Steamist TSG-15 Electrical Installation Instructions

Page 1
Electrical Installation Instructions
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®
C
US
Steambath Generators Model: TSG-15
The Steamist “TSG” Generator operates with a TSC control mounted inside and optional TSR remote control located outside the steamroom. It’s small enough in size to be tucked away using very little space in a vanity, closet, or basement, but large enough to provide steam for most residential baths.
The Steamist “TSG” Steambath Generator comes factory assembled, carefully wired and tested.
NOTE: The “TSG” Generators are designed only to work with the"TSC" Control.
1. Pre-Installation
a) Proper electrical supply (208 or 240 Volt): See rating
label on Steam Generator and Chart on page 4. Determine proper size of wire, voltage, amperage, and phase for the Steam Generator. Only UL rated 90°C wire can be used.
b) In-line fuse/circuit breaker required: Fuse/circuit breaker
to be installed must be sized in accordance with chart on back page. Do NOT install a GFI (Ground Fault Interrupter) to this equipment (per article 210-8 in the National Electric Code).
c) Route power supply cable to the location where the
Steam Generator will be installed (before walls are closed).
b) Locate the supply line knockout. Mount proper
strain relief into knockout hole.
c) Strip back power cable’s outer insulation jacket
eight inches and insert into Steam Generator. Strip back insulation ½" from the three (3) incoming wires (two power and one ground).
d) Insert ground wire into grounding lug located
on the right side of the electrical compartment and secure.
CAUTION: Be sure the ground wire does not come in contact with a live electrical part.
e) Locate the terminal/fuse block in the upper portion
of the electrical box. Insert power wires into the power lugs on the back of the terminal/fuse block and secure.
4. Optional Auto Drain Valve Connection
a) Open knockout for Auto Drain Valve conduit
connection.
b) Route flexible conduit from valve to knockout and
secure. c) Connect two wires from valve to the two place terminal strip provided (see Figure 2).
2. Electrical Rough-in
a) Route appropriate power cable to the location the Steam
Generator will be installed. If receptacle is desired, mount the box for the receptacle near the location of the Steam Generator (see Figure 3).
NOTE: The plug and receptacle require a rating of no
less than 250V and proper amperage. Refer to chart on page 4 for amperage rating.
After the walls are complete, the Steam Generator and
Control can be wired.
3. Steam Generator Electrical Installation
WARNING: All power to the Steam Generator must be
turned off.
a) Remove the four screws holding the electrical access
cover and remove cover.
WARNING: Elderly persons, pregnant women, or those suffering from heart disease, high blood pressure, diabetes, or who are otherwise not in good health, do not use this device unless directed to do so by a physician. Also, do not use
!
steambath while under the influence of alcohol.
IMPORTANT: The warranty of this product is voided if it is used in a commercial application or for anything other than a residential steambath installation. All electrical connections must be performed by a licensed electrician in accordance with Local and National Electric Codes.
Figure 1 - Steam Generator
Knockout for Control Cable
Electrical
Panel Cover
Install Upright
and Level
Knockouts for
Electrical Supply Line
¾" Steam
Outlet
¾" Safety
Relief Valve
Water Inlet
" Compression
Optional Auto
Drain Installed
Model TSG-AD
01/09
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Pub. No. 200-A
Page 2
Electrical Installation Instructions
Checklist Models: TSG-15
Before starting, insure that the conditions of the following checklist have been met:
The proper size Steam Generator has been selected by using the sizing page in the “Full Line Brochure,” “Pricing Guide,” or “The Generator Sizing Guide” in the Residen­tial Systems/Steambath Product Information section of the Steamist website - www.steamist.com.
CAUTION: An improperly sized Steam Generator will NOT produce the amount of steam necessary to reach selected temperature.
The proper voltage Steam Generator has been selected (i.e., 208V or 240V). A 208V Generator operating on 240V will damage the heating element, and a 240V Generator operating on 208V will result in a 25% loss of power.
Figure 2 - Internal Electrical Connections
The Steam Generator is installed in an upright position. The proper sized 90°C wire and circuit breaker have
been used. The circuit breaker is NOT a GFI (Ground Fault
Interrupter) type. The Steam Generator is properly grounded. The circuit breaker or disconnect switch is on. Water supply is open to the Steam Generator.
01/09
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Pub. No. 200-A
Page 3
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Electrical Installation Instructions
Figure 3 - Typical Installation Models: TSG-15
Inside Installation
Control should be mounted
four feet from the floor. Select a
location convenient to the
bather but not in a direct line of
Shower or Body sprays and not
directly above the steam head.
The TSC Control MUST be installed inside (Required).
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Pub. No. 200-A
Page 4
Electrical Installation Instructions
Wiring Diagram
15VDC
Test
1 2 3 4 5 6 7 8
WDT FAIL
DS5
Switch
UP
COM FAIL
DS1
SYS FAIL
DS2
TEST
DS3
SYS OK
DS4
Probe
Processor
15VDC Out
15 VDC
Power Supply
250VAC
Board
Board
Interconnect
Sensor
P1P2
From 240
A C Relay PCB
GN
P3
GND
Frame
GND
GN
15VDC
Board Interconnect
Fill
Light
A C Relay
Board
Drain Light
Ground
Lug
BK
BK
BK
BK
RH1_L1
RH2_L1
RH3_L1
RH4_L1
BK
BK
BK
RD
RD
RD
RD
GND
Fuse Block
RH1_L2
RH2_L2
RH3_L2
RH4_L2
Field
L1
Connections
L2
240VAC
Model: TSG-15
RDRDRD
To 250VAC
on P/S Board
F1
0.5
AMP
F2
GY
WH
Dip Switch Settings for Multiple Steam Generators on Processor Board:
Generator 1 = 1 and 2 up Generator 2 = 1 down and 2 up Generator 3 = 1 up and 2 down Generator 4 = 1 and 2 down
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Specication Chart
Water Level Probe
Tank
Sensor
BK
Heating
Elements
P1P2P3
RD
BL
BL
GN
Note: Ground must be
P4
BN
BN
Terminal
Block
BK
BK
Optional
Auto Drain
Valve
Water
Solenoid
Valve
on a heater flange bolt.
TSG-15
25 E. Union Ave., East Rutherford, NJ 07073 • Tel: 800-577-6478 • Fax: 201-933-0746
®
West Coast Office: 315 W. Pondera St., Suite F, Lancaster, CA 93534 • Tel: 800-355-6478 • Fax: 661-940-1617
01/09
550
15
240 20811
- 4 -
63 72
4 4
80 90
Pub. No. 200-A
Page 5
Plumbing Installation Instructions
®
®
C
US
Steambath Generators Model: TSG-15
The Steamist “TSG” Generator comes factory assembled, carefully wired and tested.
The Plumbing Installation must conform to local and national codes. All electrical power should be turned OFF when working with Steam Generator.
1. Pre-Installation
a) Be sure that the proper size Steam Generator has been
selected by using the sizing page in the “Full Line Brochure,” “Pricing Guide,” “The Generator Sizing Guide,” “Architectural Guidelines,” or in the Residential Systems/Steambath Product Information section of the Steamist website - www.steamist.com.
CAUTION: An improperly sized Steam Generator may
NOT produce the amount of steam necessary to reach selected temperature.
IMPORTANT: Refer to page 4 for model required for
cubic foot rating.
b) The Steam Generator should be located as close as
possible to the Steamroom/Shower or tub enclosure. Steam pipe should NOT exceed twenty-five feet in length. If the steam pipe exceeds ten feet, use an appropriate pipe insulation rated for a minimum of 212°F. Possible locations include Vanity, Closets, or Basement near bath area. The serial number plate should be visible and the Steam Generator should be accessible for service. Refer to Installation Suggestions on page 4. Do NOT install Generator outdoors, in a moist, humid area, or in an area where parts may freeze or corrode. Also, do NOT install near flammable materials such as paints, thinners, gasoline, etc.
c) The steam line and safety valve reach a temperature of
212°F during operation and should be appropriately protected to prevent personal injury by accidental contact.
2. Plumbing Rough-in
Plumbing is required for the water supply and steam
line this should be completed before the walls are closed. For operation, the “TSG” Steam Generator requires a ⅜" O.D. copper tubing to the fitting on the Generator for water inlet and a ¾" copper or brass pipe for steam outlet.
NOTE: Safety Valve should be connected to a minimum ¾" indirect waste or as required by local plumbing codes. In the unlikely event this valve should open, the discharge must be directed to prevent damage to the home.
a) Water Inlet - A water line should be roughed in
from existing ½" hot or cold water pipe. Using a ½" x " tee, cut and solder tee into the existing water line (see Figure 4 on page 3). Solder a piece of " copper tubing into tee. Rough-in for water supply is now complete.
b) Steam Outlet - Rough in the steam line using a
minimum of a ¾" copper or brass pipe; do NOT use black iron or galvanized pipe; it will rust and discolor the wall of the steambath. The steamhead location should be 18" above the shower floor or 6" above the rim of the bathtub, as far from the seating area as possible.
CAUTION: No shutoff valve can be installed in the steam line. Do NOT create traps or valleys in this line which would trap condensation and block the flow of steam. The steam pipe should be pitched allowing condensation to run back toward the Steam Generator (preferred), or toward the steamhead.
Figure 1- Steam Generator
Knockout for Control Cable
Knockouts for
Electrical Supply Line
¾" Steam
Outlet
¾" Safety
Relief Valve
Electrical
Panel Cover
Install Upright
and Level
Water Inlet
" Compression
Fitting
Optional Auto
Drain Installed
Model TSG-AD
WARNING: Elderly persons, pregnant women, or those suffering from heart disease, high blood pressure, diabetes, or who are otherwise not in good health, do not use this device unless directed to do so by a physician. Also, do not use
!
steambath while under the influence of alcohol.
IMPORTANT: The warranty of this product is voided if it is used in a commercial application or for anything other than a residential steambath installation.
02/09
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Pub. No. 201-A
Page 6
Plumbing Installation Instructions
Installation Instructions
3. Steam Generator Installation
The Steam Generator should be mounted in a location convenient for hook-up and service by the plumber and electrician.
CAUTION: The steam generator is designed to be used ONLY in an upright and level position, to do otherwise would damage the unit and void the warranty.
a) The Steam Generator can be mounted to a wall or set
on the floor. However, the unit must be secured. To secure the unit to a vertical wall, loosen the two screws holding the electrical access cover, remove cover (see Figure 1). Located inside the cabinet near the top left and right corners are mounting holes. Place top cover back and secure.
b) Connect the 3/8" water supply, described in Section 2, to
the Steam Generator by first soldering a 3/8" valve into the previously installed water line. The valve must be kept in an open position during normal operation. In areas where high water pressure may be a problem a water hammer arrestor or a pressure regulator should be installed. Complete water supply by connecting 3/8" copper tubing from the valve to the water inlet compres­sion fitting. Refer to Figure 2.
IMPORTANT: Do NOT use a “saddle valve” or piercing
type valve for water connection.
c) Connect the steam line from rough-in location described
in Section 2 to the ¾" nipple on the Steam Generator using a union.
Models: TSG-15
Figure 2 - Plumbing Diagram
Steam Generator
Free-Flowing
Steam Line
Union
(Required)
Water Level Probe
Pressure Safety Valve
Connect to Indirect Waste
or As Required by Local Codes.
Water Solenoid Valve
d) In the shower, place the center of the escutcheon
onto the steam pipe and screw the steamhead into place. Care must be taken not to scratch the steamhead or escutcheon with wrench. After the plumbing connections are complete the electrician may finish wiring the unit.
Shutoff
Valve
Hot or Cold
Incoming Water
Supply
Optional Auto Drain Valve
Connect to Indirect Waste
or As Required by Local Codes.
IMPORTANT: Install
steamhead 18" above
the shower floor or 6"
above the rim of the
bathtub.
3199 Series Steamhead Installation Instructions
1. Make sure the ¾" nipple protrudes beyond the tile approximately ½". (See Figure 3)
2. Wrap the nipple with pipe sealant tape.
3. Put a bead of silicone around the outer edge of the Back
Plate (see Figure 3) and center the Back Plate over the pipe in an upright position. While holding it in place, screw the Center Hub onto the nipple, using a " hex key to tighten.
4. The Center Hub MUST be aligned with the four walls in the vertical and horizontal position (See Figure 3a). Make sure the steamhead O-ring is fully seated into the Back Plate.
If the nipple is sticking out too far the O-ring will not make
Figure 3
a proper seal and the nipple must be adjusted.
5. Apply a small amount of silicone at the back center point of the Cover Plate.This will aid in preventing movement of this plate. (See Figure 3a)
6. Place the Cover Plate over the Center Hub. This is accomplished by first hooking the top and then snapping the bottom into place.
7. Adjust the Back Plate and Cover Plate to line up squarely, and clean excess silicone with rubbing alcohol.
Figure 3 - Steamhead Installation Figure 3a - Center Hub Installation
¾" NPT
(Brass Pipe)
Must use sealant
tape.
Apply silicone
around the steam
pipe to form a
water-tight seal.
½"
Aromatherapy
Reservoir
Apply silicone around
the back edge of the
Back Plate to seal and
prevent movement.
O-Ring MUST
seal to inside of
the Back Plate.
" Hex Key
Hole
IMPORTANT:
Install top first
MUST be vertical
Back Plate
Center
Hub
02/09
Cover
Plate
- 2 -
Apply a small
Apply a small
amount of
amount of silicone to
silicone to
prevent
prevent
movement.
movement.
After inserting the top,
snap in the bottom.
Pub. No. 201-A
Page 7
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Plumbing Installation Instructions
Figure 4 - Typical Installation Models: TSG-15
WARNING: If installing the Steamist Unit in conjunction with an acrylic modular tub/shower unit, please consult the “manufacturer of the module” for location of the steamhead.
The Plumbing Instructions must be given to the homeowner for future use.
Slope ceiling 2" per foot
The TSC Control MUST be installed inside (Required).
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Union
Required
Safety Valve
Connect ¾" pipe to an
indirect waste or as
required by local codes.
" Shutoff Valve
Keep in open
position during
normal operation.
Steam Outlet Pipe - Use a minimum of a ¾" Copper or Brass pipe. CAUTION: Do NOT install a shutoff valve on the steam outlet pipe. Do NOT
create traps or valleys in this line which would prevent the flow of steam.The steam outlet pipe should be pitched toward the Steam Generator (preferred), allowing condensation to run back into the Steam Generator or toward the steamhead. If the steam pipe exceeds ten feet, use an appropriate pipe
insulation rated for a minimum of 212°F.
½" x ½" x " Tee.
Using existing Hot or
Cold water supply.
A ⅜" air gap is recommended below the
door and the door should incorporate a
splashguard. The top and sides of the
shower opening must be sealed.
Steamhead Installation
Steamhead should be mounted
18" above the finished floor or
6" above the rim of the tub as
far from the bather as possible
.
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Pub. No. 201-A
Page 8
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Plumbing Installation Instructions
Access Requirements Model: TSG-15
Select a location for mounting the Steam Generator that is accessible for installation and service. The access requirement indicates the minimum space for convenient access to Steam Generator.
CAUTION: All models must be installed INDOORS, in a DRY, NON-FREEZING location away from flammable materials such as: Gasoline, Paints, Thinners, Etc.
IMPORTANT: Steam Generator must be installed upright and level.
Specication Chart
Model
TSG-15
*Refer to the Steamist Sizing Guide for actual Cu. Ft. capacity.
No.
*Max. Cu. Ft.
For Area Up To
550
KW Volt Phase
240
15
20811
Wire Size 90ºC
Amps
63 72
Copper AWG
4 4
Installation Suggestions
Line
Fuse
80 90
Figure 5
Use 35" with
Optional Auto Drain
35"
28"
25"
18"
Steam
Generator
in Vanity
CAUTION: Do NOT install the steam generator in an attic location.
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Alternate Basement Location
(Insulated and Dry)
Alternate
Closet
Location
East Coast Office: 25 E. Union Ave., East Rutherford, NJ 07073 • Tel: 800-577-6478 • Fax: 201-933-0746
®
West Coast Office: 315 W. Pondera St., Suite F, Lancaster, CA 93534 • Tel: 800-355-6478 • Fax: 661-940-1617
02/09
- 4 -
Pub. No. 201-A
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