This user manual is intended for use by anyone working with this machine. It should be kept available
for immediate reference so that all operations can be performed with maximum efficiency and safety.
Do not attempt to perform maintenance or operate this machine until you have read and understand the
information contained in this manual.
The drawings, illustrations, photographs, and specifications in this user manual represent your machine
at time of print. However, changes may be made to your machine or this manual at any time with no
obligation to Steel City Tool Works.
A safety device attached to
the blade guard and splitter assembly designed to
minimize the chance of a workpiece being thrown back
during a cutting operation.
The shaft on which the blade or accessory
cutting-tool is mounted.
The operation of making any cut with the
blade set at an angle other than 90 degrees.
The operation of making both a bevel
and a miter cut at one time.
The operation of making a cut across the
grain or width of a workpiece.
A non-through cut that produces a square notch.
A dado is typically from 1/8-in. to 13/16-in. wide. A dado
requires a special set of blades, not included with this
table saw.
An accessory device that can be made
or purchased to help guide or hold down a workpiece
during cutting operations.
A very dangerous operation of making a cut
without using the fence or miter gauge in a cutting
operation.
A sticky, sap based residue that
comes from wood products.
Heeling – The misalignment of the blade to the miter
slots; when the blade is not parallel to the miter slots.
Kerf
Kickback
Miter Cut
Push Stick
Rabbet
Rip Cut
Saw Blade Path
Set of the Saw Blade
Table/Work Area
–
–
–
–
–
–
–
–
–
The material removed from the workpiece by the
blade during any cutting operation.
When the workpiece is thrown back toward
the operator at a high rate of speed during a cutting
operation.
The operation of making a cut using the
miter gauge at any angle other than zero degrees.
An accessory device that can be made or
purchased to help push the workpiece through the
blade. A push stick is used to keep the operator hands
away from the blade when ripping a narrow workpiece.
A square notch in the edge of the workpiece.
The operation of making a cut with the grain
or down the length of the workpiece.
The area that is directly in line with
the blade, including area over, under, behind and in front
of it.
The distance that the tips of the
saw blade are angled outwards from the thickness of the
blade.
The total surface of the top of the
table saw on which the workpiece rests while set-up or
cutting operations are being performed.
Also
the clearance between riving knife and blade will be
consistent when raising or lowing blade.
Riving Knife-The same as splitter-it prevents the slot
cut into kerf from closing behind the blade on a rip.
8
There are a variety of accessories available for your Steel City Product. For more information on
any accessories associated with this and other machines, please contact your nearest Steel City
distributor, or visit our website at : www.steelcitytoolworks.com.
ACCESSORIES AND ATTACHMENTS
Page 5
A) Miter Gauge
B) Blade Guard Assembly with riving knife
C) Motor Cover
D) Bevel Scale
E) Height Adjustment Handwheel
F) Bevel Adjustment Handwheel
G) Fence Hooks (2)
H) On/Off Switch
I ) Mobile Base Caster Assembly
9
A
B
C
D
I
E
H
F
G
Page 6
GENERAL SAFETY
!
WARNING
TO AVOID serious injury and damage to the machine,
read and follow all Safety and Operating Instructions
before assembling and operating this machine.
WARNING
!
This manual is not totally comprehensive. It does not
and can not convey every possible safety and operational problem which may arise while using this
machine. The manual will cover many of the basic and
specific safety procedures needed in an industrial environment.
All federal and state laws and any regulations having
jurisdiction covering the safety requirements for use of
this machine take precedence over the statements in
this manual. Users of this machine must adhere to all
such regulations.
Below is a list of symbols that are used to attract your
attention to possible dangerous conditions.
!
This is the international safety alert symbol. It is used
to alert you to potential personal injury hazards. Obey
all safety messages that follow this symbol to avoid
possible injury or death.
!
DANGER
Indicates an imminently hazardous situation which, if
not avoided, WILL result in death or serious injury.
Exposure to the dust created by power sanding, sawing, grinding, drilling and other construction activities
may cause serious and permanent respiratory or
other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust,
and avoid prolonged contact with dust. The dust
may contain chemicals known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other
masonry products.
• Arsenic and chromium from chemically-treated
lumber.
Always operate tool in well ventilated area and provide for proper dust removal. Use a dust collection
system along with an air filtration system whenever
possible. Always use properly fitting NIOSH/OSHA
approved respiratory protection appropriate for the
dust exposure, and wash exposed areas with soap
and water.
WARNING
!
Indicates a potentially hazardous situation which, if not
avoided, COULD result in death or serious injury.
CAUTION
!
Indicates a potentially hazardous situation, if not avoided, MAY result in minor or moderate injury. It may also
be used to alert against unsafe practices.
CAUTION
CAUTION used without the safety alert symbol indi-
cates a potentially hazardous situation which, if not
avoided, may result in property damage.
NOTICE
This symbol is used to alert the user to useful information about proper operation of the machine.
1. To avoid serious injury and damage to the machine,
read the entire User Manual before assembly and
operation of this machine.
WARNING
!
2. ALWAYS wear eye protection. Any machine can
throw debris into the eyes during operations,
which could cause severe and permanent eye
damage. Everyday eyeglasses are NOT safety
glasses. ALWAYS wear Safety Goggles (that
comply with ANSI standard Z87.1) when operating power tools.
10
Page 7
WARNING
!
3. ALWAYS wear hearing protection. Plain cotton is
not an acceptable protective device. Hearing
equipment should comply with ANSI S3.19
Standards.
WARNING
!
4. ALWAYS wear a NIOSH/OSHA approved dust
mask to prevent inhaling dangerous dust or airborne particles.
5. ALWAYS keep the work area clean, well lit, and
organized. DO NOT work in an area that has slippery floor surfaces from debris, grease, and wax.
6. ALWAYS unplug the machine from the electrical
receptacle before making adjustments, changing
parts or performing any maintenance.
7. AVOID ACCIDENTAL STARTING. Make sure that
the power switch is in the “OFF” position before
plugging in the power cord to the electrical
receptacle.
WARNING
!
11. DO NOT FORCE the machine to perform an opera-
tion for which it was not designed. It will do a safer
and higher quality job by only performing operations
for which the machine was intended.
12. DO NOT stand on a machine. Serious injury could
result if it tips over or you accidentally contact any
moving part.
13. DO NOT store anything above or near the machine.
14. DO NOT operate any machine or tool if under the
influence of drugs, alcohol, or medication.
15. EACH AND EVERY time, check for damaged parts
prior to using any machine. Carefully check all
guards to see that they operate properly, are not
damaged, and perform their intended functions.
Check for alignment, binding or breakage of all
moving parts. Any guard or other part that is damaged should be immediately repaired or replaced.
16. Ground all machines. If any machine is supplied
with a 3-prong plug, it must be plugged into a 3contact electrical receptacle. The third prong is
used to ground the tool and provide protection
against accidental electric shock. DO NOT remove
the third prong.
17. Keep visitors and children away from any machine.
DO NOT permit people to be in the immediate work
area, especially when the machine is operating.
18. KEEP protective guards in place and in working
order.
19. MAINTAIN your balance. DO NOT extend yourself
over the tool. Wear oil resistant rubber soled shoes.
Keep floor clear of debris, grease, and wax.
8. AVOID a dangerous working environment. DONOT use electrical tools in a damp environment
or expose them to rain or moisture.
WARNING
!
9. CHILDPROOF THE WORKSHOP AREA by
removing switch keys, unplugging tools from the
electrical receptacles, and using padlocks.
10. DO NOT use electrical tools in the presence of
flammable liquids or gasses.
20. MAINTAIN all machines with care. ALWAYS KEEP
machine clean and in good working order. KEEP all
blades and tool bits sharp.
21. NEVER leave a machine running, unattended. Turn
the power switch to the OFF position. DO NOT
leave the machine until it has come to a complete
stop.
22. REMOVE ALL MAINTENANCE TOOLS from the
immediate area prior to turning the machine ON.
23. SECURE all work. When it is possible, use clamps
or jigs to secure the workpiece. This is safer than
attempting to hold the workpiece with your hands.
24. STAY ALERT, watch what you are doing, and use
common sense when operating any machine. DONOT operate any machine tool while tired or under
the influence of drugs, alcohol, or medication. A
moment of inattention while operating power tools
may result in serious personal injury.
11
Page 8
25. USE ONLY recommended accessories. Use of
incorrect or improper accessories could cause serious injury to the operator and cause damage to the
machine. If in doubt, DO NOT use it.
26. THE USE of extension cords is not recommended
for 230V equipment. It is better to arrange the
placement of your equipment and the installed
wiring to eliminate the need for an extension cord.
If an extension cord is necessary, refer to the chart
in the Grounding Instructions section to determine
the minimum gauge for the extension cord. The
extension cord must also contain a ground wire and
plug pin.
27. Wear proper clothing, DO NOT wear loose clothing,
gloves, neckties, or jewelry. These items can get
caught in the machine during operations and pull
the operator into the moving parts. Users must
wear a protective cover on their hair, if the hair is
long, to prevent it from contacting any moving parts.
28. SAVE these instructions and refer to them frequently and use them to instruct other users.
29. Information regarding the safe and proper operation
of this tool is also available from the following
sources:
Power Tool Institute
1300 Summer Avenue
Cleveland, OH 44115-2851
www.powertoolinstitute.org
National Safety Council
1121 Spring Lake Drive
Itasca, IL 60143-3201
American National Standards Institute
25West 43rd. St, 4th Floor
New York, NY. 10036
ANSI 01.1 Safety Requirements
For Woodworking Machines
WWW.ANSI.ORG
U.S. Department of Labor Regulations
OSHA 1910.213 Regulations
WWW.OSHA.GOV
PRODUCT SAFETY
1. Serious personal injury may occur if normal safety
precautions are overlooked or ignored. Accidents
are frequently caused by lack of familiarity or failure
to pay attention. Obtain advice from supervisor,
instructor, or another qualified individual who is
familiar with this machine and its operations.
2. Every work area is different. Always consider safety first, as it applies to your work area. Use this
machine with respect and caution. Failure to do so
could result in serious personal injury and damage
to the machine.
3. Prevent electrical shock. Follow all electrical and
safety codes, including the National Electrical Code
(NEC) and the Occupational Safety and Health
Regulations (OSHA). All electrical connections and
wiring should be made by qualified personnel only.
WARNING
!
6. Safety decals are on this machine to warn and
direct you to how to protect yourself or visitors from
personal injury. These decals MUST be maintained
so that they are legible. REPLACE decals that are
not legible.
7. DO NOT leave the unit plugged into the electrical
outlet. Unplug the unit from the outlet when not in
use and before servicing, performing maintenance
tasks, or cleaning.
8. ALWAYS turn the power switch “OFF” before
unplugging the table saw.
WARNING
!
9. DO NOT handle the plug or table saw with
wet hands.
4. TO REDUCE the risk of electrical shock. DONOT use this machine outdoors. DO NOT
expose to rain or moisture. Store indoors in a
dry area.
5. STOP using this machine, if at any time you experience difficulties in performing any operation.
Contact your supervisor, instructor or machine
service center immediately.
10. USE accessories only recommended by Steel City.
11. DO NOT pull the table saw by the power cord.NEVER allow the power cord to come in contact
with sharp edges, hot surfaces, oil or grease.
12. DO NOT unplug the table saw by pulling on the
power cord. ALWAYS grasp the plug, not the cord.
13. REPLACE a damaged cord immediately. DO NOT
use a damaged cord or plug. DO NOT USE if the
table saw is not operating properly, or has been
damaged, left outdoors or has been in contact with
12
water.
Page 9
14.use near or around children.
15.that the machine sits firmly on the floor
before using. If the machine wobbles or is unstable,
correct the problem by using shims or blocks prior to
operation.
16.saw blade sharp and clean. Failure to do so
greatly increases friction, decreases cut quality, and
increases the possibility of a kickback.
17.the saw blade is parallel with the
miter slots and with the rip fence. A blade that is not
aligned parallel can cause the workpiece to be
pinched between the blade and the fence causing
burning or kickbacks
18.use blade guard on all through cuts. This
will help prevent the cut from closing on the back of
19.push the workpiece past the blade.
release a workpiece until it is past the blade
and removed from the saw.
20.execute a cut when you do not have
complete control of the situation.
21.cut a workpiece that is too large for you to
safely handle. Use an outfeed table or workstand to
properly support the piece.
DO NOT
ENSURE
KEEP
MAKE CERTAIN
ALWAYS
ALWAYSDO
NOT
DO NOT
DO NOT
.
the saw blade. The blade guard also has antikickback fingers which minimize the chance of a
workpiece being thrown back during a cutting
operation.
This manual is written for two specific models, Model No
35929,35920. Please follow the specific requirements for
your model saw.
The switch provided with your saw is a dual voltage
capable switch, meaning it is designed to function at
either 120 or 240 volts. The switch and saw comes prewired for 120 volt operation. If you decide to convert the
saw to 240V, you will have to replace the 120 volt plug on
the switch with a UL/CSA Listed plug, suitable for 240
volts. The table saw with a 240 volt plug should only be
connected to an outlet having the same configu-
ration of your 240V outlet. Please follow the instruction of
wiring diagram for changing the motor Voltage from 120
Volt to 240 Volt.
13
22.use the rip fence as a guide when cross
cutting.
23.of flaws in the wood. Cutting a warped
or twisted board along the rip fence can get pinched
between the fence and the blade, causing a kickback.
24.remove cut off pieces and scraps from the
table before starting the saw.
25.start the machine with the workpiece against
the blade.
26.perform freehand operations. Use either the
fence or miter gauge to position and guide the
workpiece through the blade.
27.use a pushstick for ripping narrow
workpieces.
28.have any part of your body in line with the
path of the saw blade. If a kickback occurs with you
directly in front of the blade, a serious injury can
occur.
29.attempt to free a stalled blade with out first
turning the machine off and disconnecting the saw
from the power source.
30.reach over or behind a rotating saw blade.
DO NOT
BE MINDFUL
ALWAYS
NEVER
NEVER
ALWAYS
NEVER
NEVER
DO NOT
Page 10
In the event of a malfunction or breakdown,
provides the path of least resistance for electric
current and reduces the risk of electric shock. The plug
be plugged into a matching electrical receptacle
that is properly installed and grounded in accordance
Withlocal codes and ordinances.
GROUND-
ING
MUST
ALL
If a plug is provided with your machinemodify
the plug. If it will not fit your electrical receptacle, have a
qualified electrician install the proper connections to
meet all electrical codes local and state. All connections
must also adhere to all of OSHA mandates.
DO NOT
IMPROPER ELECTRICAL CONNECTION
DO NOT
of the
equipment-grounding conductor can result in risk of
electric shock. The conductor with the green insulation
(with or without yellow stripes) is the equipmentgrounding conductor.connect the equipmentgrounding conductor to a live
Check with a qualified electrician or service personnel if
you do not completely understand the grounding
instructions, or if you are not sure the tool is properly
grounded.
The motor supplied with your machine is either a
120/240 dual voltage motor or a dedicated 240 volt.
Never connect the green or ground wire to a live
terminal.
The machine should only be connected to an outlet
having the same configuration as the plug.
The smaller the gauge-number, the larger the diameter
of the extension cord is. If in doubt of the proper size of
an extension cord, use a shorter and thicker cord. An
undersized cord will cause a drop in line voltage
resulting in a loss of power and overheating.
USE ONLY a 3-wire extension cord that has a 3-prong
grounding plug and a 3-pole receptacle that accepts the
machine's plug.
If you are using an extension cord outdoors, be sure it is
marked with the suffix " W-A" ( "W" in Canada) to
indicate that it is acceptable for out door use.
Make certain the extension cord is properly sized, and in
good electrical condition. Always replace a worn or
damaged extension cord immediately or have it repaired
by a qualified person before using it.
Protect your extension cords from sharp objects,
excessive heat, and damp or wet areas.
14
Page 11
Remove any protective materials and coatings from all
of the parts and the table saw. The protective coatings
can be removed by spraying WD-40.
Check shipping carton and machine for damage before
unpackaging. Carefully remove packaging materials,
parts and machine from shipping carton. Always check
for and remove protective shipping materials around
motors and moving parts. Lay out all parts on a clean
work surface.
A) Blade Guard and Splitter Assembly
B) Mobile Base Caster Assembly
C) Miter Gauge
D) Blade Wrench
E) Blade Wrench
F) Riving Knife (2)
G) Cabinet Wheels (2)
H) Dust Port
I) Handwheel Assembly(2)
J) Handwheel Lock Knob(2)
Parts can be cleaned by spraying WD-40 on them and
wiping it off with a soft cloth. This may need redone
sever-al times before all of the protective coatings are
removed completely.
After cleaning, apply a good quality paste wax to any
unpainted surfaces. Make sure to buff out the wax
before assembly.
Compare the items to inventory figures; verify that all
items are accounted for before discarding the shipping
box.
If any parts are missing, do not attempt to plug in the
power cord and turn "ON" the machine. The machine
should only be turned "ON" after all the parts have
been obtained and installed correctly. For missing parts,
contact Steel City at 1-877-SC4-TOOL.
A
B
I
J
H
C
D
E
F
G
15
Page 12
AA)1/4-20x1/2" ROUND HD TAP SCREW (4) for
dust chute
AB)M4x8mm ROUND HD TAP SCREW (2)
AC)WRENCH HOOK
AE)FENCE BRACKET (2)
AD)1/4-20x3/8"ROUND HD TAP SCREW (4)
AM)GRANITE EXTENSION WING
AN)Support Bar(2)
AO)M8x20mm HEX SOC SET SCREW (4)
AP)5/16-18 HEX NUT (3)
AQ)M8 LOCK WASHER (3)
AR)M8 FLAT WASHER (3)
AS)5/16-18x2" HEX SOC SET SCREW (3)
16
Page 13
• The table saw is a heavy machine; two people may be
required for certain assembly operations.
• DO NOT assemble the table saw until you are sure the
tool is unplugged.
• DO NOT assemble the table saw until you are sure the
power switch is in the "OFF" position.
• For your own safety, DO NOT connect the machine to
the power source until the machine is completely
assembled and you read and understand this entire
User Manual.
INSTALLATION AND LEVELING
Final location for the saw must be level, dry, well lighted,
and have enough room to allow movement around the
saw with long pieces of wood stock.
Level the saw front to back and side to side. If necessary,
but make sure the saw is stable before being placed in to
service.
DUST PORT ASSEMBLY
Fig. 1
1. Attach the dust port to the opening in the bottom rear
of the cabinet with four 1/4-20x1/2" SEE FIG.1.
HANDWHEEL ASSEMBLY
Fig. 2
A
B
C
1. Place one of the handwheels (A) onto the blade
raise/lower shaft (B) located on the front of the
cabinet. Align the groove in the back of the
handwheel with the pin (C). SEE FIG 2.
Fig. 3
D
2. Thread the locking knob (D) onto the threaded end of
the shaft.
3. Repeat the steps above to assemble the remaining
handwheel and locking knob onto the bevel shaft
located on the side of the cabinet.
SEE FIG 3.
17
Page 14
WRENCH AND FENCE HOOK
ASSEMBLY
Fig. 4
A
C
B
1. Assemble both of the fence hooks (A) to the left side
of the cabinet (B) using four 1/4-20x3/8" (4)
2. Assemble wrench hook (C) to the left side of cabinet
(B) using (2) 1/4-20x3/8” round head screws.
round
head screws.
SEE FIG 4
.
POLY-V BELT ASSEMBLY
1. Loosen 4 of M4x8mm pan head tap screws (D) and
remove the cabinet access door.
2. Install the belt on the Arbor Pulley and raise motor /
motor mounting bracket to reach the belt distance
for assembling the belt on motor pulley.
3. Using a straight edge, check both pulleys to make
sure they are parallel.
4. If not, loosen 4 of the motor mounting screws (A) for
adjustment and tighten the fastening screws.
5. Replace the cabinet access door.
SEE FIG 5.
SEE FIG 6.
Fig. 5
Fig. 6
18
Page 15
GRANITE EXTENSION WING ASSEMBLY
CAUTION: The granite extension wing is heavy; two
people are required for assemble.
1. Install 2 T supporting bars (A) into the T-slot under
main table.Make sure the support bar is
installed all the way into the slot, under the main table.
2. Thread the (3) 5/16-18x2” hex soc. Set screws (B) into
the edge of the granite table.
SEE FIG 7.
Fig. 7
3. Find some help for lifting the extension table. Line up
both slots with the support bar until the extension table
reaches the main table. Make sure the (3)5/16-18x2
screws protrude into the extension wing to allow the
fastening of the hex nut as shown in.
"
FIG. 9
Fig. 8
4. Install the both M8 Flat & lock washers and secure
the 5/16-18 hex nut. Do not tighten until the wing is
Level.
Fig.9
5. Install 4 of M8x20 Hex Soc Set Screws on both of
the T-supporting bars..SEE FIG 10
Fig. 10
6. Use a straight edge across to the main table and
extension wing, checking the flatness of both main
and extension table.
7. Use a 4 mm Allen wrench to adjust the setting screw
to raise or lower the extension wing to the table.
SEE FIG 11.
Fig. 11
8. Using a 13 mm wrench secure the 5/16-18 hex nut
in.
9. Check the flatness of the table and extension wing
with a straight edge. Make sure both tables are the
same level. If not, refer to step 7 and 8 until completely
Adjusted.
FIG. 9
19
Page 16
RIVING KNIFE COMPONENTS
ASSEMBLY
Note:
SEE FIG 12
Remove the table insert retaining bolt used to
secure the table insert (A) to the saw table..
Fig. 12
INSTALLING AND REMOVING
THE RIVING KNIFE
1. Line up the riving knife in the proper direction to the
mounting bracket (B).
2. Push the Riving Knife all the way down into the
mounting bracket, make sure the lock pin is properly
locked in the hole of the Riving Knife. (The lock hole is
on the button side of the Riving Knife).
3. If it is not locked properly, hold the fasten knob (C)
and pull the lock pin off and make sure the lock pin is
properly located at the hole of Riving Knife. While
raising or lowering the knife, pin will snap in the hole
of the knife when located properly.
4. Tighten the fasting knob.(C)
1.Loosen the fasten knob (C).
2.Hold the knob and pull the locking pin out.
3.Remove the Riving Knife out of mounting bracket.
Make sure blade or arbor is at the highest
position before adding or removing the riving knife.
SEE FIG1 .
SEE FIG.313
NOTE:
•Remove
Fig. 13
Fig. 14
20
BLADE ASSEMBLY
Fig. 15
Page 17
1. Remove the hex nut (K) and outer flange (J) from the
blade arbor (I). Note: The arbor has a right hand
thread; to loosen the hex nut turn it counterclockwise.
2. Place a 10 saw blade (Z) onto the blade arbor (I),
make sure the teeth of the blade are pointing down in
the front of the table saw. Place the outer flange (J)
and hex nut (K) onto the blade arbor and snug hex
nut by hand. Place the open-end blade wrench (L) on
the flats of the inner blade flange (not shown) and
the box-end blade wrench (M) onto the hex nut and
securely tighten.
Note: The blade arbor has a right hand thread, to
tighten the hex nut turn it clockwise."SEE FIG.15
Fig. 16
3. Place a square (N) onto the saw blade and against the
splitter assembly (O). Make sure the splitter is square
to table
4. Lay a straight edge (R) against the left side of the saw
blade (S) Align the splitter and make sure the
splitter is aligned to the blade.the riving knife
alignment is set at the factory. You should not need
any further adjustment. If it is necessary please refer
to thesection.
. SEE FIG.16
Note:
Riving knife to blade adjustment
SEE FIG.17
Fig. 17
5. Replace the table insert and tighten the table insert
retaining bolt removed instep 1.
6. Always check the blade guard and anti-kickback
fingers before using the saw to make sure they
operate freely and don't bind.
Riving knife to blade adjustment
1. Riving knife to blade clearance: the gap between
The riving knife and the saw blade should be an even
distance across the entire radius. SEE FIG 18
.
Fig. 18
2. The riving knife should also be in line with the saw
blade. If adjustment is necessary:
1) Locate the riving knife clamping block assembly.
2) Loosen the (2) 5 MM Socket head cap screws slightly
enough to move the bracket bringing the riving knife in
line with the saw blade making sure the gap between
the blade and knife is even and from 1/4 to 5/16“ in
Distance.
3) Once the riving knife is aligned with the blade, tighten
the (2) 5 mm Socket head cap screws up
SEE FIG.21
.
Fig. 19
21
Page 18
RAISING AND LOWERING THE BLADE
Fig. 20
B
A
The blade height adjustment handwheel and
handwheel lock knob are located on the front of
the cabinet above the blade bevel scale. To
raise the saw blade, loosen the handwheel lock
knob (A) (counterclockwise) and turn the
handwheel (B) clockwise. When the saw blade
is at its desired height, tighten the handwheel
lock knob (clockwise) until it is secuely
tightened.
To lower the saw blade, loosen the handwheel
lock knob (counterclockwise) and turn the
handwheel counterclockwise. When the saw
blade is at its desired height, tighten the
handwheel lock knob (clockwise) until it is
securely tightened.
SEE FIG 20
TILTING THE BLADE
The blade bevel handwheel and handwheel lock knob are
located on the left side of the cabinet. To increase the
saw blade bevel, loosen the handwheel lock knob
(counterclockwise) and turn the hand wheel clockwise.
When the saw blade is at its desired degree, tighten the
handwheel lock knob (clockwise) until it is securely
tightened.
To return the saw blade bevel to zero degrees, loosen
the handwheel lock knob (counterclockwise) and turn the
handwheel counterclockwise. When the saw blade is
back to zero degrees it will come into contact with the
adjustable positive stop which will cause the blade to
stop. Tighten the handwheel lock knob (clockwise) until it
is securely tightened.
To tilt the blade bevel to 45-degrees, loosen the handwheel lock knob (counterclockwise) and turn the handwheel clockwise. When the saw blade is at 45-degrees it
will come into contact with the adjustable positive stop
which will cause the blade to stop. Tighten the hand-wheel
lock knob (clockwise) until it is securely tightened.
ADJUSTING BLADE BEVEL
POSITIVE STOPS
Fig. 21
1. To adjust blade to a 90-degree blade bevel positive
stop, raise the saw blade (A) to its highest position.
2. Using a combination square (B) check that the blade is
90 degrees to the saw table (zero degrees on bevel
scale).
3. If the blade will not tilt to 90 degrees, turn (counterclockwise) the set screw in the left miter slot of the saw
table until the blade can be positioned to 90 degrees.
4. Once the blade has been tilted to 90 degrees (confirm
this using your square), tighten the bevel handwheel
lock knob, located on the side of the cabinet. This will
keep the blade from tilting further.
5. Turn the set screw (clockwise) until it comes in contact
with the positive stop.
6. Loosen the bevel handwheel lock knob located on the
side of the cabinet, and rotate bevel handwheel until
the blade is at 45 degrees to the saw table.
7. If the blade will not tilt to 45 degrees, turn (counterclockwise) the set screw located just to the right of the
right miter slot, until the blade can be positioned to 45
Degrees.
SEE FIG 21
22
Page 19
Fig. 22
8. Using a combination square (C), make sure that the
blade is at 45 degrees.
9. With the blade at 45 degrees, tighten the bevel
handwheel lock knob to keep the blade from further
tilting.
10.Turn the set screw clockwise until it comes in contact
with the positive stop.
SEE FIG 22
CHECKING BLADE ALIGNMENT
Blade heel is the misalignment of the blade to the miter
slots. This means that the blade is not parallel to the
miter slots. The blade is set parallel at the factory and
should not need any adjustments. You can check this by
using a dial indicator (not included) or a combination
square (not included). It is recommended to check the
alignment before initial operation as follows:
Fig. 23
1. Raise the saw blade to its highest point.
2. Place a combination square (A) on the saw table with
one edge (B) of the square against the left miter slot
(C).
3. Adjust the square so the rule (D) just touches the saw
blade. Make sure the rule is not touching any of the
carbide tips of the saw blade.
4. Lock the rule in this position.
SEE FIG 23.
Fig. 24
6. Rotate the saw blade back so that you take the
measurement from the same spot on the saw blade.
7. Take a reading at the rear of the blade (E) with the
combination square. If there is a difference of more
than. 01 in between the rule and the blade, then an
adjustment will have to be made.
8. If an adjustment is necessary, see "ADJUSTING
BLADE ALIGNMENT"
SEE FIG 24
ADJUSTING BLADE ALIGNMENT
NOTICE: Blade alignment is factory set and should not
need adjustment. All saw blades have some runout.
Therefore, readjusting the blade alignment should only be
attempted if it becomes necessary (see "CHECKING
BLADE ALIGNMENT")
23
Page 20
Fig. 25
1. To align the blade parallel to the miter slot, first loosen
two hex head screws (A) under the left side of the
table saw. This is the same side as the bevel
handwheel (B)
.SEE FIG 25.
Fig. 26
2. Open motor cover located on the right side of the
table saw. Loosen two hex head screws (C) located
directly above the opening.
3. The saw table is now loose and can be repositioned
until the blade is parallel to the miter slot. Repeat
steps in "CHECKING BLADE ALIGNMENT."
4. When blade is parallel to miter slot, tighten all four
hex head screws.
5. Recheck blade alignment.
6. Tilt the blade to 45 degrees, and rotate the saw blade
by hand. Make sure the blade does not contact the
table insert.
SEE FIG 26.
BEVEL ARROW ADJUSTMENT
1. Make certain that the blade is at 90-degrees to the
Table surface with a combination square.
Fig. 27
2. Check that the bevel arrow is pointing to the zero
degree mark on the bevel scale located on the front
of the cabinet.
3. To adjust arrow, loosen the Philips head screw (A),
and reposition the bevel arrow and tighten screw.
SEE FIG 27.
CHANGING THE SAW BLADE
Fig. 28
1. Remove the table insert retaining bolt and remove the
Table insert.
24
Page 21
2. Remove blade guard, splitter and riving knife.
can not insert the blade guard after the table
insert is attached.
3. Unlock the height adjustment handwheel lock and
raise saw blade to maximum height.
4. Two wrenches are supplied with the table saw. Place
one open-end wrench (A) on the flat of the saw arbor
to keep it from turning. Place the closed-end wrench
(B) on the arbor nut (C). Turn the arbor nut wrench
toward the back of saw to loosen it. Remove arbor
nut, blade flange (D) and saw blade (E).
5. Assemble the new saw blade; make certain the teeth
point down at the front of the saw table and assemble
the blade flange and arbor nut. Using both blade
wrenches as previously mentioned, tighten arbor nut in
the opposite direction from which it was loosened.
6. Replace blade guard, splitter and riving knife.
7. Replace table insert and tighten the table insert
Retaining bolt.
NOTE:
SEE FIG 28. Page 22.
TABLE INSERT ADJUSTMENT
Fig. 29
1. The table insert (A) must always be level with the saw
table (B). To adjust the table insert, loosen and remove
table insert retaining bolt (C).
2. Place a straight edge across the front and rear of the
table insert. Check that the insert is perfectly level with
the saw table.
3. To level the table insert, turn the one or more adjusting
set screws (D) as needed and recheck.
4. Once the insert is level, secure the insert with the
retaining bolt removed instep 1.
5. The table insert is equipped with a finger hole (E) for
Easy removal.
SEE FIG29.
CHANGING MOTOR VOLTAGE
The motor supplied with the table saw is a dual voltage
120/240-volt, single phase motor. The motor is wired from
the factory for 120-volt operation. To change to 240-volt
operation for your table saw, proceed with the following
instructions. It is also necessary to replace the 120 volt
plug, supplied with the table saw, with a UL/CSA Listed
plug (not included) suitable for 240 volts and the rated
current of the motor. The table saw with a 240 volt plug
should only be connected to an outlet having the same
configuration as the plug. No adapter is available or
should be used with the 240 volt plug.
Fig. 30
25
Page 22
1. Make sure the switch isand disconnect power
cord from power source.
2. Open motor cover and verify on the motor tag that
motor is dual voltage.
3. If motor tag states that it is dual voltage remove
junction box cover (A) on motor (B).
4. Using wiring diagram on inside of junction box cover,
reconnect motor leads for 240-volt or refer to page 13
of wiring diagram.
5. Replace junction box cover and close motor cover.
6. Replace the 120-volt plug with a plug rated for
240-volt operation.
7. The ON / OFF switch is 4-pole and does not need
Modified.
"OFF"
SEE FIG 30.
MITER GAUGE ADJUSTMENT
Fig. 31
1. The miter gauge has adjustable positive stops at 0degree and 45-degrees or it can be manually set at
any angle between 60-degrees.
2. To rotate miter gauge body (A), loosen knob (B) and
pull out plunger (C) and rotate miter gauge body to
desired angle and tighten knob.
3. To rotate to the next positive stop, pull plunger (C) out,
rotate miter gauge body then push plunger back in and
continue rotating miter gauge body until it stops
Against next positive stop.
SEE FIG 31
ADJUSTING POSITIVE STOPS
Fig. 32
1. To adjust 0-degree positive stops, loosen knob (B), pull
out on plunger (C) and turn miter gauge over.
2. Loosen the lock nut (D) 3 or 4 turns.
3. Place a square against the guide bar and front of the
miter gauge body. Square the miter gauge body to the
guide bar and tighten knob.
4. Push in plunger and make adjustments to stop screw
(E) so that it touches the plunger and tighten lock nut.
5. Recheck the positive stop angle to the saw blade.
insert the guide bar into the miter slot and slide the
miter gauge up to the saw blade.
6. To check, place a square against the saw blade and
miter gauge body. If any more adjustments are needed
repeat steps above.
7. To set both 45-degree positive stops, repeat steps 1
Thru 6 above at the 45-degree settings.
SEE FIG 32.
Arbor gib assembly adjustment
A dovetail gib is provided on the arbor height assembly to
insure a good sliding fit between the arbor assembly and
the trunnion bracket when raising and lowering the blade.
This gib has been adjusted at the factory and should not
need any further adjustment. If adjustment is necessary,
perform the following steps.
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4
5
5
27
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5
28
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36
36
37
37
38
38
29
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39
40
40
30
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41
41
31
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42
42
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Page 29
TO INSTAll RIP FENCE- FOR 35920 ONLY
1. Place the rear clamp (A) under the rear rail of the
saw table and pull slightly toward the front of the unit
2. Lower the front end of the rip fence (B) onto the guide
surface on top of the front rail.
3. Push the locking handle down to automatically align
and secure the fence. When securely locked, the
locking handle should point downward. SEE FIG. 43
FENCE INSTALL
Fig. 43
33
A
B
Page 30
34
TROUBLESHOOTING GUIDE
Saw stops or will
not start.
Does not make
accurate 45°or
90°cuts.
Material binds
blade when
ripping.
Saw makes unsatisfactory cut.
Blade does not
come up to
speed.
Saw vibrates
excessively.
PROBLEM
LIKELY CAUSE(S)
SOLUTION
Rip fence binds
on guide tube.
Material kicked
back from blade.
Blade does not
raise or tilt
freely.
1.Overload tripped.
2.Saw unplugged from wall or motor.
3.Fuse blown or circuit breaker tripped.
4.Cord damaged.
1.Stops not adjusted correctly.
2.Angle pointer not set accurately.
3.Miter gauge out of adjustment.
1.Fence not aligned with blade.
2.Warped wood.
3.Excessive feed rate.
4.Splitter not aligned with blade.
1.Dull blade.
2.Blade mounted backwards.
3.Gum or pitch on blade.
4.Incorrect blade for cut.
5.Gum or pitch on table.
1.Extension cord too light or too long.
2.Low shop voltage.
3.Motor not wired for correct voltage.
1.Stand on uneven floor.
2.Damaged saw blade.
3.Bad poly V-belts.
4.Bent pulley.
5.Improper motor mounting.
6.Loose hardware.
7.Loose set screw in pulley.
1.Guide rails or extension wing not
properly installed.
2.Guide of rip fence not adjusted properly.
1.Rip fence out of alignment.
2.Splitter not aligned with blade.
3.Feeding stock without rip fence.
4.Splitter not in place.
5.Dull blade.
6.Letting go of material before it is past
blade.
7.Anti-kickback fingers dull.
1.Sawdust and debris in raising and tilting
1.Allow motor to cool and reset by pushing
reset switch.
2.Check all plug connections.
3.Replace fuse or reset circuit breaker.
4.Replace cord.
1.Check blade with square and adjust stops.
2.Check blade with square and adjust pointer.
3.Adjust miter gauge.
1.Check and adjust fence.
2.Select another piece of wood.
3.Reduce feed rate.
4.Align splitter with blade.
1.Sharpen or replace blade.
2.Turn blade around.
3.Remove blade and clean.
4.Change blade to correct type.
5.Clean table.
1.Replace with adequate size cord.
2.Contact your local electric company.
3.Refer to motor junction box.
1.Reposition on flat, level surface.
2.Replace saw blade.
3.Replace poly V-belts.
4.Replace pulley.
5.Check and adjust motor.
6.Tighten hardware.
7.Tighten set screw.
1.Reassemble guide rails, refer to fence
manual.
2.Adjust guides, refer to fence manual.
1.Align rip fence with miter slot.
2.Align splitter with blade.
3.Install and use rip fence.
4.Install and use splitter (with guard).
5.Replace blade.
6.Push material all the way past blade before
releasing work.
7.Replace or sharpen anti-kickback fingers.
1.Clean and grease.
This section covers the most common processing problems encountered in sawing and what
to do about them. Do not make any adjustments until the table saw is unplugged and moving
parts have come to a complete stop.