.175mm Minimum length of stock 8” / 203mm Minimum length of thickness 1/8” / 203mm Feed Rate 16-20 FPM

Cutterhead

Number of Knives 3

”8/7-2retemaiD

Cuts Per Minute 15,000

Motor Specifications

Product Dimensions

Footprint 42” x 30” Length 42” Width 30” Height 49” Weight 783 lbs. / 355 kg Table

20” x 30”

Shipping Dimensions

MPR0005deepS

noitcudnIepyT

Carton Type Wooden Crate Length 50.5” Width 42.5” Height 31” Gross Weight 864 lbs. / 392 kg

Horsepower 5 HP

20spmA

V042-022Vegatlo

elgniSesahP

06ztreH

0543s’MPR

Mag StarterSwitch

ACCESSORIES AND ATTACHMENTS

40923 Knives 40930 HSS Cutter Tips (Model 40285H 10 pack only) 40938 Carbide Cutter Tips (Model 40285H only)

DEFINITION OF TERMS

Workpiece – The wood or lumber that you are working

on.

40932 Torx Screws (25 pack) 40933 Torx Tool

Chatter Marks – An uneven “washboard” type of cut caused by incorrect chipbreaker settings.

Planing – Refers to the sizing of the lumber to a desired thickness, while creating a level surface.

Snipe – Gouging that can occur at the end of a board.

Chip Marks – Occur when knives catch the chips and drag them across the lumber being planed, caused by exhaust blockage or improper chip deflector settings

Tear Out – Deep gouging caused by improper chipbreaker settings.

Page 10

IDENTIFICATION OF PLANING COMPONENTS

Page 11

ATTACHING HANDWHEEL

1. To attach handwheel to elevation shaft Fig.8, remove nut and wash that were used to secure hand wheel shipping. Fig.10 (D).

2. Install knob Fig.7 onto the shaft and tighten to lock Fig.9.

Fig.7

Fig.9

Fig.8

Fig.10

Page 12

ATTACHING TOP COVER AND DUST PARTS

1. To raise the lid, you need to attach the handle (B) Fig.10A with hardware (A) Fig.10A using Allen wrench.

2. Unlock lid, Fig.11 and Fig.12, turning knob (A) clockwise (both sides).

3. Lift lid and engage support bracket (B) Fig.13 / Fig.14 into recess (C) Fig.13 to prevent lid from closing.

4. Select hardware (E-F) Fig.16 (quantity 6).

5. Two people may be needed, one to hold cover, the other to install 6 bolts/washers into threaded cover. Fig.19 (I), Fig.18 (J), Fig.15 (D) as shown assemble Fig.17 (E-F).

6. Find two dust chutes, Fig.19 (G) using 8 screws (H) Fig.19 and Phillipps driver, attach the chute to cover.

7. Please note warning label Fig.20.

Fig.10A

A A

Fig.11 Fig.12

Fig.16

Fig.18

Fig.17

Fig.13

Fig.15

Fig.14

Fig.19

Fig.20

Page 13

SPEED HANDLE INSTALLATION

1. There are two handles that are the same. Use one for speed change and the other for the roller bed adjustment, Fig.21-22 (A). Insert handle base (B), turn clockwise to tighten.

2. Fig.23 shows how (A&B) interact with (C) to change the speeds at the gearbox location.

Fig.22Fig.21 Fig.23

ROLLER HANDLE INSTALLATION

1. Using the same style handle as the speed control, Fig.24-25, (A), insert into the handle support, (B) and turn clockwise to tighten.

2. Grip the spring loaded locking handle, Fig.26-27, (C), insert into (B) and turn clockwise to tighten.

Fig.24 Fig.25 Fig.26 Fig.27

Page 14

OPERATING CONTROLS AND ADJUSTMENTS

HOW TO START AND STOP THE MACHINE

1. The on/off switch is located on the front of the planer. To turn the machine “ON”, push the START button (A) Fig.30.

2. To turn the machine “OFF”, push the STOP button (B) Fig.30.

WARNING:

touch the plug’s metal prongs when unplugging or plugging in the cord.

Fig.30

The location of the magnetic starter is behind the right side panel in the secured metal box, Fig.31 and shown open in Fig.32.

Make sure that the switch is in the “OFF” position before plugging cord into outlet. DO NOT

Fig.31

To connect the planer to the power source, always use a licensed electrician. The connection point is at the rear of the planer and shown in Fig.33.

Fig.32 Fig.33

Page 15

HOW TO CONTROL THE FEED SPEED

CAUTION:

Your planer has two feed roll speeds: 16/20fpm and 8/10 per second. The slower feed rate provides more cuts per inch and a finer, smoother finish. For efficiency, operate the machine at the faster feed rate for general planing and switch to the slower feed rate for the final finish. When planing wide stock-wider than 8” (203) - particularly in hard wood, the slower feed speed is better because of less strain on the motor and a better finish.

When the shifter knob (S) 35 is moved up, down and center, you will have 20FPM (10cm/s), neutral and 16FPM (8cm/s) feed speeds. Fig.36 shows gearbox location behind panel. Shifters moves (T) on the gear box to change speeds. When the knob is in the neutral position, the machine will not feed.

Change speeds only while the motor is running. DO NOT change speeds while planing.

USE OF THE ANTI-KICKBACK FINGERS

WARNING:

When inspecting and cleaning the anti-kickback fingers, disconnect the machine from the power source. A series of anti-kickback fingers (A) Fig.37 are provided on the infeed end of the planer. These anti-kickback fingers operate by gravity and no adjustment is required. However, you should inspect them occasionally to confirm that they are free of gum and pitch and that they move and operate correctly.

Fig.35

Fig.36

HOW TO ADJUST BELT TENSION

Disconnect the machine from the power source.WARNING:

1. Remove side panels on left side of the planer as well as the panel on the front, under the bed to expose the belts and motor Fig.38-39.

2. By loosening the 4 nuts on the motor mount, (A-B), you will be able to rise or lower the motor as you need.

3. Belt tension, Fig.38 (C) should have a slight deflection of 1/4”.

Fig.37

Fig.38

Fig.39

Page 16

HOW TO ADJUST BED ROLLERS

Bed rollers, Fig.40 (A) are set close to the table for finishing planing and

1. higher for dimensioning rough stock. To adjust height see Fig.41.

Loosen nut (C) and turn bolt (B), you can raise or lower each of the 4 points

2. of contact by repeating 4 times. This action moves (A).

HOW TO ADJUST FEED ROLLERS

Fig.40 Fig.41

Open both large side panels on each side of the machine to expose the end of the in/out feed rollers. Left side of machine is shown for clarity. Fig.42. By loosening nut (B) and moving bolt (A) and enlarged in Fig.43, you can raise or lower the height.

Note: Rollers are set at factory and should need no adjustments.

Fig.43Fig.42

Page 17

HOW TO CHECK, ADJUST, AND REPLACE KNIVES

WARNING: WARNING:

Wear gloves when you remove the knives for sharpening or replacement. The knives in this planer are very sharp. Disconnect the machine from the power source.

1. Fig.44, rotate knob (A) to unlock on both right and left side. Only left side shown.

2. Lift lid by handle, Fig.45 (B). Fig.46 shows lid open. Engage (C) Fig.47 to prevent lid from closing.

Fig.45

Fig.44 Fig.46

Fig.47

Page 18

INSPECTING KNIVES

SETTING/REPLACING KNIVES

Note: There are also springs in the cutterhead

for adjustig knife height. Only one of these options is needed to set the knives—see Step 5 for clarification.

Figure 12. Gauge positioned over cutterhead knife.

Figure 13. Cutterhead profile diagram.

Page 19

Note: If this is the first time you are setting

se o

the knives, remove the gib and knife from the cutterhead. The cutterhead comes with both springs and jack screws installed. Decide which adjustment option you are going to use. If you decide to use the jack screws, remove the springs from the cutterhead. If you decide to use the springs, you can just thread the jack screws completely into the cutterhead so they will not get lost. Replace the gib and knife.

Springs—Push the knife down with the gauge so that the knife edge touches the middle pad of the gauge. Hold the gauge down and tighten the gib bolts just tight enough to hold the knife in place. Repeat

Steps 5-7 with the rest of the knives.

Figure 12. Knife gauge.

ure 12. Knifegau

Jack Screws—Find the jack screws through

k Screws

the access holes in the cutterhead (Figure

access holes in the cutterhead (Fi

14) and rotate the jack screws with a hex

and rotate the jack screws with a h

wrench to raise or lower the knife. When the

nch to rai

Find the jack screws throu

r lower the knife. When t knife is set correctly, it barely touches the middle pad of the knife setting gauge. Snug the gib bolts tight enough to just hold the knife in place. Repeat Steps 5-7 with the rest of the knives.

Figure 14. Jack screw access hole.

Page 20

TABLE PARALLELISM

Table parallelism is critical to the operation of the planer. It is essential the table is parallel with the cutterhead within

0.003” from side-to-side, as illustrated in Figure 51.

How to Construct the Gauge Block

Use a gauge block to check and adjust height of the chipbreaker and the infeed and outfeed roll. Adjust the cutterhead parallel to the table. Construct a gauge block from hard wood using the dimensions in Fig. 47.

(101.6mm)

Fig. 47

2"(50mm)

(SEE NEXT PAGE FOR LARGER DIAGRAM)

1/2"

(12.7mm)

(76.2mm)

(101.6

mm)

1/4" (6.35mm)

Figure 51. Side-to-side parallelism of table and cutterhead

The easiest way to determine if your talbe has a parallelism problem is to plane a workpiece and measure the thickness in multiple locations. If the workpiece is tapered from left to right, then your table and cutterhead may not be parallel.

Use your Rotacator to further inspect the tabpe parallelism. If you do not have a Rotacator, a wood block and feeler gauges may be used, but extra care must be taken to ensure accuracy if the table is not within the maximum allowable tolerance, it must be adjusted.

Page 21

GRAIN

Page 22

DISCONNECT THE PLANER FROM POWER!

Raise the headstock cover. (Refer to How to Check Knives page)

Using the cutterhead pulley, rotate the cutterhead so taht the blade on the left edge of the cutterhead is at bottom dead center (BDC) (see Figure 52)—this will also place the knife on the right side of the cutterhead at BDC.

the knife by slowly rocking the cutterhead pulley back and forth, and set the Rotacator dial to zero (see Figure 53).

the knife just makes contact as it passes the feeler gauge.

Figure 53. Finding BDC with the Rotacator.

elevation housing bracket cap screws ((A) underneath the table) for that side of the table (see Figure 54).

Bottom Dead

Center

Figure 52. Cutterhead knife at bottom dead center (BDC).

Figure 54. Table elevation screw housing bracket.

into the leverage hole and turn the bracket (B) until you are satisfied with the table parallelism from side-to-side.

Page 23

ADJUST INFEED / OUTFEED ROLLERS & PRESSURE BAR

DISCONNECT THE PLANER FROM POWER!

Figure 55. Infeed jam nut and bolt (left side shown).

56 + 57.

Figure 56. Pressure bar jam nut and bolt (one side shown).

Page 24

Figure 57. Outfeed jam nuts and bolt (right side shown).

DISCONNECT THE PLANER FROM POWER!

Figure 58. Wood blocks on planer table.

58.

gap between the edge of a knife at BDC and the wood blocks.

cutterhead with the knife at BDC (reference

Distances Below Cutterhead at BDC at the beginning of these procedures).

Page 25

ADJUST CHIPBREAKER ADJUST DEPTH SCALE

DISCONNECT THE PLANER FROM POWER!

Figure 57).

Figure 58. Depth scale pointer.

Figure 57. Chipbreaker mounting to headstock

casting (right side shown.)

Page 26

ADJUST TABLE GIBS

Cap Screws

cap

Figure 59. Table gib and way.

Page 27

TROUBLESHOOTING GUIDE

This section covers the most common processing problems encountered in planing and what to do about them. Do not make any adjustments until planer is unplugged and moving parts have come to a complete stop. See the section on Wood Characteristics for additional troubleshooting information.

PROBLEM LIKELY CAUSE(S) SOLUTION

Motor will not start.

Motor will not start; fushes or circuit breakers blow.

Motor overheats.

Motor stalls (resulting in blown fuses or tripped circuit).

Machine slows when operating.

Loud, repetitious noise coming from machine.

1. Low voltage.

2. Open circuit in motor or loose connections.

1. Short circuit in line cord or plug.

2. Short circuit in motor or loose connections.

3. Incorrect fuses or circuit breakers in power line.

1. Motor overloaded.

2. Air circulation through the motor restricted.

1. Short circuit in motor or loose connections.

2. Low voltage.

3. Incorrect fuses or circuit breakers in power line.

4. Motor overloaded.

1. Feed rate too fast.

2. Depth of cut too great.

1. Pulley setscrews or keys are missing or loose.

2. Motor fan is hitting the cover.

3. V-belt is defective.

1. Check power line for proper voltage.

2. Inspect all lead connections on motor for loose or open connections.

1. Inspect cord or plug for damaged insulation and shorted wires.

2. Inspect all connections on motor for loose or shorted terminals or worn insulation.

3. Install correct fuses or circuit breakers.

1. Reduce load on motor.

2. Clean out motor to provide normal air circulation.

1. Inspect connections on motor for loose or shorted terminals or worn insulation.

2. Clean out motor to provide normal air circulation.

3. Install correct fuses or circuit breakers.

4.Reduce load on motor.

1. Change speed.

2. Reduce depth of cut.

1. Inspect keys and setscrews. Replace or tight if necessary.

2. Tighten fan or shim cover.

3. Replace V-belt.

Machine is loud when cutting. Overheats or bogs down in the cut.

Infeed roller marks are left on the workpiece.

Outfeed roller marks are left on right side of workpiece.

Machine howls on startup.

Table moves down while cutting.

1. Excessive depth of cut.

2. Knives are dull.

Depth of cut too shallow Increase depth of cut.

Too much spring tension on feed roller. Refer to Feed Roller Pressure section for adjustment.

Chip deflector too close to the cutterhead. Move chip deflector back 1/8” to 1/4” from the

1. Knives dull.

2. Table locking knobs are loose.

1. Decrease depth of cut.

2. Sharpen knives.

cutterhead.

1. Replace knives.

2. Tighten table locking knobs.

Page 28

Excessive snipe (gouge in the end of the board that is uneven with the rest of the cute).

Note: A small amount of snipe is inevitable with all types of planers. The key is minimizing it as much as possible.

1. One or both of the table rollers are set too high.

2. Outfeed extension slopes down or is not level with the main table.

3. Chipbreaker or pressure bar set too low.

4. Workpiece is not supported as it leaves the planer.

1. Lower the table rollers.

2. Level the outfeed extension wings with the main table.

3. Raise the height of the chipbreaker or pressure bar.

4. Adjust and level the outfeed exten sion wing.

Workpiece stops/slows in the middle of the cut.

Chipping (consistent pattern).

1. Taking too heavy of a cut.

2. One or both of the bed rollers are set too low

3. Chipbreaker or pressure bar set too low.

4. Feed rollers set too low or too high.

5. Table not parallel with head casting.

6. Pitch and glue build up on planer components.

1. Knots or conflicting grain direction in wood.

2. Nicked or chipped carbide cutter.

3. Feeding workpiece too fast.

4. Taking too deep of a cut.

5. Misadjusted chip breaker.

1. Take a lighter cut.

2. Lower/raise the bed rollers.

3. Raise the height of the chipbreaker or pressure bar.

4. Adjust the feed rolleres to the correct height.

5. Adjust the table so it is parallel to the head casting.

6. Clean the internal cutterhead com ponents with a pitch/resin dissolving solvent.

1. Inspect workpiece for nots and grain direction.

2. Rotate or replace the affected carbide insert.

3. Slow down the feed rate.

4. Take a smaller depth of cut. (Always reduece cutting depth when surface planing or working with hard woods.)

5. Adjust chipbreaker alignment and height.

Fuzzy grain.

the length of the board. Uneven knife marks, wavy surface,

or chatter marks across the face of the board.

Glossy surface.

Chip marks (inconsistent pattern).

1. Wood may have high moisture content or surface wetness.

2. Dull cutters.

1. Nicked or chipped cutter(s).Long lines or ridges that run along

1. Feeding workpiece too fast.

2. Misadjusted chipbreaker and/or pressure bar.

3. Worn cutterhead bearings.

1. Blades are dull.

2. Feed rate too slow.

3. Cutting depth too shallow.

1. Chips aren’t being properly expelled from the cutterhead.

1. Check moisture content and allow to dry if moisture is too high.

2. Rotate/replace cutters.

1. Rotate/replace cutters.

1. Slow down the feed rate.

2. Adjust chipbreaker and/or pressure bar alignment, height, and tension.

3. Replace cutterhead bearings.

1. Rotate/replace the blades.

2. Increase the feed rate.

3. Increase the depth of cut.

1. Use a dust collection system rated for planer.

Page 29

MAINTENANCE WITH SCHEDULES

SCHEDULE

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

DAILY

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after cleaning.

REPLACE V-BELTS

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Page 30

Drain

ChainsGearboxes

2 elevation screw bases

(found underneath the table and accessed

Table Way

Figure 10. Gearbox oil drawn/full locations

Chain T ension

Remove both front and rear access panels.

Page 31

T able Chain Tension V -Belt Pulley Alignment

DISCONNECT THE PLANER FROM POWER!

Figure 28. Motor mounting fasteners for adjusting V-belt pulley alignment (bottom rear access panel removed).

Page 32

Infeed Roller T ension

Outfeed Roller T ension

DISCONNECT THE PLANER FROM POWER!

To adjust outfeed roller tension:

DISCONNECT THE PLANER FROM POWER!

Page 33

DATE MAINTENANCE PERFORMED REPLACEMENT COMPONENTS REQUIRED

Page 34

DATE MAINTENANCE PERFORMED REPLACEMENT COMPONENTS REQUIRED

Page 35

STEEL CITY

TOOL WORKS

www.steelcitytoolworks.com

1-877-SC4-TOOL

(1-877-724-8665)

Page 36

NOTES

www.steelcitytoolworks.com

Steel City Tool Works, LLC Bolingbrook, IL. USA 60440

Tech Service: 1.877.724.8665