Steca TF B001 Installation And Operating Instructions Manual

Fresh water controller
745.089 | Z01 | 11.30 | Subject to change due to technical improvements!
EN
Installation and operating instructions
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Contents
General safety instructions .................................... 3
EC declaration of conformity.................................3
1 Proper usage ......................................................... 4
2 About this manual .................................................4
2.1 Contents ................................................................... 4
2.2 Target audience ........................................................ 4
3 Installation ............................................................ 5
3.1 Opening / Closing the casing .................................... 5
3.2 Mounting the casing ................................................ 6
3.3 Establishing the electrical connections......................7
3.4 Terminal pin assignments ........................................ 11
4 Structure ..............................................................12
4.1 Casing ..................................................................... 12
4.2 Display .................................................................... 12
5 Operation ............................................................. 14
5.1 Operating buttons .................................................. 14
5.2 Display when operating .......................................... 14
5.3 Setting the hot water temperature ......................... 14
6 Modes of operation ............................................. 15
6.1 Changing the mode of operation ........................... 15
6.2 "Off" mode .............................................................. 15
6.3 “Manual” mode ...................................................... 15
6.4 “Automatic” mode .................................................. 16
7 Deinstallation and disposal .................................18
8 Troubleshooting ................................................... 18
8.1 General faults ......................................................... 19
8.2 Fault messages .......................................................20
9 Technical data ......................................................21
9.1 Controller ............................................................... 21
9.2 Cable specifications ................................................ 21
Exclusion of liability ............................................. 22
Legal guarantee ...................................................22
Notes ................................................................... 23
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General safety instructions
• This document is part of the product.
• Use the device only after reading and understanding this document.
• Keep this document in a safe place for the entire service life of the device. Pass this
document on to subsequent owners and operators of the device.
• Adhere to all safety instructions. Consult (further) professional personnel in the event of any ambiguities.
• The measures described in this document may only be performed by qualified technical professionals. Exception: End-customers may operate the device when they have previously been trained by a technical professional.
• The system can be damaged by improper operation of the device.
• The device must not be connected to the power supply if it has an open or damaged
casing.
• Factory labels and markings must never be altered, removed or rendered unreadable.
• Observe the prescribed conditions of use, see Section: Technical data.
• This device is not intended for:
Children Persons with physical, sensory or mental impairment Persons without sufficient experience or knowledge unless they are instructed in
the use of the device, and initially supervised, by a person responsible for their safety.
EC declaration of conformity
This product conforms to the applicable European directives with regard to its design and its operating behaviour. This conformity has been verified. Further information in this regard can be obtained from your dealer.
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1 Proper usage
The fresh water controller, subsequently referred to as the controller, is an indepen­dently installed electronic temperature controller for on-surface installation. Integration into a pump assembly is possible when the technical specifications of the controller are adhered to. The maintenance-free controller is exclusively intended for controlling and monitoring fresh water stations.
2 About this manual
2.1 Contents
This manual contains all information required by a technical professional for setting up and operating the controller.
2.2 Target audience
The target audience of this manual are technical professionals who:
• have the knowledge of terminology and the skills necessary for setting up and oper­ating fresh water stations.
• have the necessary training, knowledge and experience, and knowledge of the ap­plicable regulations in order to evaluate and recognise the dangers inherent in the following work:
Installing electrical equipment Cutting to size and connecting data communication cables Cutting to size and connecting mains grid power supply cables
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3 Installation
Note
The following section describes only the installation of the
controller
tions of each respective manufacturer when installing external components (pumps,
3.1 Opening / Closing the casing
3.1.1 Removing the front panel
by the grooves at the sides
and pull forwards
(Fig. 1).
3.1.2 Mounting the front panel
and then press it onto the casing until it latches
3.1.3 Removing the terminal cover
Danger
3.1.4 Mounting the terminal cover
Tighten the screw
to a torque of 0.5 Nm.
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3.2 Mounting the casing
The mounting location must satisfy the prescribed conditions of use; more informa-
tion on this is provided in the Technical data section.
The mounting surface is vertical and allows good access for installation.
Danger
Risk of death by electrocution!
• Disconnect the controller from the power supply before opening the casing.
• Make sure that the power supply cannot be unintentionally switched on when the
casing is open.
• Do not use the casing as a drilling template.
1. If necessary, remove the terminal cover
2. Screw in the screw for the upper mounting hole (Fig. 2) until the screw head has a clearance of 5 ... 7 mm from the mounting surface.
3. Hang the controller on the screw by the upper mounting hole and align it vertically.
4. Mark the position of the lower mounting hole through the casing.
5. Remove the controller and prepare the mounting hole for the lower screw.
6. Hang the controller by the upper mounting hole and then fasten the screw in the lower mounting hole .
7. Mount the terminal cover.
Fig. 2: Rear side of the controller with the upper and lower mounting holes
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3.3 Establishing the electrical connections
Danger
Risk of death by electrocution! Make sure that the following conditions are satisfied when performing the work described in this section:
• All cables leading to the controller must be disconnected from the power supply and it must be ensured that they cannot be unintentionally reconnected during installa­tion.
• Each connection terminal must only be connected to a single conductor.
• The protective earth conductors (PE) from the mains cable and pump and valve
cables must be connected to the protective earth conductor terminal block.
• All cables must be laid so that persons cannot stand on them or trip over them.
• The cables must satisfy the requirements listed in the Technical data section.
• The local power supply must match the specifications on the type plate of the con-
troller.
• The power supply cable is to be connected to the mains power as follows:
using a plug connected to a wall mains socket or via an isolating mechanism allowing complete isolation in the case of permanent
wiring.
• The power supply cable must be laid in conformance to all applicable legal guide­lines and regulations of the local electricity supplier.
Notice
Danger of damage and malfunction.
• Connect only components that do not overload the controller inputs and outputs; more information is provided on the type plate and in the Technical data section.
• Speed control must be deactivated at output R1 when an external relay is con- nected.
Notes
• Lay the sensor cables at least 100 mm away from any power supply cables.
• Use shielded sensor cables when inductive sources are present, e.g. high-voltage
lines, radio transmitters, microwave devices.
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3.3.1 Position of the connection terminals
Fig. 3: Terminal clamps in the lower part of the controller (terminal cover removed)
Power connection terminal block:
L
1x phase conductor (mains input)
R1
1x output (TRIAC, for pump)
N
2x neutral conductor (common neutral conductors for mains power input and output)
Note
Output R1 is protected by an electronic fuse.
Protective conductor terminal block:
PE
4x protective earth (common protective earth for power connection terminal block)
Signals terminal block:
PWM R1 1x control output (for controlling a high-efficiency pump)
2x mass connection (common mass)
X
not used
A 1x 4-pin straight connector socket (for polarity-safe Molex plug to Grundfos Direct
SensorsTM VFS or RPS *))
B 1x pin strip, for internal use only
Cable openings on the rear side of the casing
Upper strain relief clamps (2 identical plastic links, each with 2 strain relief clamps, supplied in the scope of delivery)
Lower strain relief clamps
Cable openings at the bottom of the casing
*)
Grundfos Direct SensorsTM is a registered trademark of the Grundfos group.
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