Steco ARTA series, Nova Series Installation, Operation & Maintenance Manual

REV.01 / 2012 122088
CAUTION!
Observe the safety instructions of this installation and maintenance manual before placing the boiler in operation.
If an unqualified person carries out installation, adjustment, modification, operation or maintenance of the heating system, this may result in danger to life and limb or property damage. The directions of this installation and maintenance manual must be followed precisely. If you require assistance or further information, contact a qualified installer or an appropriate service provider.
The installation and service instructions are a component of the technical documentation and must be handed over to the operator of the heating system. Discuss the instruction in this manual with the owner or operator of the heating system to ensure that they are familiar with all information required for operation of the heating system.
Contents
Information on the boilerplate 4
Boiler dimensions 5
Boiler packaging 6
Technical parameters 7
Introduction 8
Ensuring safety of equipment and people 9 Operating instructions 9
ARTA series boiler general features 9 Recommended fuel 9 Control and safety devices 10 Thermo-mechanical regulator 10 Regulating hatch 11 Air rosette 11
Thermometer 11 Putting the boiler into service 11
Checking the boiler before turning it on 11 Filling and draining the heating system 11
Operation and controls 12 Starting a fire 12 Setting outlet water temperature 12 Stoking 12
Overnight heating mode 13
Removing solid combustion residuals 13 Dewing and tarring 13
Boiler shutdown 13
Short-term shutdown 13
Long-term shutdown 14 Important information 14 Boiler repairs 14
Warranty and warranty conditions 14
Boiler delivery 14 Installation instructions 14
Boiler installation – General information 14 Heating water requirements 15
Boiler Location 15 Minimum distance 16 Boiler room disposition layout 16
Chimneys and chimney connection Warnings, Flue pipe installation 17 Accumulator tank capacity 19 Transportation and storage 19
Boiler cleaning 20 Flue gas cleaning 20
Ash pan cleaning 21 Hydraulic connection diagrams 22
Boiler combustion system 23
Air inlets 23
ARTA boiler parts 24
ARTA boiler spare parts lists 25
Troubleshooting 27
Notes 28
Information on the boilerplate
The boiler serial no is shown on the plate which is attached to the backside cover panel of the boiler body.
20, 26, 35, 43
Boiler dimensions
Boiler packaging
Technical parameters
Introduction
1. The boiler and all associated equipment must be installed and used in accordance with the installation design, all applicable legal regulations and technical standards and with the manufacturer’s instructions. The boiler may be used only for the purpose for which it is intended.
2. The boiler may be installed only in an environment, which it is designed for. If the same person who installs it delivers the boiler to the client, he must give the user also all accompanying boiler documentation (in particular User Guide, Service Book, etc.). Until the boiler is put into service, the original packaging must be kept in case the boiler has to be transported again.
3. After installation, the boiler must be put into operation by a service organization authorized by the manufacturer.
4. The boiler complies with regulations applicable in the European Union. When used in the conditions of countries outside at EU, any deviations from local regulations must be identified and rectified.
5. In the event of a defect call an authorized manufacturer’s service organization – any unauthorized interference may damage the boiler (and possibly also associated equipment!).
6. The service technician putting the boiler into operation for the first time must show the user the various parts of the boiler and how to control the boiler, with the boiler safety elements, their signals and appropriate user reaction to them, with fundamental parts of the boiler and their controls. If the same person who installs it delivers the boiler to the client, he must make sure that the original packaging is available in case the boiler has to be transported again.
7. Check the delivery for completeness.
8. Check whether the model and type supplied is suitable for the required use.
9. Whenever you are not certain how to control the boiler, study appropriate instructions in this Operation and installation Guide carefully and proceed accordingly.
10. Never remove or damage any markings and signs on the boiler. Keep the original packaging until the boiler has been put into service, in case the boiler has to be transported again.
11. When making any repairs, only original parts must always be used. It is forbidden to make any changes to the boiler’s internal installation, or to interfere with it in any way.
12. At the end of its life cycle, the boiler its package and its parts must be disposed of in a way avoiding harm to the environment.
13. The manufacturer disclaims any responsibility for damages caused by the failure to abide by:
The conditions stipulated in this Operation and Installation Guide
Applicable regulations and standards.
Sound installation and operation
procedures.
Conditions stated in the Warranty Certificate and the Service Book.
The conditions stipulated in this Operation and Installation guide
Situations might occur in practice, when the following essential precautions must be taken:
Shut the boiler down every time when here are any (even temporary)
Flammable or explosive fumes present on the premises from combustion air are supplied to the boiler (e.g. from paint when painting, laying and spraying molten substances, from gas leakage, etc.). If it is necessary to drain water from the boiler or from the whole system, the water must not be dangerously hot;
If there is any leakage from the boiler’s heat exchanger, or when the exchanger is clogged up with ice, do not attempt to start up the boiler until normal operating conditions have been restored;
Ensuring safety of equipment and people
The boiler (and all accessories) complies with the requirements of EN 303 – 5 its updates and all relevant European standards.
In order to run and operate the boiler in accordance with the purpose for which it is designed in actual conditions of use (hereafter referred to only as use), it is necessary to abide also by additional requirements the most essential ones of which (i.e. those which must not be omitted) are found in the related regulatory documents. In addition to the above-mentioned documents, it is necessary when using the boiler to proceed in accordance with this Operation and Installation guide and the accompanying boiler manufacturer's documentation.
Any interference by children, persons under the influence of narcotic drugs, certified persons, etc., when using the boiler, must be prevented.
Operating Instructions
ARTA Series Boiler – General features
ARTA series solid fuel fired boiler is
designed for heating both residential and industrial buildings.
Besides professional installation,
precondition for correct functioning of the boiler is the required chimney thrust and correct operation.
ARTA series solid fuel fired boiler is
designed for heating systems, which are suitable for forced circulation systems only.
ARTA series boilers are available in four
output series: 20 kW up to 43 kW.
Attached to the boiler body are sheet
metals covers are fitted on the inside with thermal insulation.
To ensure that the boiler functions correctly
and runs economically, it is important that its nominal output is equal to the thermal losses of the heated premises.
Choosing a boiler of insufficient output will
result in inadequate heating of the premises, and thus failure to provide a heating comfort.
Choosing a boiler of unnecessarily high
output will result in the boiler not running in full output, and as a consequence in tarring and dewing.
Recommended fuel
Recommended fuels for ARTA boilers are coal, coke and firewood.
Optimal coal and coke granularity is 24 – 60 mm.
Optimal firewood size is logs of diameter 40 – 100 mm. Their length will depend on how many kW size.
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