St. Croix SCR, Lincoln SCR Installation & Operation Manual

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inspection requirements in your area.
Installation & Operations Manual
Lincoln SCR
Multi-Fuel Stove
"Please read this entire manual before installation and use of this pellet fuel­burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death."
"Contact local building or fire officials about restrictions and installation
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TABLE OF CONTENTS
Quick Start Guide (Read this First) .............................................................................4-7
General Information ...................................................................................................... 8
Installation Check List .................................................................................................. 9
Stove Layout Diagram .................................................................................................. 10
Stove Dimensions ........................................................................................................ 11
Approved Installations ..................................................................................................12
Exhaust Venting............................................................................................................ 14
Venting - Approved Materials ....................................................................... 14
Venting-Typical PL Vent Components ........................................................... 15
Venting - Determining Materials .................................................................. 16
Venting - Termination Requirements........................................................ 17, 18
Venting: Termination Clearance Requirements ............................................ 19
Venting – Into an existing Chimney................................................................20
Venting – Hearth Mount..................................................................................21
Floor Protection .......................................................................................................... 22
Minimum Clearances to Combustible Materials .................................................... 23, 24
Outside Combustion Air ............................................................................................. 25
Mobile Home Installation ..................................................................................... 26, 27
Thermostat .................................................................................................................... 28
Installation Check ......................................................................................................... 29
Preventing Chimney Fires.............................................................................................29
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Approved Fuels............................................................................................................. 30
Pellets, Corn, Wheat, Rye, Cherry Pits & Distiller’s Grain........................... 30
The Revolution Burn System...................................................................................31-33
Self Ignition ............................................................................................................ 34, 35
Control Board Features ...........................................................................................36, 37
Thermostat function .......................................................................................37
Pre-Lighting Instructions .........................................................................38, 39
Changing the Program on the Control Board ................................................ 39
Lighting your Stove ....................................................................................... 40
Shutting Off the Stove ................................................................................... 41
Combustion Air Damper Adjustment .......................................................41-44
Damper Adjustment & Pilot Setting, Thermostat Control.............................44
Diagnostic & Safety Features .................................................................. 45, 46
Lincoln SCR Maintenance .........................................................................................47
Daily Maintenance .........................................................................................47
Periodic Maintenance................................................................................48-50
Yearly Maintenance .................................................................................51, 52
Safe Operation .............................................................................................................. 52
Wiring Schematic..........................................................................................................53
Parts Layout .............................................................................................................54-57
Troubleshooting & Frequently Asked Questions ...............................................58-62
Warranty ....................................................................................................................... 63
Stove Settings & Notes ................................................................................................. 64
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Installation & Operations
Quick Start Guide
The information in this Quick Start Guide is intended to give a better explanation of how the new Revolution Burn System works and should be used along with the information given in the regular stove manual.
How to adjust the Lincoln SCR for different Fuels?
The Lincoln SCR is approved for 6 fuels. They are Pellets, Cherry Pits, Corn, Wheat, Rye and Distiller’s Grain pellets. Read pages 38 and 39 for information on choosing the correct program
for the fuel of choice.
They are grouped in 2 categories:
1 – Pellets and Cherry Pits, lower in Moisture Content and easy to ignite.
2 – Corn, Wheat, Rye and Distillers Grain, these fuels are higher in Moisture Content and therefore more difficult to start.
The Lincoln SCR basically has 2 operating modes:
1 - Manual Mode. In this mode the operator of the Lincoln SCR is involved with starting the unit, and is available to monitor the start-up process of the Lincoln SCR. This mode includes the Manual position and the T-Stat thermostat position. Only the ON/OFF button will start the unit up or shut the unit down.
2 – SmartStat Mode is the Automatic Mode. In this mode the Thermostat controls the unit. The Lincoln SCR starts as soon as the Thermostat calls for heat. The unit shuts off only after the unit pilots for 1 hour with out calling for heat. If Operating in the SmartStat Mode, make sure the
Thermostat is not calling for heat when trying to shut the Lincoln SCR off at the Control Board. Turning the Lincoln SCR off at the Control Board while the Thermostat is calling for heat, will cause the Control Board to turn the unit right back on.
During the Break-In period and anytime a switch is made to a different Fuel Category, such as switching from Pellets or Cherry Pits (which have a lower moisture content and starts quicker) to burning Corn, Wheat, Rye and Distiller’s Grain (which have a higher moisture content and start slower), the Lincoln SCR must be set up and adjusted for proper ignition. This means the Damper, Program, Feed and Draft Trim settings must be adjusted in such a manner that after the ignition cycle finishes, the unit transitions to the fuel in the main hopper in a smooth manner without overloading the pot.
How to use T-Stat and SmartStat Mode with the Revolution Technology. (Read page 28 and page 44 for more information on using a Thermostat)
SmartStat Mode is to be used when the temperatures are mild. Adjust the Control Board for mild temperatures. Run the Lincoln SCR on the lower settings on the control board to prevent the unit from cycling on and off needlessly. If the temperature is 50 degrees outside, it would make sense to run the Lincoln SCR in SmartStat Mode but with the Heat Level set on #1.This way the unit puts out less heat and will run longer before temperatures in the house rise above the Thermostat setting. This also provides a more even temperature.
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When burning Corn, Wheat, Rye and Distiller’s Grain Pellets, the program chosen must give a smooth ignition and be able to advance to the Heat Level chosen. If the Pot overloads during ignition, adjust the Feedrate down or switch Programs until these fuels ignite without overloading the Pot. The units must be adjusted for unattended use.
Do not assume the unit functions correctly in SmartStat mode without first adjusting the unit. When burning grain there are many variables and the unit must be fine tuned correctly before using SmartStat Mode.
The adjustments that need to be made are:
1 - Choosing the correct Program for the fuel used. (See pages 38-39 in your manual) 2 - Adjusting the Damper (if needed) (See pages 41-43 in your manual) 3 - Adjusting the Feedrate (if needed) (See point 8 on page 61) 4 - Adjusting the Draft Fan Voltage (if needed) (See point 9 on page 61) 5 - Adjusting the Heat Level to a lower setting (to prevent the Lincoln SCR from excessive
ON/OFF cycling). This will also help in maintaining an even temperature in the home. (See figure 23 on page 36) Moving to the next Program will also produce less heat. (See pages 38­39 in your manual)
If the Revolution pot overloads during the Ignition Phase, simply open the Hopperlid to stop the Auger Motor in the main hopper. This will temporarily shut off the fuel that is being fed to the pot until it balances back out.
Use the 5-point list above and make some small adjustments before starting the unit the next time. Again observe how the unit starts up and repeat this process until you get a smooth ignition when burning Grains.
The Revolution Pot – How to deal with a jammed pot.
What can cause the pot to get jammed?
a – A foreign object gets stuck in the Drum as it
rotates through. For this to happen, the object must first make it through the Auger system in the hopper. Most likely it would jam the auger, but is some instances it could end up in the pot.
b – The Drum rotates while it is full of unburned
fuel. If this happens the dividers in the drum could get stuck on the fuel as that section of the pot rotates through. It jams where the dividers close the opening where the Ash and Clinker material exit the pot.
Figure1
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How to fix the problem if it happens?
If this happens, first unplug the unit and use a vacuum to clean out the fuel or ash in the pot. To clear a foreign object may require reversing the motor by hand. Figure 1 shows how to access the area where the Switches and Revolution gearmotor are located.
Figure 2
Keep an eye on the 2 switch levers shown in figure 2. They eventually will end up against the end of the notches shown in figure 3. Rotating any further than that will bend the levers and potentially damage the switches.
To clear a jam will usually only require the drum to be reversed a small amount for the object or the fuel to free up.
Figure 3
Once the jam has been cleared, simply plug the unit back in and the drum will rotate through and stop in the correct position.
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There is one other situation that could jam the drum. When burning Corn, Wheat, Rye or
Helpful Hint
-
Distillers Grain Pellets the by-product of these fuels is a hard clinker. If the pot jams up on the Clinker material, the procedure to clear the drum is a little different from the methods listed earlier.
Remember to first unplug the unit before trying to clear the jam. The clinker material may be stuck to the “Divider Fingers” in the drum. This Clinker material is hard and easily breaks up using a hammer and screw driver to break it in smaller pieces.
Figure 4 shows the Drum outside of the burnpot for a clearer view. Note the “Divider Fingers” and the “Center” of the Drum.
When breaking up a Clinker use caution not to hit directly on the divider fingers as this may bend them and cause them to bind on the “Cutters”. Break the Clinker up in the area described as the “Center of Drum”
Figure 4
How to prevent the Clinker from causing the Drum to jam?
The fuels that create Clinkers are approved with Programs 2 through 4 on the Control Board. The Clinker can be different in consistency based on the different varieties of corn, wheat, rye and distillers grain pellets that are grown or produced throughout the US. If this seems to be a problem, simply choose the next program on the Control Board.
For Example: If you are operating in Program 2, simply change to Program 3. This will cause the Clinker to be smaller and less likely to jam up during the cleaning process.
start the unit and run the unit continuously until the main hopper is empty.
The Small Hopper used for starting the stove holds enough pellets to
When running the unit in SmartStat Mode it will start the unit 6 times before running out of pellets. Be sure to keep the small hopper filled up when unit is starting frequently.
Optional Hopper Extension, Part # 80P54093, is available for a larger Hopper Capacity.
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Save This Installation & Operations Manual
GENERAL INFORMATION
SAFETY PRECAUTIONS
SAFETY NOTICE: The Stove must be properly installed in order to prevent the possibility of a house fire! These installation instructions must be strictly observed! The Maintenance schedule must be followed as described in this manual. Failure to follow instructions may result in property damage, bodily injury or even death.
The Stove’s exhaust system works with negative combustion chamber pressure and a slightly positive chimney pressure. Therefore, it is imperative that the air intake and exhaust system be airtight and installed correctly. Do not install a flue damper in the exhaust vent of this unit.
Do not connect this unit to a chimney flue serving another appliance.
BUILDING PERMIT
Contact the local building officials to obtain a permit and information on any local installation restrictions and inspection requirements.
DEFINITION OF “STOVE”
The word “Stove” as used in this manual is interpreted to mean a “Multi-Fuel Stove” approved for the fuels listed in this manual. This model is not intended as the sole source of heat.
SAFETY TESTING
The stove has been independently tested and listed by Warnock Hersey Laboratories in accordance with the proposed ASTM Standards and the applicable portions of UL 1482 and ULC S627/B366.2, and Oregon Administrative Rules 814-23-901 through 814-23- 909, stating requirements for installation as a stove, heater or hearth insert for masonry, metal and zero clearance fireplaces and for mobile home installations. The safety-listing label is located on the back of the stove.
DISCLAIMER OF WARRANTY
Since Even Temp Company has no control over the installation of the Stove, Even Temp Company grants no warranty, implied or stated, for the installation of the Stove and assumes no responsibility for any special, incidental or consequential damages.
MANUFACTURED BY:
Even Temp Inc
Hwy 34
Waco, NE, 68467
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BEFORE INSTALLATION THOROUGHLY
READ AND UNDERSTAND THIS MANUAL
SAFETY NOTICE
PLEASE READ THE ENTIRE MANUAL BEFORE INSTALLING AND USING YOUR NEW STOVE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.
BEFORE STARTING THE STOVE FOR THE FIRST TIME
1. Under certain conditions outside combustion air is recommended. Use only approved parts. When using outside air for combustion, check that the outside air inlet is connected to draw fresh air from outside the building.
2. All joints of PL vent and single wall stainless steel pipe should be fastened by at least 3 screws and correctly installed. (Follow vent manufacturer’s instructions). Seal all joints with high temperature silicone to create an airtight seal.
3. WARNING: The high temperature paint on this Stove may take several hours of burning at a high fuel setting to cure fully. During this time, an odor that is not harmful may be evident. When odors are present, the area around the Stove should be well ventilated.
4. Caution: The high temperature paint can be easily scratched prior to burning the Stove.
CAUTION: FAILURE TO FOLLOW THE INSTRUCTIONS IN THE INSTALLATIONS MANUAL MAY RESULT IN A HOUSE FIRE. PLEASE FOLLOW INSTALLATION AND MAINTENANCE INSTRUCTIONS.
CHECK WITH LOCAL AUTHORITIES AND OBTAIN NEEDED PERMITS
WE RECOMMEND INSTALLATION BY A QUALIFIED PROFESSIONAL.
INSTALLATION CHECK LIST
FOR USE IN THE U.S. AND CANADA
MOBILE HOME APPROVED
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Lincoln SCR
Stove Layout
Figure 1
The burn system used in the Lincoln SCR is the St. Croix Patent Pending “Revolution Burn System”. This burn system is Self-Cleaning and Self-Igniting during operation. This system utilizes a Patent Pending Dual Hopper System that uses wood pellets to ignite the Fuel that is in the main hopper. It is approved for Pellets, Corn, Wheat, Rye, Cherry Pits & Distillers Grain Pellets.
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STOVE DIMENSIONS
Figure 2
Rear & Side View
A – Width of Stove E – Center of Stove to Center of Exhaust
B – Height of Stove F – Center of Exhaust from the Floor
C – Center of Air Intake from Floor G – Depth of Stove
D – Center of Stove to Center Intake H – Height of Stove with Control Extended
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Approved Installations
The Lincoln SCR is approved for CONVENTIONAL and MOBILE HOME installations as a FREESTANDING stove. The stove may also be installed on the Hearth in front of a fireplace and vented through the chimney of the fireplace.
Figure 3
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Caution
INSTALLATION IS TO BE PERFORMED BY A QUALIFIED INSTALLER OR DEALER.
ADHERE TO ALL CLEARANCES SPECIFIED BY THE MANUFACTURER OF THE VENTING SYSTEM USED.
ADHERE TO ALL CLEARANCES SPECIFIED IN THE INSTALLATION INSTRUCTIONS OF THIS STOVE.
THIS STOVE USES A POSITIVE PRESSURE VENTING SYSTEM. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST SYSTEM OF UNIT
DO NOT CONNECT THIS STOVE TO A CHIMNEY SYSTEM THAT IS CONNECTED TO ANOTHER APPLIANCE.
DO NOT INSTALL THIS UNIT IN A SLEEPING ROOM
ATTENTION
CONDENSATION:
condensation is detrimental to exhaust systems. Corn, Wheat, Rye & Distiller’s Grain have a higher moisture content than pellets and can be more susceptible to condensation forming in certain types of installations. Install the Stove with a minimum of the system exposed to the cold temperatures outside the envelope of the house. Check with the manufacturer of your venting system that they honor the warranty of their PL Vent with the use of corn.
BATTERY BACKUP: Battery backup system are useful if the Stove is installed using horizontal venting only. This prevents any smoke from entering your home in the event of a power failure.
When planning the installation of your Stove, keep in mind that
ATTENTION
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VENTING: APPROVED MATERIALS
The Stove requires a venting system approved for pellets by a certified testing lab. Approved pellet Stove venting materials are: 1) PL vent, a double wall vent with a stainless steel liner; and
2) Single wall rigid or flexible stainless steel pipe. PL Vent and Single wall vent is available through manufacturers such as (but not limited to): ICC Chimney, Energy Vent LTD, James A. Ryder, Simpson DuraVent and Selkirk Metalbestos and is carried by many local pellet Stove dealers. In this manual approved venting will be referred to a “PL vent” or “Single wall vent”. All single wall vent adaptors must be stainless steel.
NOTE: TYPE “B” GAS VENT MUST NOT BE USED IN THE INSTALLATION OF THIS STOVE
Examples of venting system components follow:
High temperature ceramic roping reduces potential fly ash escaping through joints.
Stainless steel inner liners resist corrosive flue gas damage to the system.
Flex pipe should be stainless steel, 4 ply construction with a total thickness of approx. .07 inches.
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TYPICAL PL VENT COMPONENTS
RAIN CAP VERTICAL OR WALL THIMBLE CHIMNEY SUPPORT BRACKET HORIZONTAL ADAPTER
ADJUSTABLE LENGTH SINGLE TEE SINGLE REDUCTION DOUBLE TEE
PIPE w/TEE CAP TEE w/TEE CAP w/TEE CAP
PIPE ADAPTER INCREASER 450 ELBOW 900 ELBOW
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VENTING: DETERMINING MATERIALS
TYPE OF MATERIALS:
1. PL Vent must be used.
2. Exception: Single wall stainless steel may be used inside an existing chimney. (No clearances to combustibles are needed on single wall stainless steel adaptors, rigid or flex pipe installed within a chimney.)
3. A clean-out “tee” (PL Vent or “Quick-Connect Exhaust”) must be installed directly to the Stove and at the bottom of each vertical run of the exhaust system. These tees are to assist in periodically cleaning the pipe. Single or double clean-out tees may be used. The exhaust system
must be installed so the entire system can be cleaned without disassembly.
NOTE: ADHERE TO THE PL VENT CLEARANCES TO COMBUSTIBLES AS REQUIRED. STRICTLY OBSERVE THE PL VENT MANUFACTURER’S SAFETY SPECIFICATIONS.
QUANTITY OF MATERIALS:
1. It is recommended that the vent system be installed with a minimum of three feet (3’) of vertical rise above the exhaust port on the back of the Stove.
FAILURE TO PROVIDE THE NATURAL DRAFT THAT RESULTS FROM A VERTICAL RISE MAY RESULT IN SMOKE BEING RELEASED INTO THE HOUSE WHEN ELECTRICITY TO THE UNIT IS INTERRUPTED WHILE BURNING OR SMOLDERING PELLETS OR CORN REMAINS IN THE BURN GRATE. (See “Battery Backup” on page 13)
2. It is not recommended to run vertical venting outside the heated environment where the Stove is installed. Running a venting system in a cold environment may cause the flue temperatures to cool down too much for adequate drafting.
Additional vertical exhaust venting should be provided when using:
a. More than one (1) elbow or tee; and/or
b. Horizontal runs of over three (3) feet. (Horizontal runs over 10 feet not recommended)
3. For a venting system ending in a horizontal run, the exhaust pipe must be terminated by a listed end cap or a PL vent elbow (45 or 90 degrees). Note: End caps or elbows must vent exhaust gases away from the building.
4. For termination above the building roofline a rain cap is required.
5. The exhaust pipe on the Lincoln SCR is 4” O.D. to accommodate a pipe adaptor.
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VENTING: TERMINATION REQUIREMENTS
In determining optimum vent termination, carefully evaluate external conditions especially when venting directly through a wall. Since you must deal with odors, gases, and fly ash, consider aesthetics, prevailing winds, distances from air inlets and combustibles, location of adjacent structures and any code requirements.
1. Exhaust must terminate above combustion air inlet elevation.
2. Do not terminate vent in any enclosed or semi-enclosed area, (i.e. carports, garage, attic crawl space, etc.) or any location that can build up a concentration of fumes.
3. Vent surfaces can get hot enough to cause burns if touched by children. Non-combustible shielding or guards may be required
The type of installation must first be considered before determining the exact location of the venting termination in relationship to doors, window, cavities or air vents. See figures 4a and 4b below.
a. Without Outside Air connected to the unit. For These types of installations please refer
to the dimensions listed below in figure 4a.
Figure 4a
4’ (1.2 m) BELOW a door, window, cavity, or air vent Or 4’ (1.2 m) HORIZONTALLY FROM a door, window, cavity, or air vent Or 1’ (305 mm) ABOVE a door, window, cavity, or air vent
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b. With Outside Air Connected to the unit. In this manner the appliance is a Direct Vent
Appliance (sealed Combustion System) as listed in NFPA 211-6.
3.3.3.2 Direct Vent Appliance (Sealed Combustion System Appliance) A system consisting of an appliance, combustion air and flue gas connections between the appliance and the outside atmosphere, and a vent cap supplied by the manufacturer, and constructed so that all the air for combustion is obtained from the outside atmosphere and all flue gases are discharged to the outside atmosphere.
Special Venting Arrangements are listed in NFPA 211-31
10.7.1.2 The Vent Terminal of a Direct Vent Appliance with an input of 10000 BTU/Hr or less shall be located at least 6” from any opening into a building, and such an appliance with an input of over 10000 BTU/Hr, but not over 50000 BTU/Hr shall not be located less than 9” from any opening through which vent gases could enter a building, and the vent terminal of such appliance with an input over 50000 BTU/Hr shall be located not less than 12” from the opening.
Figure 4b
1’ (305 mm) ABOVE, BELOW OR HORIZONTALLY FROM a door, window, cavity, or air vent.
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VENTING: TERMINATION CLEARANCE REQUIREMENTS
Figure 5
THE EXHAUST TERMINATION LOCATION MUST BE AT LEAST
1’ (305 mm) ABOVE the ground level 7’ (2.1 m) FROM a public walkway 1’ (305 mm) FROM The wall penetration point 3’ (915mm) FROM a gas meter/regulator assembly 2’ (610 mm) FROM any adjacent combustibles such as: Adjacent buildings, fences, protruding parts of the structure, roof eaves or overhangs, plants, shrubs, etc.
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VENTING: INTO AN EXISTING CHIMNEY
The stove may be connected to an existing Class A chimney or a masonry chimney which meets the minimum requirements of NFPA 211.
1. If the stove’s exhaust is connected to a masonry chimney, the masonry chimney must be free of cracks that could leak exhaust gases or fly ash. A relining of the chimney with either PL vent or single wall stainless steel pipe may be necessary to bring the chimney into compliance.
2. When chimneys are relined, a chimney chase cap that reduces the outlet of the chimney to the size of the liner is required. Extend the exhaust vent above the chimney chase cap and finish it off with a rain cap. A single wall liner may need to be insulated to maintain adequate exhaust temperatures in the vent system
Note: Outside Chimneys frequently are difficult to keep warm, if in doubt insulate the liner.
Figure 6 Figure 7 Venting into Masonry Chimney Venting into Class A Chimney
3. Venting into the side of an existing masonry chimney must be done through a masonry thimble. When wall penetration is necessary to access a masonry chimney, use a listed PL vent wall thimble. (Figure 6).
4. When venting into a Class A steel chimney, (Figure 7), use an appropriate PL Vent adapter.
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