Steel City 20520 User Manual

Page 1
User Manual
Read and understand this manual before using machine.
®
CUS
STEEL CITY TOOL WORKS Manual Part No. OR71528
VER. 2.07
Model Number
20520
Page 2
THANK YOU
for purchasing your new Steel City Drill
Press. This drill press has been designed, tested, and inspect-
ed with you, the customer, in mind. When properly assem-
bled, used, and maintained, your drill press will provide you
with years of trouble free service, which is why it is backed
by one of the longest machinery warranties in the business.
This drill press is just one of many products in the Steel
City’s family of woodworking machinery and is proof of
our commitment to total customer satisfaction.
At Steel City we continue to strive for excellence each and
every day and value the opinion of you, our customer. For
comments about your drill press or Steel City Tool Works,
please visit our web site at
www.steelcitytoolworks.com .
2
Page 3
TABLE OF CONTENTS
INTRODUCTION
SECTION 1 Warranty .................................................................................................................................................4
SECTION 2 Product Specifications ............................................................................................................................7
SECTION 3 Accessories and Attachments ................................................................................................................7
SECTION 4 Definition of Terms..................................................................................................................................8
SECTION 5 Feature Identification ..............................................................................................................................9
SECTION 6 General Safety......................................................................................................................................10
SECTION 7 Product Safety ......................................................................................................................................13
SECTION 8 Electrical Requirements........................................................................................................................14
SECTION 9 Unpacking & Inventory..........................................................................................................................16
SECTION 10 Assembly ..............................................................................................................................................18
SECTION 11 Adjustments ..........................................................................................................................................21
SECTION 12 Operations ............................................................................................................................................25
SECTION 13 Maintenance .........................................................................................................................................28
SECTION 14 Troubleshooting ....................................................................................................................................29
SECTION 15 Parts List...............................................................................................................................................30
INTRODUCTION
This user manual is intended for use by anyone working with this machine. It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety. Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual.
The drawings, illustrations, photographs, and specifications in this user manual represent your machine at time of print. However, changes may be made to your machine or this manual at any time with no obligation to Steel City Tool Works.
3
Page 4
WARRANTY
2 YEAR LIMITED WARRANTY
Steel City Tool Works, LLC (SCTW) warrants this SCTW machinery to be free of defects in workmanship and materials for a period of 2 years from the date of the original retail purchase by the original owner for domestic use. Granite components are warranted for 2 years based on normal use and is void if non SCTW accessories are used that cause the break or chip. Customer must advise SCTW within 30 days for any damage or defect found upon receipt of the product to qualify for the warranty on granite.
The warranty does not cover any product used for professional or commercial production purpose nor for industrial or educational applications. Such cases are covered by our 1 year Limited Warranty with the Conditions and Exceptions listed below.
Conditions and exception: Warranty applies to the original buyer only and may not be transferred. Original proof of purchase is required. Warranty does not include failures, breakage or defects deemed after inspection by an Authorized Service Center, (ASC) or agent of,
have been directly or indirectly caused by or resulting from improper use, lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any part or component.
Additionally, warranty is void if repairs or alterations are made to the machine by an unauthorized service center without the direct consent of SCTW
Consumables such as blades, knives, bits and sandpaper are not covered. Wear items such as drive belt, bearings, switch, are covered for 1 year.
To file a claim of warranty or to find a service center, call toll free 877-724-8665 or email customercare@steelcitytoolworks.net you must be able to present the original or photo copy of the sales receipt including the serial number from the machine and/or carton.
SCTW will inspect, repair or replace, at its expense and its option, any part that has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to a designated ASC and provides SCTW with a reasonable opportunity to verify the alleged defect by inspection. SCTW will return the product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the handling and shipping costs of the return.
SCTW furnishes the above warranties in lieu of all other warranties, express or implied. SCTW shall not be liable for any special, indirect, incidental, punitive or consequential damages, including without limitation loss of profits arising from or related to the warranty, the breach of any agreement or warranty, or the operation or use of its machinery, including without limitation damages arising from damage to fixtures, tools, equipment, parts or materials, direct or indirect loss caused by and other part, loss of revenue or profits, financing or interest charges, and claims by and third person, whether or not notice of such possible damages has been given to SCTW. Damages or any kind for any delay by or failure of SCTW to perform its obligations under this agreement or claims made a subject of a legal proceeding against SCTW more than one (1) year after such cause of action first arose.
The validity, construction and performance of this Warranty and any sale of machinery by SCTW shall be governed by the law of the Commonwealth of Pennsylvania, without regard to conflicts of law’s provisions of any jurisdiction. Any action related in any way to any alleged or actual offer, acceptance or sale by SCTW or any claim related to the performance of and agreement including without limitation this Warranty, shall take place in the federal or state courts in Allegheny County, Pennsylvania.
Warranty registration card must be submitted to SCTW for purpose of proof within 90 days of purchase with a copy of the sales receipt. Failure to do so will, revert the 2 year warr anty to 1 year as in the terms stated above. This registration is also needed to facilitate contact in case of a safety recall.
This warranty gives you specific legal rights and you may have other rights which vary in certain States or Provinces. Note to user
This instruction manual is meant to serve as a guide only. Specification and references are subject to change without prior notice. Check the website www.steelcitytoolworks.com
for updated manuals with reference to the VER# located on the front page.
and
Steel City Tool Works, LLC (SCTW) warrants this SCTW ACCU-SHOP machinery to be free of defects in workmanship and materials
LIMITED WARRANTY – ACCU-SHOP line of bench top tools
for a period of 2 years from the date of the original retail purchase by the original owner for domestic use. Consumables such as blades, knives, bits and sandpaper are not covered. Wear items such as drive belt, bearings, switch, are covered for 1 year.
The warranty does not cover any product used for professional or commercial production purpose nor for industrial or educational applications. Such cases are covered by our 30 days Limited Warranty with the Conditions and Exceptions listed previously.
4
Page 5
WARRANTY CARD
Name ________________________________________________ Street _______________________________________________ Apt. No. ______________________________________________ City _________________________ State ______ Zip __________ Phone Number_________________________________________ E-Mail________________________________________________
Product Description:_____________________________________ Model No.: ___________________________________________ Serial No. _____________________________________________
The following information is given on a voluntary basis and is strictly confidential.
1. Where did you purchase your STEEL CITY machine? Store: ____________________________________________ City:______________________________________________
2. How did you first learn of Steel City Tool Works? ___ Advertisement ___ Mail Order Catalog ___ Web Site ___ Friend ___ Local Store Other_______________________
3. Which of the following magazines do you subscribe to? ___ American Woodworker ___ American How-To ––– Cabinetmaker ___ Family Handyman ___ Fine Homebuilding ___ Fine Woodworking ___ Journal of Light Construction ___ Old House Journal ___ Popular Mechanics ___ Popular Science
CUT HERE
___ Popular Woodworking ___ Today’s Homeowner
___ WOOD ___ Woodcraft ___ WOODEN Boat ___ Woodshop News ___ Woodsmith ___ Woodwork ___ Woodworker ___ Woodworker’s Journal ___ Workbench Other_________________
8. How would you rank your woodworking skills? ___ Simple ___ Intermediate ___ Advance ___ Master Craftsman
9. How many Steel City machines do you own? _____________
10. What stationary woodworking tools do you own?
Check all that apply.
___ Air Compressor ___ Band Saw ___ Drill Press ___ Drum Sander ___ Dust Collection ___ Horizontal Boring Machine ___ Jointer ___ Lathe ___ Mortiser ___ Panel Saw ___ Planer ___ Power Feeder ___ Radial Arm Saw ___ Shaper ___ Spindle Sander ___ Table Saw ___ Vacuum Veneer Press ___ Wide Belt Sander Other____________________________________________
11. Which benchtop tools do you own? ___ Belt Sander ___ Belt / Disc Sander ___ Drill Press ___ Band Saw ___ Grinder ___ Mini Jointer ___ Mini Lathe ___ Scroll Saw ___ Spindle / Belt Sander Other______________________
12. Which portable / hand held power tools do you own?
Check all that apply.
Check all that apply. ___
Belt Sander ___ Biscuit Jointer ___ Dust Collector ___ Circular Saw ___ Detail Sander ___ Drill / Driver ___ Miter Saw ___ Orbital Sander ___ Palm Sander ___ Portable Thickness Planer ___ Saber Saw ___ Reciprocating Saw ___ Router Other_______________________
4. Which of the following woodworking / remodeling shows do you watch?
___ Backyard America ___ The American Woodworker ___ Home Time ___ The New Yankee Workshop ___ This Old House ___ Woodwright’s Shop Other__________________________________________
5. What is your annual household income? ___ $20,000 to $29,999 ___ $30,000 to $39,999 ___ $40,000 to $49,999 ___ $50,000 to $59,999 ___ $60,000 to $69,999 ___ 70,000 to $79,999 ___ $80,000 to $89,999 ___ $90,000 +
6. What is your age group? ___ 20 to 29 years ___ 30 to 39 years ___ 40 to 49 years ___ 50 to 59 years ___ 60 to 69 years ___ 70 + years
7. How long have you been a woodworker? ___ 0 to 2 years ___ 2 to 8 years ___ 8 to 20 years ___ over 20 years
13. What machines / accessories would you like to see added to the STEEL CITY line?
____________________________________________________ ____________________________________________________
14. What new accessories would you like to see added? ____________________________________________________ ____________________________________________________
15. Do you think your purchase represents good value? ___Yes ___ No
16. Would you recommend STEEL CITY products to a friend? ___ Yes ___ No
17. Comments: ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________
5
Page 6
FOLD ON DOTTED LINE
SteelCityToolWorks
#4 Northpoint Court
Bolingbrook, IL 60440
FOLD ON DOTTED LINE
PLACE STAMP
HER
E
6
Page 7
PRODUCT SPECIFICATIONS
MOTOR
Type Induction
Continuous duty HP 3/4
Amps 10/5
Volts 120/240
Phase Single
Hertz 60
RPM 1725 (no load)
PRODUCT SPECIFICATIONS
Belt type Poly-V
Pulley type Step
Belt Tensioning Motor slide
Number of speeds 16
Drill speeds 215, 310, 340, 450,
490, 510, 600, 675, 735, 750, 1200, 1380, 1500, 1850, 2035, 2720
Spindle taper #2 Morse taper
PRODUCT SPECIFICATIONS (cont)
Handle Operation 360 degree rotation
Motor control Industrial push button
with OFF paddle
Table size 14” wide x 14” deep
Table tilt 45° left and right
Table movement Rack and pinion
Table material Cast iron
Depth stop Yes
Depth stop type External Micro-Adjust
with Quick Set
Depth scale Yes
Column diameter 3-1/8” (80mm)
PRODUCT DIMENSIONS
Height 69”
Width 14”
Depth 27”
Weight 227 lbs.
Chuck taper JT3
Chuck type Keyed
Chuck capacity 5/8”
Chuck to table dimension maximum 24”
Chuck to base dimension 43-3/4”
Quill diameter 2”
Quill travel 6”
Quill lock Yes
ACCESSORIES AND ATTACHMENTS
There are a variety of accessories available for your Steel City Product. For more information on any accessories associated with this and other machines, please contact your nearest Steel City distributor, or visit our website at: www.steelcitytoolworks.com.
SHIPPING DIMENSIONS
Carton type Box
Length 58”
Width 26-1/4”
Height 11-1/2”
Gross weight 251 lbs.
7
Page 8
DEFINITION OF TERMS
Belt cover - Can be opened to provide access to belts,
pulleys, and speed chart.
On/Off switch - Access power to drill press or turn power off.
Feed handles - Used to lower chuck and apply pressure toward work piece.
Quill lock - Holds quill in predetermined position.
Keyed chuck - Key is used to loosen or tighten drilling
and sanding tools.
Table - Holds work piece.
Column - Used to support work table and drill press
head.
Base - Sits on floor, adds stability, and attaches to column.
Depth scale - Keeps track of tool travel into work piece.
Motor - Supplies power to drill press.
Flexible lamp - Provides light source for all operations.
8
Page 9
FEATURE IDENTIFICATION
A. Belt cover
K
J
A
B
C
I
D
E
F
B. On/Off switch
C. Feed handles
D. Quill lock
E. Keyed chuck
F. Table
G. Column
H. Base
I. Depth scale
J. Motor
K. Flexible lamp
G
H
9
Page 10
GENERAL SAFETY
!
WARNING
TO AVOID serious injury and damage to the machine,
read and follow all Safety and Operating Instructions before assembling and operating this machine.
WARNING
!
This manual is not totally comprehensive. It does not and can not convey every possible safety and opera­tional problem which may arise while using this machine. The manual will cover many of the basic and specific safety procedures needed in an industrial envi­ronment.
All federal and state laws and any regulations having jurisdiction covering the safety requirements for use of this machine take precedence over the statements in this manual. Users of this machine must adhere to all such regulations.
Below is a list of symbols that are used to attract your attention to possible dangerous conditions.
!
This is the international safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
!
DANGER
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Exposure to the dust created by power sanding, saw­ing, grinding, drilling and other construction activities may cause serious and permanent respiratory or other injury, including silicosis (a serious lung dis­ease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. The dust may contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Always operate tool in well ventilated area and pro­vide for proper dust removal. Use a dust collection system along with an air filtration system whenever possible. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.
WARNING
!
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION
!
Indicates a potentially hazardous situation, if not avoid­ed, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
CAUTION
CAUTION used without the safety alert symbol indi-
cates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTICE
This symbol is used to alert the user to useful informa­tion about proper operation of the machine.
1. To avoid serious injury and damage to the machine, read the entire User Manual before assembly and operation of this machine.
WARNING
!
2. ALWAYS wear eye protection. Any machine can throw debris into the eyes during operations, which could cause severe and permanent eye damage. Everyday eyeglasses are NOT safety glasses. ALWAYS wear Safety Goggles (that comply with ANSI standard Z87.1) when operat­ing power tools.
10
Page 11
WARNING
!
3. ALWAYS wear hearing protection. Plain cotton is not an acceptable protective device. Hearing equipment should comply with ANSI S3.19 Standards.
WARNING
!
4. ALWAYS wear a NIOSH/OSHA approved dust mask to prevent inhaling dangerous dust or air­borne particles.
5. ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an area that has slip­pery floor surfaces from debris, grease, and wax.
6. ALWAYS unplug the machine from the electrical receptacle before making adjustments, changing parts or performing any maintenance.
7. AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical receptacle.
WARNING
!
11. DO NOT FORCE the machine to perform an opera- tion for which it was not designed. It will do a safer and higher quality job by only performing operations for which the machine was intended.
12. DO NOT stand on a machine. Serious injury could result if it tips over or you accidentally contact any moving part.
13. DO NOT store anything above or near the machine.
14. DO NOT operate any machine or tool if under the influence of drugs, alcohol, or medication.
15. EACH AND EVERY time, check for damaged parts prior to using any machine. Carefully check all guards to see that they operate properly, are not damaged, and perform their intended functions. Check for alignment, binding or breakage of all moving parts. Any guard or other part that is dam­aged should be immediately repaired or replaced.
16. Ground all machines. If any machine is supplied with a 3-prong plug, it must be plugged into a 3­contact electrical receptacle. The third prong is used to ground the tool and provide protection against accidental electric shock. DO NOT remove the third prong.
17. Keep visitors and children away from any machine. DO NOT permit people to be in the immediate work area, especially when the machine is operating.
18. KEEP protective guards in place and in working order.
19. MAINTAIN your balance. DO NOT extend yourself over the tool. Wear oil resistant rubber soled shoes. Keep floor clear of debris, grease, and wax.
8. AVOID a dangerous working environment. DO NOT use electrical tools in a damp environment or expose them to rain or moisture.
WARNING
!
9. CHILDPROOF THE WORKSHOP AREA by removing switch keys, unplugging tools from the electrical receptacles, and using padlocks.
10. DO NOT use electrical tools in the presence of flammable liquids or gasses.
20. MAINTAIN all machines with care. ALWAYS KEEP machine clean and in good working order. KEEP all blades and tool bits sharp.
21. NEVER leave a machine running, unattended. Turn the power switch to the OFF position. DO NOT leave the machine until it has come to a complete stop.
22. REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON.
23. SECURE all work. When it is possible, use clamps or jigs to secure the workpiece. This is safer than attempting to hold the workpiece with your hands.
24. STAY ALERT, watch what you are doing, and use common sense when operating any machine. DO NOT operate any machine tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
11
Page 12
25. USE ONLY recommended accessories. Use of incorrect or improper accessories could cause seri­ous injury to the operator and cause damage to the machine. If in doubt, DO NOT use it.
26. THE USE of extension cords is not recommended for 230V equipment. It is better to arrange the placement of your equipment and the installed wiring to eliminate the need for an extension cord. If an extension cord is necessary, refer to the chart in the Grounding Instructions section to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin.
27. Wear proper clothing, DO NOT wear loose clothing, gloves, neckties, or jewelry. These items can get caught in the machine during operations and pull the operator into the moving parts. Users must wear a protective cover on their hair, if the hair is long, to prevent it from contacting any moving parts.
28. SAVE these instructions and refer to them frequent- ly and use them to instruct other users.
29. Information regarding the safe and proper operation of this tool is also available from the following sources:
Power Tool Institute 1300 Summer Avenue Cleveland, OH 44115-2851 www.powertoolinstitute.org
National Safety Council 1121 Spring Lake Drive Itasca, IL 60143-3201
American National Standards Institute 25West 43rd. St, 4th Floor New York, NY. 10036 ANSI 01.1 Safety Requirements For Woodworking Machines WWW.ANSI.ORG
U.S. Department of Labor Regulations OSHA 1910.213 Regulations WWW.OSHA.GOV
12
Page 13
PRODUCT SAFETY
1. Serious personal injury may occur if normal safety precautions are overlooked or ignored. Accidents are frequently caused by lack of familiarity or failure to pay attention. Obtain advice from supervisor, instructor, or another qualified individual who is familiar with this machine and its operations.
2. Every work area is different. Always consider safe­ty first, as it applies to your work area. Use this machine with respect and caution. Failure to do so could result in serious personal injury and damage to the machine.
3. Prevent electrical shock. Follow all electrical and safety codes, including the National Electrical Code (NEC) and the Occupational Safety and Health Regulations (OSHA). All electrical connections and wiring should be made by qualified personnel only.
WARNING
!
4. TO REDUCE the risk of electrical shock. DO NOT use this machine outdoors. DO NOT
expose to rain or moisture. Store indoors in a dry area.
10. USE accessories only recommended by Steel City.
11. DO NOT pull the drill press by the power cord. NEVER allow the power cord to come in contact with sharp edges, hot surfaces, oil or grease.
12. DO NOT unplug the drill press by pulling on the power cord. ALWAYS grasp the plug, not the cord.
13. REPLACE a damaged cord immediately. DO NOT use a damaged cord or plug. DO NOT USE if the drill press is not operating properly, or has been damaged, left outdoors or has been in contact with water.
14. DO NOT use the drill press as a toy. DO NOT use near or around children.
15.
CHECK all drill bits, cutting tools, sanding drums, or other accessories for damage before installing in the drill press chuck. Damaged items can cause damage to the drill press and or serious injury.
16. Before leaving the drill press, LOCK the ON/OFF switch with a padlock (not included) to prevent unauthorized use.
17. DO NOT install or use any drill bit that exceeds 7-inches in length or that extends 6-inches below the chuck jaws. The drill bit can suddenly bend or break.
5. STOP using this machine, if at any time you experi­ence difficulties in performing any operation. Contact your supervisor, instructor or machine serv­ice center immediately.
6. Safety decals are on this machine to warn and direct you to how to protect yourself or visitors from personal injury. These decals MUST be maintained so that they are legible. REPLACE decals that are not legible.
7. DO NOT leave the unit plugged into the electrical outlet. Unplug the unit from the outlet when not in use and before servicing, performing maintenance tasks, or cleaning.
8. ALWAYS turn the power switch “OFF” before unplugging the drill press.
WARNING
!
9. DO NOT handle the plug or drill press with wet hands.
18. DO NOT try to drill a workpiece that is too small to be securely held to the table or in a vise.
19. DO NOT operate this drill press until it is assembled and installed according to the instruction manual.
20. DO NOT leave the drill press plugged into the elec­trical outlet. Unplug the drill press from the outlet when not in use and before servicing, changing bits and cleaning.
21. DO NOT USE router bits, shaper cutters, circle (fly) cutters, rotary planers or wire wheels in this drill press.
22. FOLLOW all electrical and safety codes, including the National Electric Code (NEC) and the Occupational Safety and Health Regulations (OSHA). All electrical connections and wiring should be made by qualified personnel only.
23. LET THE CHUCK REACH FULL SPEED before starting drill operations.
24. MAKE SURE there are no foreign objects, nails, stones in the workpiece.
25. NEVER PERFORM LAYOUT, ASSEMBLY OR SETUP WORK on the table/work area when the drill press is running.
13
Page 14
26. NEVER START THE DRILL PRESS BEFORE CLEARING THE TABLE OF ALL OBJECTS (tools, scrap pieces, etc.). Debris can be thrown at high speed.
secured by a vise. Prevent the workpiece from rotating by clamping it to the table or by securing it against the drill press column. Loss of control of the workpiece can cause serious injury.
27. NEVER START THE DRILL PRESS with the drill bit, cutting tool, or sanding drum against the work­piece. Loss of control of the workpiece can cause serious injury.
28. OBTAIN ADVICE FROM YOUR SUPERVISOR, instructor, or another qualified person if you are not familiar with the operation of this drill press.
29. PROPERLY SUPPORT long or wide workpiece and clamp to the table.
30. PROPERLY SECURE the drill bit, cutting tool, or sanding drum in the chuck before operating the drill press.
31. REPLACE a damaged cord immediately. DO NOT use a damaged cord or plug.
32. SECURE the drill press to the floor or work bench. Vibration can cause the drill press to slide, walk or tip over. Do not attach the drill press to a mobile base.
33. SECURE the workpiece firmly against the table. Do not attempt to drill a workpiece that does not have a flat surface against the table, or that is not
34. SECURELY LOCK the head and table support to the column, and the table to the table support before operating the drill press.
35. The drill press is designed for home use or light commercial duty ONLY.
36. TO REDUCE THE RISK OF ELECTRICAL SHOCK, do not use outdoors. Do not expose to rain. Store indoors in a dry area.
37. TURN THE DRILL PRESS OFF and unplug from power source. Wait for the drill bit, cutting tool, or sanding drum to come to a complete STOP before cleaning off the table/work area, removing or secur­ing workpiece, or changing setup.
38. USE only drill bits, cutting tools, sanding drums, or other accessories with proper shank size recom­mended in this instruction manual. The wrong size shank can cause damage to the drill press and/or serious injury.
39. USE RECOMMENDED SPEEDS for all operations. Improper speeds may cause the machine to mal­function causing damage to the drill press and or serious injury.
ELECTRICAL REQUIREMENTS
TO PREVENT electrical shock, follow all electrical and
safety codes, including the National Electrical Code (NEC) and the Occupational Safety and Health Regulations (OSHA). All electrical connections and wiring should be made by qualified personnel only.
TO REDUCE the risk of electrical shock, DO NOT use machine outdoors. DO NOT expose to rain or mois- ture. Store indoors in a dry area.
DO NOT connect the machine to the power source before you have completed the set up process.
DO NOT connect the machine to the power source until instructed to do so.
The motor supplied with the drill press is a dual voltage 115/230-volt, single phase motor. The motor is wired from the factory for 115-volt operation. To change to 230-volt operation, see CHANGING MOTOR VOLTAGE in the adjustment section in this manual.
14
Page 15
GROUNDING INSTRUCTIONS
WARNING
!
This machine MUST BE GROUNDED while in use to protect the operator from electric shock.
In the event of a malfunction or breakdown, GROUND- ING provides the path of least resistance for electric current and reduces the risk of electric shock. The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.
If a plug is provided with your machine DO NOT modify the plug. If it will not fit your electrical receptacle, have a qualified electrician install the proper connections to meet all electrical codes local and state. All connections must also adhere to all of OSHA mandates.
IMPROPER ELECTRICAL CONNECTION of the equip­ment-grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment-grounding con­ductor. DO NOT connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded.
PLUGS/RECEPTACLES
EXTENSION CORDS
WARNING
!
To reduce the risk of fire or electrical shock, use the proper gauge of extension cord. When using an extension cord, be sure to use one heavy enough to carry the current your machine will draw.
The smaller the gauge-number, the larger the diameter of the extension cord is. If in doubt of the proper size of an extension cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage result­ing in a loss of power and overheating.
!
CAUTION
USE ONLY a 3-wire extension cord that has a 3-prong
grounding plug and a 3-pole receptacle that accepts the machine’s plug.
If you are using an extension cord outdoors, be sure it is marked with the suffix “W-A” (“W” in Canada) to indi­cate that it is acceptable for outdoor use.
Make certain the extension cord is properly sized, and in good electrical condition. Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, exces­sive heat, and damp or wet areas.
WARNING
!
• Electrocution or fire could result if this machine is not grounded properly or if the electrical configura­tion does not comply with local and state electrical codes.
MAKE CERTAIN the machine is disconnected from power source before starting any electrical work.
MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle.
The motor supplied with your machine is a 115/230 volt, dual voltage motor. Never connect the green or ground wire to a live terminal.
The machine should only be connected to an outlet having the same configuration as the plug.
MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS (AWG)
115 VOLT OPERATION ONLY
25’ LONG 50’ LONG 100’ LONG
0 to 6 Amps 18 AWG 16 AWG 16 AWG
6 to 10 Amps 18 AWG 16 AWG 14 AWG
10 to 12 Amps 16 AWG 16 AWG 14 AWG
12 to 15 Amps 14 AWG 12 AWG Not
recommended
MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS (AWG)
230 VOLT OPERATION ONLY
25’ LONG 50’ LONG 100’ LONG
0 to 6 Amps 18 AWG 18 AWG 16 AWG
6 to 10 Amps 18 AWG 18 AWG 14 AWG
10 to 12 Amps 16 AWG 16 AWG 14 AWG
12 to 15 Amps 14 AWG 12 AWG Not
recommended
15
Page 16
UNPACKING & INVENTORY
WARNING
!
• The machine is heavy, two people are required to unpack and lift.
• Use a safety strap to avoid tip over when lifting machine.
Check shipping carton and machine for damage before unpackaging. Carefully remove packaging materials, parts and machine from shipping carton. Always check for and remove protective shipping materials around motors and moving parts. Lay out all parts on a clean work surface.
Remove any protective materials and coatings from all of the parts and the drill press. The protective coatings
A
can be removed by spraying WD-40 on them and wiping it off with a soft cloth. This may need redone several times before all of the protective coatings are removed completely.
After cleaning, apply a good quality paste wax to any unpainted surfaces. Make sure to buff out the wax before assembly.
Compare the items to inventory figures; verify that all items are accounted for before discarding the shipping box.
WARNING
!
If any parts are missing, do not attempt to plug in the power cord and turn “ON” the machine. The machine should only be turned “ON” after all the parts have been obtained and installed correctly. For missing parts,
contact Steel City at 1-877-SC4-TOOL.
C
B
E
A. Drill press head and motor assembly.
B. Base
D
C. Light assembly
D. Table
E. Column
16
Page 17
A. Keyed chuck
B. Spindle adapter remover
C. Chuck key
D. Hex head screws(2), with flat washer(4),and hex
(accessory hardware)
E. Light assembly clamp, hex socket head screws(2), and lock
(plastic sleeve not show)
F. Table raise/lower handle
G. Hand wheel spokes (3)
H. Hex head screws M10x40mm (4)
I. Hex wrenches (2)
J. Chuck arbor (#2MT)
nuts(2)
washer(2)
17
Page 18
ASSEMBLY
WARNING
!
• The drill press is a heavy machine; two people may be required for certain assembly operations.
DO NOT assemble the drill press until you are sure the tool is unplugged from the power source.
DO NOT assemble the drill press until you are sure the power switch is in the “OFF” position.
• For your own safety, DO NOT connect the drill press to the power source until the machine is completely assembled and you read and understand the entire User Manual.
COLUMN, BASE AND TABLE ASSEMBLY
Fig. 7
A
2. Loosen set screw (E) and remove ring (D) from the column. SEE FIG 7A.
3. Place Table Bracket Assembly (F) over top of column making sure the notch in the side of the bracket matches up with the rack (G).
4. Replace ring (D) and retighten set screw (E).
Fig. 8
J
I
B
H
C
1. Attach the column (A) to the base (B) using the five M10 x 40mm hex head screws (C).
SEE FIG. 7.
Fig. 7A
D
F
E
G
5. Attach the table raising and lowering handle (H) on the worm gear shaft (I) and tighten the set screw (J) against the flat on the worm gear shaft.
SEE FIG. 8.
Fig. 9
L
K
6. Thread the stud of the table lock handle (K) into the hole (L) in the rear of the table bracket.
SEE FIG. 9.
NOTE: On the table bracket, one hole is threaded and one is not. Insert the stud through the unthreaded hole and screw into the threaded hole.
18
Page 19
Fig. 10
Fig. 12
P
O
N
M
7. Assemble the threaded end of the table rotation lock handle (M ) into hole (N) in the front, right side of the table support. Do not completely tighten handle at this time. Note: The table rotation lock handle is the smaller of the two lock handles.
FIG. 10.
8. Insert the table (O) into the mounting hole (P) table support. Rotate the table to desired position and tighten table rotation locking handle.
SEE
C
2. Align the drill press head with the table and base and tighten the two head locking screws (C).
SEE FIG. 12.
Fig. 13
DRILL PRESS HEAD AND MOTOR ASSEMBLY
WARNING
!
• The drill press is a heavy machine; two people may be required for certain assembly operations.
MAKE CERTAIN the drill press is disconnected from the power source.
Fig. 11
A
D
3. Install the three hand wheel spokes (D) by screwing them clockwise into the hand wheel hub.
SEE FIG. 13.
Fig. 14
F
E
B
1. Seat the drill press head (A) on the column (B).
SEE FIG. 11.
19
Page 20
4. Before chuck and spindle installation, make certain that the spindle taper (E) and the tapered hole in the chuck (F) are clean and free of grease, lacquer, or rust preventive coating. SEE FIG. 14, page 18.
Fig. 15
H
G
I
5. Open the chuck jaws completely. Make sure the jaws are completely recessed inside the chuck.
FASTENING DRILL PRESS
Fig. 17
6. Seat the chuck onto the drill press spindle as far as it will go by placing a wooden block (G) under the chuck (H) and tap the block up with a hammer (I).
SEE FIG. 15.
Important: DO NOT tap the chuck directly with a metal hammer.
LAMP INSTALLATION
Fig. 16
A
A
To keep the drill press from tipping, sliding, or walking, it can be fastened to the floor surface. The machine base has two holes (A) at the center of the base where it can be fastened to the floor. SEE FIG. 17.
1. Install lamp onto drill press head using two hex socket head screws and two lock washers.
SEE FIG. 16.
NOTE: The clear plastic sleeve goes around the lamp
cord where it passes under the mounting clamps.
20
Page 21
ADJUSTMENTS
WARNING
!
MAKE CERTAIN that the drill press is disconnected from the power source.
ADJUSTING TABLE
1. To raise or lower work table on the column (A), loosen lock handle (B). SEE FIG. 18.
Fig. 18
A
B
4. The table (E) can be rotated 360 degrees by loos­ening the table rotation lock handle (D) and rotating the table to the desired position, then tighten the handle.
NOTE: For thru-drilling operations, make sure the table center hole is aligned with the drill bit.
Fig. 20
F
G
2. Turn the table raising/lowering handle (C) clockwise to raise the table and counter-clockwise to lower the table. SEE FIG. 19.
3. After the table is at the desired height, tighten the table height lock handle (B) in Fig. 18.
Fig. 19
E
D
C
5. The table can be tilted right or left by loosening the 5/8-11 x 1-1/2" table locking bolt (F), then removing the table alignment pin (G). SEE FIG. 20.
6. The table can now be tilted to the desired angle. Retighten the table locking bolt.
Fig. 21
H
I
7. A tilt scale (H) is provided on the table bracket cast­ing to indicate the degree of tilt. A witness line (I) is provided on the table to align with the tilt scale.
SEE FIG. 21.
NOTE: Always raise (rather than lower) the table to the
final position to allow the gears to mesh and prevent slippage.
8. NOTE: When the table is returned to the level position, replace the table alignment pin. This will position the table surface 90 degrees to the spindle. The table locking bolt then must be tightened.
21
Page 22
DRILL SPEEDS
DRILLING HOLES TO DEPTH
WARNING
!
MAKE CERTAIN the drill press is disconnected from
the power source.
Sixteen drill speeds (215, 310, 340, 450, 490, 510, 600, 675, 735, 750, 1200, 1380, 1500, 1850, 2035 and 2720 RPM) are available with your drill press.
ADJUSTING BELT TENSION
WARNING
!
MAKE CERTAIN the drill press is disconnected from
the power source.
Fig. 22
D
A
WARNING
!
MAKE CERTAIN the drill press is disconnected from
the power source.
Fig. 23
B
A
C
C
B
1. Open the belt cover (A). SEE FIG. 22.
2. Loosen the tension lock knobs (B), one on each side.
3. Rotate the belt tension handle (C) forward, away from the motor.
4. Position both belts on selected pulleys according to the drill speed chart (D).
5. Rotate the belt tension handle back, towards the motor to apply tension on the belts.
1. Insert the drill bit into chuck, using the chuck key provided, and tighten.
2. Place the workpiece on the drill press table. Raise the drill press table until the workpiece is 1/8-in. from the drill bit.
NOTE: Make sure the workpiece is secured to the table properly.
3. Turn the depth stop (C) on the threaded depth scale (B) until the bottom of the stop is aligned with the dimension you want to drill on the scale.
SEE FIG. 23.
4. To quickly move the depth stop, press in on the quick release button (A) and move the depth stop up or down the depth scale. When at desired depth, release button (A).
5. Drill a test hole to check the depth.
NOTE: The belt should be just tight enough to prevent slipping. Excessive tension will reduce the life of the belt, pulleys and bearings. Correct tension is obtained when the belt can be flexed about 1" out of line midway between the pulleys using light finger pressure.
6. Tighten both tension lock knobs.
22
Page 23
ADJUSTING RETURN SPRING
The drill chuck will automatically return slowly to its upper position when the handle is released. The return spring was properly adjusted at the factory. However, to adjust, if necessary:
WARNING
!
MAKE CERTAIN the drill press is disconnected from the power source.
Fig. 24
E
D
INSTALLING AND REMOVING DRILL BITS
WARNING
!
MAKE CERTAIN the drill press is disconnected from
the power source.
Fig. 25
C
A
B
1. Loosen both nuts (A) and (B). Make sure that the
spring housing (C) remains engaged with head casting (D). SEE FIG. 24.
2. While firmly holding the spring housing (C) pull the
spring housing out and rotate it (counter-clockwise to increase or clockwise to decrease the spring ten­sion) until the boss (E) is engaged with the next notch on the spring housing.
IMPORTANT: Because the return spring is under tension, it will want to unwind (clockwise). Make sure you have a firm hold of the spring housing before pulling it out.
3. Turn the nut (B) until it contacts the spring housing
(C), then back the nut (B) out 1/4 turn from the spring housing (C). Tighten the nut (A) against the nut (B) to lock the nuts from turning.
A
B
1.
Turn the upper barrel (A) to open the chuck jaws slightly larger than the diameter of the drill bit.
SEE FIG. 25.
2. Insert the smooth end of drill bit in the chuck as far as it will go, then back the bit out 1/16” (or up to the beginning of the drill bit flutes).
3. Center the drill bit in the chuck before tightening the chuck. Using the supplied chuck key, insert key into one of the holes on lower barrel (B), securely tight­en the bit in chuck and remove chuck key.
WARNING
!
NEVER run drill press to install or tighten a drill bit or
cutter in the keyed chuck.
WARNING
!
Make sure that the drill bit or accessory is properly secured and chuck key is removed before starting the drill press.
IMPORTANT: The inside nut should not contact spring housing when tightened.
23
Page 24
REMOVING THE CHUCK AND SPINDLE
ADJUSTING THE SPLIT HEAD CASTING
WARNING
!
MAKE CERTAIN the drill press is disconnected from
the power source.
1. Remove drill bit from the chuck.
2. Lower the quill and lock it in place using the quill locking handle.
3. Rotate the chuck and spindle assembly by hand until the two holes in the side of the quill and the spindle align. SEE FIG. 25A.
Fig. 25A
A
WARNING
!
MAKE CERTAIN the drill press is disconnected from
the power source.
NOTE: The Head Casting and quill have been adjusted at the factory to give the quill the proper sliding fit in the head casting. However over time “play” between the quill and head casting may develop. To adjust:
1. Loosen the lock nut (A) on the left side of the head casting. SEE FIG 25B.
Fig. 25B
4. Insert the tapered end of the spindle adaptor remover into the hole (A) with the flat part towards the top.
5. Using a mallet or hammer drive the spindle adaptor remover into the quill.
NOTE: The chuck will drop out of the quill; be prepared to catch it.
A
2. Using a hex wrench slightly tighten the adjusting screw (B) on the right side of the head casting.
3. Rise and lower the quill several times to make sure that the quill does not bind.
4. Retighten the lock nut (A).
24
B
Page 25
OPERATIONS
WARNING
!
DO NOT expose the drill press to rain or operate the in damp locations.
MAKE SURE all parts have been assembled correctly and are in working order.
SWITCH OPERATION
WARNING
!
CHILDPROOF THE WORKSHOP AREA by removing
switch keys, unplugging tools from the electrical recep­tacles, and using padlocks to lock out the switch.
Fig. 26
A
FLEXIBLE LAMP
WARNING
!
To reduce the risk of fire, use only 40 watt or less, 120 volt, light bulb (not supplied). Make sure to use a rough duty type light bulb. DO NOT use a standard household light bulb. The light bulb should not extend below the lamp shade.
Fig. 27
B
A
B
1. The ON/OFF switch is located on the front of the
drill press head.
2. To turn the Drill Press “ON”, press the green
START button (A) in one-half inch. Note: There is a safety feature on the switch to insure that the switch must be completely pressed before the motor will start.
3. To turn the Drill Press “OFF”, press the large red
OFF paddle (B) or lift the paddle and press directly on the red “OFF” button.
4. When the Drill Press is not in use, the “START”
button should be locked so that it cannot be started.
5. A padlock with a long hasp can be purchased. It
then can be placed through the holes in the sides of the “START” button and locked, thus preventing unauthorized use.
6. To use the Drill Press, unlock and remove the
padlock from the “START” button.
SEE FIG. 26.
The flexible lamp (A) operates independently of the drill press and has its own power cord. To turn the lamp ON and OFF, rotate the switch (B) in the clockwise direction only. SEE FIG. 27.
CAUTION
!
The flexible lamp housing will remain hot for a few min­utes after turning it OFF. Avoid contact with housing until it is cool.
SUPPORTING WORKPIECE
WARNING
!
IMPORTANT: When the workpiece (A) is long enough,
position it on the table with one end against the left side of the column (B) to prevent the workpiece from rotat­ing. If it is not possible to support the workpiece against the column, clamp the workpiece to the table. A vise can be used to secure a small workpiece that is too small to be clamped to the table. The vise must be secured to the table to keep it from rotating. If you are using a backup board, it must also be properly support­ed or clamped. SEE FIG. 28.
25
Page 26
Fig. 28
B
A
CORRECT DRILLING SPEEDS
Factors that determine the correct drilling speed are: the type and density of the workpiece, the size of the hole, the type and size of drill bit or other cutter, and the quality of cut desired.
DRILLING METAL
WARNING
!
NEVER hold the workpiece in your bare hands. ALWAYS use clamps or vises to hold your workpiece.
Twist drill bits should only be used in drilling metals. Never hold the workpiece in your bare hands; always use clamps or vises. The drill bit may seize the work at any time, especially when breaking through the work­piece. If the workpiece is whirled out of the operator’s hand, the operator may be injured. The drill bit can also be broken if the workpiece strikes the column.
The workpiece must be clamped or securely held in a vise while drilling. Any tilting, twisting, or shifting results not only in a rough hole, but also increases the likeli­hood of drill bit breakage. For flat work, lay the work­piece on a wooden base and clamp it firmly down against the table to prevent it from turning. If the work­piece is of irregular shape and cannot be laid flat on the table, it should be securely blocked and clamped.
When drilling metal, it will be necessary to lubricate the tip of the drill bit with oil to prevent it from overheating.
WARNING
!
ALWAYS use the recommended speed for the drill bit
and workpiece.
DRILLING WOOD
Twist drill bits, usually intended for metal drilling, can also be used for boring holes in wood. However, Brad point or Forstner bits are generally preferred for working in wood. These bits cut a flat bottom hole and are designed for removal of wood chips. Do not use hand bits which have a screw tip or auger bits. At drill press speeds, they can lift and rotate the workpiece.
For through boring, align the table so that the bit will go through the center hole. Scribe a vertical line on the front of the column and a matching mark on the table bracket and the drill press head, so that the table and drill press head can be clamped in the center position at any height.
Feed the bit slowly when it is close to cutting through the wood to prevent splintering the bottom face. Use a scrap piece of wood as backup under the workpiece. This helps to reduce splintering and protects the point of the bit.
DRILLING OPERATION
Use a center punch to dent the workpiece where you want the hole. This will keep the bit from walking when you start the drill operation. Make sure the workpiece is properly supported or secured to the table. For thru­drilling, make sure the table center hole is aligned with the drill bit. Turn the drill press ON and start to feed the drill chuck down with the feed handles.
FEEDING TOO RAPIDLY may cause the belt or drill bit to slip or break, the motor to stall, the workpiece to pull loose from the table. Never try to rush your work; allow the drill press to work smoothly.
See Drill Speed Chart on page 27.
26
Page 27
CHANGING MOTOR VOLTAGE
WARNING
!
MAKE CERTAIN to disconnect the machine from the
power source before working on motor.
Have a certified electrician make all electrical connec­tions. All local and state codes must be maintained. The motor supplied with the Drill Press is a dual voltage 115/230-volt, single phase motor. The motor is wired from the factory for 115-volt operation. To change to 230-volt operation, proceed with the following instruc­tions. It is also necessary to replace the 115 volt plug, supplied with your machine, with a UL/CSA Listed plug (not included) suitable for 230 volts and the rated cur­rent of the motor. The motor with a 230 volt plug should only be connected to an outlet having the same configuration as the plug. No adapter is available or should be used with the 230 volt plug.
1. Make sure switch is OFF and disconnect power cord from power source.
2. Verify on the motor tag that motor is dual voltage.
3. If motor tag states that it is dual voltage remove junction box cover on motor.
4. Using wiring diagram on inside of junction box cover, reconnect motor leads for 230-volt operation.
5. Replace junction box cover.
6. Replace 115 volt plug with a UL/CSA Listed 230 volt plug rated for current of the motor.
7. The ON/OFF switch is a 4-pole switch and does not need any modifications.
27
Page 28
MAINTENANCE
LUBRICATION
WARNING
!
Turn the power switch OFF and unplug the power cord from its power source.
The drill press has sealed lubricated bearings in the motor housing that do not require any additional lubrica­tion from the operator.
The quill and spindle assemblies should be periodically lubricated. Lower the quill assembly and squirt or wipe a thin film of lightweight machine oil on the entire sur­face. Place a few drops of light machine oil down the spindle assembly. Raise and lower the quill several times to distribute the oil evenly.
CLEANING
With the drill press unplugged, blow off motor with low­pressure air to remove dust or dirt. Air pressure above 50 P. S. I. should not be used as high-pressured air may damage insulation. The operator should always wear eye protection when using compressed air.
Do not use a shop vacuum to clean metal shavings. The metal shavings can cause an explosion or fire.
Do not allow chips and dust to accumulate under drill press. Keep area clean and in safe order.
WARNING
!
DO NOT USE FLAMMABLE MATERIALS to clean the
drill press.
After cleaning, apply a good quality paste wax to any unpainted surfaces. Make sure to buff out the wax before operation.
WARNING
!
ONLY trained personnel should perform repairs to the
drill press. Unauthorized repairs or replacement with non-factory parts could cause serious injury to the operator and damage to the drill press.
28
Page 29
TROUBLESHOOTING GUIDE
TO PREVENT INJURY TO YOURSELF or damage to the drill press, turn the switch to the OFF position and unplug
the power cord from the electrical receptacle before making any adjustments.
PROBLEM
Motor does not start or does not come up to full speed
Motor stalls or circuit breakers open frequently
LIKELY CAUSE(S)
1.
START button not completely depressed.
2. Defective switch. 2. Have switch replaced.
3. Defective capacitor. 3. Have capacitor replaced.
4. Low line voltage. 4. Correct low line voltage condition. If machine is
5. Defective motor. 5. Have motor replaced.
1. Circuit overload. 1. Reduce circuit load (turn off other appliances).
2. Low line voltage. 2. Correct low line voltage condition. Check line voltage
3. Motor overload. 3. Reduce load on motor, slow down feed rate.
4. Incorrect fuses on circuit breakers. 4. Have correct fuses on circuit breakers installed by a
5. Short circuit in motor; loose connections 5. Inspect terminals in motor for damaged insulation and or worn insulation on lead wires. shorted wires and have them replaced. Check all
SOLUTION
1. Push green START button in fully (1/2 inch).
plugged into an extension cord, disconnect and plug directly into wall outlet.
NOTE: #2, #3, #4, and #5 must be done by a qualified service technician.
with a multi-meter. If the machine is plugged into an extension cord, unplug it from the extension cord and plug directly to the wall outlet.
qualified electrician.
power lead connections.
Motor running too hot
Drill bit stalls or slips
Drill bit or material smokes or burns
Excessive drill bit runout or wobble
Spindle returns too slow or too fast
Chuck will not stay onto spindle
1. Restricted air circulation due to dust 1. Clean dust and restore normal air circulation around accumulation. motor.
2. Motor overload. 2. Reduce load on motor, slow down feed rate.
1. Belt is incorrectly tensioned. 1. Adjust belt tension. See changing speeds and adjusting
belt tension in “OPERATIONS AND ADJUSTMENTS”.
2. Drill bit is not securely tightened in 2. Install drill bit properly. See installing and removing drill chuck. bit in “OPERATIONS AND ADJUSTMENTS”.
1. Incorrect spindle speed. 1. Reduce spindle speed. See speed diagram on the
underside of the belt cover.
2. Chips not exiting out of drill hole. 2. Retract drill bit frequently during drilling operation to
clear chips from hole.
3. Dull drill bit. 3. Replace or sharpen drill bit.
1. Bent drill bit. 1. Replace with a straight or new drill bit.
2. Drill bit not properly installed in chuck. 2. Install drill bit properly. See installing and removing drill
bit in “OPERATIONS AND ADJUSTMENTS”.
1. Return spring has incorrect tension. 1. Adjust spring tension. See adjusting spindle return
spring in “OPERATIONS AND ADJUSTMENTS”.
1. Grease, dirt or oil on spindle taper or 1. Clean grease, dirt or oil off of spindle taper and chuck in chuck taper. taper. See drill press head and motor assembly in
“ASSEMBLY INSTRUCTIONS”.
29
Page 30
Page 31
KEY PART NO. NO. DESCRIPTION QTY.
KEY PART NO. NO. DESCRIPTION QTY.
1 OR71500 UPPER PULLEY COVER ASSY,
2 OR93452 SPEED CHART 1 3 OR93541 M3.5x9.5mm PAN HD TAP SCREW 4 4 OR71501 NAMEPLATE 2 5 OR93542 M4.2x9.5mm PAN HD TAP SCREW 1 6 OR92383 BOTTOM PULLEY COVER 1 7 OR91774 M4x10mm CHEESE HD SCREW 4 8 OR90241 M6x12mm CHEESE HD SCREW
9 OR90431 M4.3mm EXT TOOTH WASHER 4 10 OR90078 M4mm HEX NUT 4 11 OR92384 SLEEVE 1 12 OR92306 RETAINING RING 1 13 OR90366 BALL BEARING<6204> 1 14 OR92307 SPACER 1 15 OR90366 BALL BEARING<6204> 1 16 OR92384 SLEEVE 1 17 OR92398 HANDLE, INCL REF 18 3 18 OR92331 KNOB 3 19 OR92402 HANDLE SUPPORT 1 20 OR93554 M5x45mm SPRING PIN 1 21 OR71502 SHAFT PINION 1 22 OR90228 M10mm HEX NUT 1 23 OR90647 3/8” LOCK WASHER 1 24 OR92335 SPECIAL SCREW 1 25 OR71503 LOCK HANDLE 1 26 OR91499 8.4mm FLAT WASHER 1 27 OR94171 M6x80mm HEX SOC HD SCR 1 28 OR71504 INSULATOR 1 29 OR90343 PUSH BUTTON SWITCH 1 30 OR71505 SWITCH SUPPORT PLATE 2 31 OR90761 M5x10mm PAN HD SCREW 2 32 OR90053 M5.3mm EXT TOOTH WASHER 2 33 OR71506 SPECIAL SCREW 2 34 OR90761 M5x10mm PAN HD SCREW 2 35 OR71507 SWITCH COVER ASSY 1 36 OR91040 SWITCH PADDLE 1 37 OR90696 #6-32 x 1/4” ROUND HD SCR 2 38 OR90235 M6 HEX NUT 1 39 OR92344 NUT 1 40 OR92345 RING 1 41 OR92346 M17.5mm FLAT WASHER 1 42 OR90218 BALL BEARING<6203> 1 43 OR71508 RUBBER WASHER 1 44 OR71509 QUILL 1 45 OR92349 SHIFTER 1 46 OR93533 M6x46mm HEX HD SCREW 1
SC80435 M6x12mm HEX SOC SET SCREW 1
47 48 OR71510 STOP COLLAR 1 49 OR93544 BALL BEARING<6205> 1 50 OR71511 SPINDLE 1 51 OR71512 ARBOR 1 52 OR71513 CHUCK, INCL REF 53 1 53 OR71514 KEY 1 54 OR93550 M12mm LOCK NUT 1 55 OR90235 M6mm HEX NUT 1 56 OR93531 M6x12mm FLAT HD SCREW 2 57 OR92356 MOUNTING BRACKET 1 58 OR92353 STOP NUT ASSY, INCL REF 59, 60 1 59 OR92354 SPRING 1 60 OR92355 QUICK RELEASE NUT 1 61 OR71515 DEPTH ROD, INCL REF 62 1 62 OR92409 DEPTH SCALE 1 63 OR92727 1/2”-20mm HEX NUT 2 64 OR71516 SPRING CAP 1 65 OR71517 COIL SPRING 1 66 OR71518 SPRING RETAINER 1 67 OR91471 M8x70mm HEX HD SCR 1 68 OR71519 CLAMP NUT 1 70 OR71520 HEADSTOCK, INCL REF 71,72,73,74 1 71 OR92728 5mm DRIVE SCREW 4 72 OR70312 SERIAL NUMBER LABEL 1 73 OR71521 WARNING LABEL 1 74 OR92728 5mm DRIVE SCREW 4 75 OR71522 GROMMET 2
INCL REF 2,3,4,5,6,7 1
WITH FLAT WASHER 6
76 OR93524 M10x12mm HEX SOC SET SCREW 2 77 OR93548 M6x24mm SPRING PIN 2 78 OR93523 EXT RET RING 1 79 OR71523 V-BELT TENSION HANDLE 1 80 OR92326 LOCK SCREW 2 81 OR92327 FOAM WASHER 6 82 OR92329 PIN 1 83 OR92328 ECCENTRIC 1 84 OR90310 M8x16mm HEX HD SCREW 1 85 OR92324 CLAMP 1 86 OR90382 M5x16mm CHEESE HD SCREW 1 87 OR92392 MOTOR TENSION ROD-L.H 1 88 OR92391 MOTOR TENSION ROD-R.H 1 89 OR92317 MOTOR BRACKET 1 90 OR93539 1/2” LOCK WASHER 2 91 OR90280 M12mm HEX NUT 2 92 OR92389 SPINDLE PULLEY 1 93 OR92315 SPINDLE PULLEY NUT 1 94 OR92385 BELT<J28.5> 2 95 OR90075 BALL BEARING<6202> 2 96 OR92386 CENTER PULLEY 1 97 OR92387 SHAFT 1 98 OR90222 M6x10mm HEX SOC SET SCREW 1 99 OR92312 KEY 1 100 OR92388 MOTOR PULLEY 1 101 OR70365 MOTOR, INCL REF 102,103,104 1 102 OR93502 WIRE DIAGRAM 120/240V 1 103 OR70418 MOTOR SPEC LABEL 1 104 OR92393 MOTOR CORD 1 105 OR90308 M8x20mm HEX HD SCREW 4 106 OR91499 M8.4mm FLAT WASHER 8 107 OR90307 M8mm HEX NUT 4 108 OR92394 POWER CORD 1 109 OR92322 WIRE TIE 2 115 OR92371 TABLE 1 116 OR92369 HANDLE ASSY 1 117 OR90222 M6x10mm HEX SOC SET SCREW 1 118 OR92364 PINION GEAR 1 119 OR92413 SHAFT 1 120 OR92416 WORM GEAR 1 121 OR92411 RING 1 122 OR93552 M6x8mm HEX SOC SET SCREW 1 123 OR71527 TABLE SUPPORT ASSY, INCL 124, 125,
124 OR71528 BRACKET 1 125 OR93558 5/8-11x1-1/2” HEX HD SCREW 1 126 OR92367 SCALE 1 127 OR92728 5mm DRIVE SCREW 2 128 OR92366 INDICATOR 1 129 OR92728 5mm DRIVE SCREW 2 130 OR92414 LOCK PIN W/CABLE 1 131 OR92370 LOCK HANDLE ASSY-TABLE 1 132 OR92368 LOCK HANDLE ASSY-COLUMN 1 140 OR71525 COLUMN 1 141 OR71526 COLUMN SUPPORT 1 142 OR93524 M10x12mm HEX SOC SET SCREW 1 143 OR92373 RACK 1 144 OR93546 M10x40mm HEX HD SCREW 145 OR90307 M8mm HEX NUT 2 146 OR90248 M8.1mm LOCK WASHER 2 147 OR91499 M8.4mm FLAT WASHER 4 148 OR92725 M8x125mm HEX HD SCREW 2 149 OR71524 BASE 1 150 OR90290 3mm HEX WRENCH 1 151 OR93547 5mm HEX WRENCH 1 160 OR92375 LIGHT ASSY, INCL REF 161,162,163, 164, 165, 166 1 161 OR91317 LIGHT WARNING LABEL 1 162 OR92487 CORD SLEEVE 1 163 OR92376 CORD CLAMP 1 164 OR90502 M6mm LOCK WASHER 2 165 OR91758 M6x16mm HEX SOC HD SCREW 2 166 OR92377 LIGHT CORD CLAMP 2 167 OR71528 OWNERS MANUAL 1 168 OR71529 OWNERS MANUAL SPANISH 1 169 OR71530 OWNERS MANUAL FRENCH 1
126,127,128,129, 130 1
4
31
Page 32
N NOTES N
32
Page 33
N NOTES N
33
Page 34
N NOTES N
34
Page 35
Page 36
Loading...