St. Croix 45Lbs. Hopper, Hastings Operation & Maintenance Manual

Hastings
Operation & Maintenance
Manual
Table of Contents
ST. CROIX FEATURES.......................................................................................2
PREVENTING CHIMNEY FIRES .....................................................................3
SATISFACTORY PERFORMANCE................................................................. 3
APPROVED FUELS .............................................................................................3
Pellets, Cherry Pits & Pellet /Corn mix...................................................3
OPERATING INSTRUCTIONS......................................................................... 4
Control Board Features.............................................................................4
Thermostat Function – How does it work?.............................................5
Pre-Lighting Instructions..........................................................................6
Lighting Your Stove ................................................................................. 6
Shutting the Stove off ............................................................................... 6
Safety Features...........................................................................................7
COMBUSTION AIR DAMPER ......................................................................7-8
MAINTAINING THE STOVE ............................................................................9
Daily Maintenance ........................................................................... 10-11
Periodic Maintenance ...................................................................... 11-12
Yearly Maintenance ......................................................................... 13-14
SAFE OPERATION........................................................................................... 15
TROUBLESHOOTING AND FAQ............................................................ 16-20
WARRANTY........................................................................................................21
PARTS LAYOUT ............................................................................................... 22
Parts Layout.......................................................................................23-25
Diagnostic Features................................................................................ 6-7
Flame Pattern Characteristics..................................................................8
Cast Iron Parts........................................................................................ 22
208
Dear St. Croix Wood Pellet Stove Owner:
Congratulations! Your purchase of a St. Croix wood pellet stove places you among a
select group of individuals who have demonstrated their concern about residential heating efficiency and our environment.
This owner's manual is designed to help you obtain maximum benefit from your St. Croix wood pellet stove.
Please read this manual in its entirety BEFORE operating your pellet stove. During the manufacturing process every effort has been expended to ensure that each St. Croix wood pellet stove meets the highest quality standards of material and workmanship.
Here are some important aspects of wood pellet stove installation and operation which you must observe in order to obtain maximum comfort and safety from your new St. Croix wood pellet stove.
1. Have your new St. Croix wood pellet stove installed by trained, qualified personnel.
2. Use only clean, dry quality wood pellets that are known to burn satisfactorily in your
stove.
3. Faithfully adhere to the maintenance program described in this manual. Thank you
for selecting a St. Croix wood pellet stove as the environmentally preferred answer to your residential heating needs.
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Page 1
The Hastings Hopper opening has 2 hopper lids. The inner lid has a gasket that provides a tight seal.
SAVE THIS OPERATIONS AND
MAINTENANCE MANUAL
Figure 1
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Page 2
Operation and Maintenance
Hastings Wood Pellet Stove
CAUTION: Operate this unit only with the fuel hopper lid closed. Failure to do so may result in emission of products of combustion from the hopper under certain conditions. Maintain hopper seal in good condition.
INSTALLATION
Proper installation is essential for safety, effective operation, warranty coverage, insurance requirements and to meet local building codes. Installation requirements are described in the Installation Manual included with your new stove.
PREVENTING CHIMNEY FIRES
Chimney fires can be prevented by properly operating the stove and by periodic inspection and cleaning of the chimney. When wood is burned it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue associated with a slow burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote can result in an extremely hot chimney fire.
The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote build-up has occurred. If a significant layer of creosote has accumulated (3 mm or more) it should be removed to reduce the risk of a chimney fire. Use of an appropriately sized chimney brush or the services of a professional chimney sweep are recommended.
SATISFACTORY PERFORMANCE
The keys to satisfactory performance are: proper operation of the stove, diligent maintenance and burning only dry, clean, quality fuel. Clinkers and ash are a by-product of combustion and are not caused solely by your stove. Stove performance can be quickly and severely reduced if poor quality pellets are used.
APPROVED FUELS
PELLETS
NOTE: Contact your dealer for more information
on APFI approved wood pellet fuels. Pellets with excessive sawdust should be screened by sifting with 1/4" mesh screening. Store Pellets under cover on a wooden pallet or other methods to ensure they do not become rain soaked or absorb moisture from damp or wet floors. Do not store pellets within stove installation clearances or within the space required for ash removal. The stove is not warranted against
damage caused by poor pellets, incorrect operation, poor maintenance or incorrect installation.
CHERRY PITS
Cherry Pits will burn much in the same manner as pellets. They will have higher ash content than Premium Pellets. Adjust your maintenance schedule accordingly. No standards exist for cherry pits as a
fuel. Inspect fuel before purchasing. The stove is not warranted against damage caused by poor cherry pits, incorrect operation, poor maintenance or incorrect installation.
ADD CORN TO THE MIX
The Hastings is approved to burn a mixture of pellets and corn (maximum 50% corn). The Thermostat Switch should be set to the Manual position. (See Fig. 2 on page 5) Operation of the stove doesn’t change when burning a mixture of pellets and corn. The burn pot will need to be cleaned on a daily basis, using the “Pot Scraper Tool” shown in figure 3 on page 8. Use the Pot Scraper Tool to remove any clinkers that build up because of the corn when needed. For more information, read the Daily, Periodic and Yearly Maintenance section towards the back of this manual.
OPERATING INSTRUCTIONS
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A different type of heater. The pellet stove is neither a cord wood stove nor a furnace. Its operation and maintenance differ from the tra­ditional wood stove. FOLLOW THESE OPERATING INSTRUCTIONS EXACTLY AS STATED TO ENSURE SAFE AND RELIABLE OPERATION.
1. Carefully read this “Operation and Mainte­nance” manual in its entirety BEFORE lighting your stove for the first time.
2. Obtain final inspection and approval of installation from local building officials.
3. Carefully clean all marks off the gold plated parts before the first fire is lighted. Use a soft cloth and a “Windex” type cleaner. Caution: Never use an abrasive cleaner on any plated or painted parts of the stove.
4. Have your dealer demonstrate all the opera­tional and maintenance steps necessary for proper use of the stove. Sign and return the warranty card, to the address listed on the back page.
5. Some odors may be given off during the first few hours of burning during initial break-in. These odors are normal and not harmful. However, ventilating the room until the odors disappear is recommended.
6. The stove will become HOT while in operation. Keep children, clothing and furniture away from all stove surfaces. WARNING: Direct
contact with the stove while operating may cause skin burns.
7. To avoid the possibility of smoke and/or sparks entering the room always keep firebox and de­ashing doors closed whenever the stove is operating.
8. A certain amount of carbon monoxide may be produced within the stove as a by-product of combustion. All exhaust vent connections must be sealed with RTV silicone to assure a gas tight seal. Any leaks into a confined area caused by faulty installation or improper operation of the stove could produce dizziness, nausea and in extreme cases, death.
9. An outside source of combustion air is required on all mobile home installations. If room air is used to supply combustion air, room air starvation, operation of exhaust fans and icing of
air vents can adversely affect proper stove operation. If these conditions exist, outside air should be used.
10. Smoke detectors, installed in the same general area as the stove, may be activated if the stove door is left open and smoke is allowed to enter the area.
CONTROL BOARD FEATURES READ “FREQUENTLY ASKED QUESTIONS”
ON PAGES 15-19 BEFORE OPERATING THE STOVE.
The Control Board controls all functions of the Stove by monitoring sensors that are in the system. These sensors serve 2 purposes.
a. General Operation of the Stove. b. Safety Features, to shut the unit down in the
event the sensors detect a problem in the unit.
The Control Board also has Diagnostic Capabilities to help in diagnosing 3 areas in the Stove. These areas are:
1. High Temperature Limit.
2. Proof of Fire Sensor
3. Vacuum in the Firebox
A closer look at the Control Board on page 5, in figure 2 will explain how the board works. There are five buttons labeled 1 through 5, a slide switch labeled 6 and a LED Light bar with 5 Heat Settings.
The LED Light bar is also used during the Diagnostic process, see page 6 and 7 for more details.
The buttons on the board function as follows: (Refer to Figure 2. The touch pad buttons and Slide Switch are labeled with the white numbers 1 through 6)
1. The Heat Level button (1) will advance the setting between level 1 and 5. Once you reach level 5, it will drop back to level 1. Each level has a LED light to indicate where the board is set.
2. The On/Off button (2) turns the Stove On and Off. It will also reset the board after the board has sensed a problem and is flashing a Diagnostic code.
3. The auger button (3) will allow the customer to manually auger pellets into the burn pot on start up
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