STC GZ620H Assembly Instructions Manual

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Systems Trading Corporation
450 7th Avenue Suite 2809, New York, NY 10123 Customer service: (877)782 4482 Email: easygrow@stcaustin.com
Assembly Instructions
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Introduction
Thank you for purchasing the Gazebo GZ620H. When properly assembled and maintained, this gazebo will provide many years of enjoyment!
These instructions include helpful hints and important information needed to safely assemble and properly maintain the gazebo. Please read these instructions completely before you begin.
Our patented gazebo has been designed for easy assembly. All steps can be completed by a team of three people. The assembly should take about two hours.
Before Starting Assembly:
CAREFULLY READ ALL THE INSTRUCTIONS BEFORE YOU BEGIN AND FOLLOW THE STEPS IN THE ORDER THEY ARE PRESENTED.
1. Make sure you have all the necessary parts:
Compare the contents of the two cartons to the List of Parts. If any parts are missing or damaged, or you have any questions, please contact Customer service:
(877)782 4482
or by email at
easygrow@stcaustin.com
before beginning assembly.
2. Lay the parts out in separate staging areas:
The List of Parts has the corresponding step number referenced to each part. We recommend that while you go through the list, make staging areas for each step and place the parts necessary for each step in these areas. This will save you time and effort during assembly.
3. Select a Location:
When selecting a location for your gazebo, a flat level area is essential and if possible with proper water drainage and easy access to power and water, if neccessary. Choose a sunny, level position away from overhanging trees and power lines and protected from the wind as much as possible. Locate underground pipes or cables before preparing the site or anchoring the gazebo. Note: You may assemble the gazebo on a hard level surface and move it to its final location when finished. Make sure that there are no obstacles between the assembly area and the final position.
4. Prepare a Foundation:
After choosing a location, proper preparation of the site is recommended. The site must be level. If the site is not level, create a base slightly larger than the outside dimensions of the gazebo using a perimeter of two by fours filled with either soil, sod or gravel. Make sure the base is square by measuring the diagonals from both directions and making sure they are equal. The gazebo is secured with pegs into holes cast with concrete. If you decide to have a concrete base, it is best to contact a reliable contractor to make sure it is flat and level. Make sure you have checked with your local authorities regarding any required building permits.
5. Make sure you have the proper tools:
• Tape Measure • 2 Small Step Ladders
• Work Gloves • Wooden Mallet
• Safety goggles • Scissors
• Phillips Screwdriver • Liquid soap or WD40 Lubricant
• Spirit Level • Hex Key (included)
NOTE: A cordless drill with Phillips head bit is highly recommended but not essential.
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Safety Advice
The gazebo must be positioned and fixed on a flat level surface.
Dispose of all plastic bags safely. Keep them out of the reach of children.
Keep children and pets away from the assembly area until the work is completed.
Always wear shoes, gloves and safety goggles when working.
Take special care not to touch overhead power lines with the aluminium profiles.
Do not attempt to assemble the gazebo in windy or wet conditions.
Do not position your gazebo in an area exposed to excessive wind.
If using power tools or a ladder, always fol­low the manufacturers safety instructions.
Hot items such as recently used grills, blowtorches etc. must not be stored in the gazebo.
Make sure the gazebo complies with local building codes.
General Order of Assembly
Step 1: Assembling the Corner profiles Step 2: Assembling the Roof Profiles Step 3: Attaching the Roof Profiles to the Corner Profiles Step 4: Attaching the Roof Connectors Step 5: Securing the gazebo to the ground. Step 6: Installing the Roof Gables Step 7: Installing the Upper Roof Panels Step 8: Installing the Lower Roof Panels
1
1
5
5
5
5
1
1
2
3
4
6
7
8
Table of Contents
Introduction.............................................. 2
Table of Contents...................................... 3
List of Parts............................................... 4
Step 1 Assembling the Corner Profiles......... 6
Step 2 Assembling the Roof Profiles............. 7
Step 3
Attaching the Roof Profiles to Corner Profiles
... 9
Step 4 Attaching the Roof Connectors........... 12
Step 5 Securing the Gazebo to the ground..... 13
Step 6 Installing the Roof Gables................... 14
Step 7 Installing the Upper Roof Panels........... 17
Step 8 Installing the Lower Roof Panels........... 18
Optional
Securing the Gazebo to a Concrete Floor........ 19
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List of Parts
The gazebo is shipped in two cartons. These cartons are heavy. Be careful when lifting them. Wear proper safety gear including work shoes, gloves and goggles. The parts are identified by removable stickers. Place all the parts for each step in staging areas, checking that you have all parts as you go. If any parts are missing or damaged, contact STC customer service before beginning assembly: Customer service: (877)782 4482 Email: easygrow@stcaustin.com
No. Profile Qty
Step
14
1
24
1
32
2
42
2
52
2
62
2
78
4
86
4
94
4
No. Profile Qty
Step
10 1
6
11 4
6
12 6
6
13 4
7
14 4
7
15 2
7
16 1
6
17 4
8
18 4
8
2200mm
1822mm
2171mm
1584mm
1822mm
1350mm
1350mm
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We included some extra screws and bolts for your convenience.
23 12
5
24 20
6
25 116
26
16
3
27 90
7,8
28 12
19 2
8
20 1
21 4
2
22 4
3
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x 4
x 4
Corner prole (1)
x 4
Support plate (2)
x 4
Screw (25)
x 12
1
1 1 1 1
1
2
2 2 2
2
2
25
25
25
1.A
1.B
Assembling the Corner Profiles
Place all the parts for the Floor Frame face on a level surface
.
Make sure the pieces are in the correct positions before assembling. Carefully follow the order of assembly to ensure an easy installation. Wear proper safety gear including work shoes, gloves and goggles.
Place corner profiles (1) parallel to each other the ground. Slide support plates (2) into corner profiles from the end with a single screw hole, as shown.
Fasten each plate to profile using three screws (25).
STEP 1
Components
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x 2
x 2
21
21
21
3
3
3
4
4
4
3
4
25
2.A
2.B
Assembling the Roof Profiles
Insert connecting profile (21) into long roof profiles (3,4).
Fasten together using screws (25).
Repeat steps 2A and 2B to make the two long roof profile sets.
STEP 2
Components
Roof prole (3)
1822mm
x 2
Roof prole (4)
1822mm
x 2
Connecting prole (4)
x 2
Screw (25)
x 16
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21
21
5
5
6
6
2.C
Roof prole (5)
1350mm
x 2
Roof prole (6)
1350mm
x 2
Connecting prole (4)
x 2
Screw (25)
x 12
Insert connecting profile (21) into short roof profiles (5,6).
x 2
5
6
25
2.D
Fasten together using six screws (25).
Repeat steps 2A and 2B to make the two short roof profile sets.
Components
ATTENTION: Insert screws exactly as shown. You will need the two empty screw holes to fasten connector (8) in step 4.
6
5
21
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x 2
Attach long roof profile set to corner profiles as shown, making sure the side with the ridge faces toward the corner profiles.
Fasten together using two screws (26) on each side.
Repeat to create two sides for the gazebo.
Screw (26)
x 8
3
3
3
4
4
4
26
26
1
1
1
1
1
1
1
26
3.A
3.B
Attaching Roof Profiles to Corner Profiles
STEP 3
Components
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Screw (26)
x 8
3.C
Using three people, attach the short roof profile sets to corner profiles as shown, making sure the side with the ridge faces toward the corner profiles. Use screws (26).
ILLUSTRATION
Components
26
26
26
26
26
1
1
5
5
6
6
6
3
3
3
4
4
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Screw (25)
x 28
Corner connecting part (22)
x 4
3.D
Attach corner connecting part (22) to inside of each corner using seven screws (25) for each corner.
IMPORTANT: After this step you should place the gazebo frame in its desired location. Make sure all corners are squared at 90 degrees.
IMPORTANT: After this step you should place the gazebo frame in its desired location. Make sure all corners are squared at 90 degrees.
Components
25
1
22
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Attach roof connectors (7) to roof profiles (3,4,5,and 6) as shown, using two screws (25) for each connector.
Attach roof corner connectors (9) to roof profiles (3,4,5,and 6) as shown, using four screws (25) for each connector.
4.A
4.B
Attaching the Roof Connectors
STEP 4
Components
Screw (25)
x 44
Roof
connector (7)
x 8
Roof
connector (8)
x 6
Roof
connector (9)
x 4
5
5
6
7
77
7
7
7
9
9
9
9
7
7
9
7
25
2525
25
25
25
25
25
25
25
25
25
25
25
25
6
3
3
4
4
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8
8
5
3 - 4
6
25
25
From inside of the gazebo frame, attach roof connectors (8) to roof profiles (3,4,5 and 6) as shown.
4.C
Securing the Gazebo to the Ground
STEP 5
Components
5
5
6
8
8
8
8
8
8
23
23
23
1
2
25
25
25
25
25
25
6
3
3
4
4
ATTENTION: Insert screws exactly as shown. In roof profiles (5,6), use empty screw holes. In roof profiles (3,4), use pre-drilled screw holes.
ATTENTION: For special instructions how to secure the gazebo to a concrete floor, please turn to page 19.
5.A
Fasten the gazebo frame to the ground, using three spikes (23) for each support plate.
Ground spike (23)
x 12
After securing the gazebo to the ground, we highly recommend filling the corner profiles with gravel for extra stability.
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Using at least three people, install the roof gables (11,12) in the following order:
VIEW FROM TOP
6.A
Installing the Roof Gables
STEP 6
Components
Roof top
plate (16)
x 1
Roof top
plate (10)
x 1
Roof gable (11)
2171mm
x 4
Roof gable (12)
1584mm
x 6
Screw (25)
x 4
12
16
12
12
11
12
11 11
1111
12
Screw (24)
x 20
12
12
1.
1.
2.
2.
3.
3.
4. 4.
4.4.
IMPORTANT: The roof gable profiles (11,12) have two small protrusions underneath on each end. The end with the shorter distance to the protrusions is connected to the roof top plate (16) and the end with the longer distance to the protrusions is connected to the roof connectors (8,9).
Toward roof top plate (16) Toward roof connectors (8, 9)
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24
24
12
16
Slide screws (24) into profiles (12) and connect one end to roof top plate (16) and the other end to roof connectors (8), using the bolts. The protrusions will stop the profiles from sliding too far.
24
24
24
12
8
8
16
12
12
ILLUSTRATION
Install roof gable profiles (11) in the same way. Slide screws (24) into profiles (11) and connect one end to roof top plate (16) and the other end to roof connectors (9), using the bolts. The protrusions will stop the profiles from sliding too far.
6.B
ILLUSTRATION
11
9
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6.C
Connect the roof top plate (10) to the roof top plate (16) as shown, using four screws (25).
VIEWS FROM BELOW
2525
25
10
10
16
16
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Slide upper roof panels (13,14,15) into their positions as shown.
7.A
7.B
Installing the Upper Roof Panels
STEP 7
Components
Roof panel
(13)
x 4
Roof panel
(14)
x 4
Roof panel
(15)
x 2
Screw (27)
x 42
15
15
13
13
13
13
14
14
14
14
15
12
16
27
27
13
15
27
13
VIEWS FROM BELOW
VIEW FROM SIDE
15
14
14
13
13
Fasten roof panel (15) to roof top plate (10) with screws (27). Fasten roof panels (13,14,15) to roof gables (11,12) at mid point and end with screws (27).
Remove protective plastic from both sides of upper roof panels (13,14,15). Place side to face toward the sun facing out when installing.
VIEW FROM BELOW
(from inside gazebo)
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Slide lower roof panels (17,18,19) into their positions as shown.
8.A
Installing the Lower Roof Panels
STEP 8
Roof panel
(17)
x 4
Roof panel
(18)
x 4
Roof panel
(19)
x 2
Screw (27)
x 48
Components
8.B
Fasten roof panels (17,18,19) to roof gables (11,12) at mid point and at end with screws (27). Fasten roof panels (19) to connectors (7) with screws (27).
18
17
17
18
18
18
19
19
19
19
19
17
18
18
18
18
7
18
17
17
17
27
27
27
Remove protective plastic from both sides of lower roof panels (17,18,19). Place side to face toward the sun facing out when installing.
VIEW FROM BELOW
(from inside gazebo)
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Securing the Gazebo to a Concrete Floor
Components
Bolts, disks and nuts (28)
x 12
Optional
1. 2. 3.
1. Using an electric concrete drill, drill holes into the concrete floor, corresponding to the holes in the support plates.
2.
Insert concrete bolts (28) into the holes and hammer into place, using a mallet.
3. Fasten concrete bolts with discs and nuts.
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Systems Trading Corporation
450 7th Avenue Suite 2809, New York, NY 10123 Customer service: (877)782 4482 Email: easygrow@stcaustin.com
EasyGrow
8’x 12’ Greenhouse
Gazebo GZ620H
Assembly Instructions
Visit: http://www.stcny.com for more Lawn and Garden products
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