STC GZ506D Assembly Instructions Manual

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Gazebo GZ506D
Assembly Instructions
9’2”7’2”
www.stcny.com
12’ 5’’
Systems Trading Corporation
450 7th Avenue Suite 2809, New York, NY 10123 Customer service: (877)782 4482 Email: easygrow@stcaustin.com
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Introduction
Thank you for purchasing the Gazebo GZ506D. When properly assembled and maintained, this gazebo will provide many years of enjoyment!
These instructions include helpful hints and important information needed to safely assemble and properly maintain the gazebo. Please read these instructions completely before you begin.
Our patented gazebo has been designed for easy assembly. All steps can be completed by a team of two people. The assembly should take about two hours.
Before Starting Assembly:
CAREFULLY READ ALL THE INSTRUCTIONS BEFORE YOU BEGIN AND FOLLOW THE STEPS IN THE ORDER THEY ARE PRESENTED.
1. Make sure you have all the necessary parts:
Compare the contents of the two cartons to the List of Parts. If any parts are missing or damaged, or you have any questions, please contact Customer service:
easygrow@stcaustin.com before beginning assembly.
2. Lay the parts out in separate staging areas:
The List of Parts has the corresponding step number referenced to each part. We recommend that while you go through the list, make staging areas for each step and place the parts necessary for each step in these areas. This will save you time and effort during assembly.
(877)782 4482 or by email at
3. Select a Location:
When selecting a location for your gazebo, a flat level area is essential and if possible with proper water drainage and easy access to power and water, if neccessary. Choose a sunny, level position away from overhanging trees and power lines and protected from the wind as much as possible. Locate underground pipes or cables before preparing the site or anchoring the gazebo. Note: You may assemble the gazebo on a hard level surface and move it to its final location when finished. Make sure that there are no obstacles between the assembly area and the final position.
4. Prepare a Foundation:
After choosing a location, proper preparation of the site is recommended. The site must be level. If the site is not level, create a base slightly larger than the outside dimensions of the gazebo using a perimeter of two by fours filled with either soil, sod or gravel. Make sure the base is square by measuring the diagonals from both directions and making sure they are equal. The gazebo is secured with pegs into holes cast with concrete. If you decide to have a concrete base, it is best to contact a reliable contractor to make sure it is flat and level. Make sure you have checked with your local authorities regarding any required building permits.
5. Make sure you have the proper tools:
• Tape Measure • 2 Small Step Ladders
• Work Gloves • Wooden Mallet
• Safety goggles • Scissors
• Phillips Screwdriver • Liquid soap or WD40 Lubricant
• Spirit Level • Hex Key (included)
NOTE: A cordless drill with Phillips head bit is highly recommended but not essential.
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9’2”7’2”
Safety Advice
The gazebo must be positioned and fixed on a flat level surface.
Dispose of all plastic bags safely. Keep them out of the reach of children.
Keep children and pets away from the assembly area until the work is completed.
Always wear shoes, gloves and safety goggles when working.
Take special care not to touch overhead power lines with the aluminium profiles.
Do not attempt to assemble the gazebo in windy or wet conditions.
Do not position your gazebo in an area exposed to excessive wind.
If using power tools or a ladder, always fol­low the manufacturers safety instructions.
Hot items such as recently used grills, blowtorches etc. must not be stored in the gazebo.
Make sure the gazebo complies with local building codes.
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Table of Contents
Introduction.............................................. 2
Table of Contents...................................... 3
List of Parts............................................... 4
Step 1 Assembling the Corner Profiles......... 6
Step 2
Step 3 Attaching the Roof Connectors............ 10
Step 4 Securing the Gazebo to the ground..... 11
Step 5 Installing the Roof Gables................... 12
Step 6 Installing the Roof Panels........... 15
Step 7 Installing the Roof Gable Covers
and End Covers........................................... 16
Step 8 Hanging the Net Curtains................... 17
Optional Securing the Gazebo to a
Concrete Floor or Wood Deck........................ 17
Attaching the Roof Profiles to Corner Profiles
.. 7
General Order of Assembly
Step 1: Assembling the Corner profiles Step 2: Attaching the Roof Profiles to the Corner Profiles Step 3: Attaching the Roof Connectors Step 4: Securing the Gazebo to the ground Step 5: Installing the Roof Gables Step 6: Installing the Roof Panels Step 7: Installing the Roof Gable Covers and End Covers Step 8:
Hanging the Net Curtains
1
4
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1
1
1
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List of Parts
The gazebo is shipped in three cartons. These cartons are heavy. Be careful when lifting them.
Wear proper safety gear including work shoes, gloves and goggles. The parts are identified by removable stickers. Place all the parts for each step in staging areas, checking that you have all parts as you go. If any parts are missing or damaged, contact STC customer service before beginning assembly: Customer service: (877)782 4482 Email: easygrow@stcaustin.com
No. Profile Qty
1 6
2175mm
2 6
3 6
1828mm
4 6
2095mm
Step
1
1
2
5
No. Profile Qty
10 6
11 6
12 1
13 1
Step
3
2
5
5
5 6
2095mm
6 6
7A: 176mm
7A
7
7: 1085mm
8 6
9 6
7
6
14 6
9MM
15 108
1/4”x 15MM
6
1,2,
3,5
6
6
6
6
3
16 1
1/4”x 30MM
17 30
M5 x 38MM
18 24
5
7
2
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1/4”x 15MM
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19 6
1/4”x 32MM
5
20 6
1810mm
21 18
22 4
23 18
24 6
5
5
7
25 3
26 33
We included some extra screws and bolts for your convenience.
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2
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STEP 1
Assembling the Corner Profiles
1.A
Place all the parts on a level surface Make sure the pieces are in the correct positions before assembling. Carefully follow the order of assembly to ensure an easy installation. Wear proper safety gear including work shoes, gloves and goggles.
Place corner profiles (1) parallel to each other the ground. Slide support plates (2) into corner profiles from the end with the single screw hole, as shown.
2
1
.
Components
Corner prole (1)
x 6
Support plate (2)
x 6
Screw (15)
x 18
222222
1.B
Fasten each plate to profile using three screws (15).
15
2
x 6
1
15
x 6
111111
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STEP 2
Attaching Roof Profiles to Corner Profiles
2.A
2.B
Slide eleven hooks (26) into rails in three profiles (3) as shown, to prepare for the
VIEW FROM TOP
hanging of curtains (25) in Step 8.
3
26
Zipper
Attach roof one profile (3) (containing eleven hooks) to two corner profiles (1) using screws (18) as shown,
18
making sure the side with the ridge faces toward the corner profiles.
Zipper
Position of
hooks
3
One
side panel
Zipper
1
18
Components
Roof prole (3)
x 6
Screw (18)
x 24
Hook (26)
x 33
VIEW FROM TOP
18
1
1
3
3
1
1
3
18
x 3
2.C
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Repeat to create three sides for the gazebo.
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2.C
Using at least two people, attach the three remaining roof profiles (3) to the three corner profile sets (1+3+1) as shown, making sure the side with the ridge faces toward the corner profiles. Use screws (18) to fasten.
18
18
3 3
18
VIEW FROM TOP
18
1
3
3
1
1
3
3
18
18
3
3
1
18
1
1
1
ILLUSTRATION
3
1
18
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2.D
Attach corner connecting part (11) to inside of each corner using six screws (15) for each corner.
11
3
3
15
1
Components
Screw (15)
x 36
Corner connecting part (11)
x 6
IMPORTANT:
After this step you should place the gazebo frame in its desired location.
Make sure all corners are 120 degrees.
º
120
120
º
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120
º
120
º
º
120
º
120
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STEP 3
Attaching the Roof Connectors
3.A
Attach roof connectors (9) to roof profiles (3) as shown, using one screw (15) for each connector.
15
15
9
15
9
15
9
3
9
3
15
15
9
9
3
3
Components
Roof
connector (9)
x 6
Roof
connector (10)
x 6
15
9
Screw (15)
x 30
3.B
Attach roof corner connectors (10) to roof profiles (4) as shown, using four screws (15) for each connector.
15
3
10
3
10
3
15
15
10
15
10
10
15
15 15
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15
1
15
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STEP 4
Securing the Gazebo to the Ground
4
Fasten the gazebo frame to the ground, using three spikes (21) for each support plate.
1
21
21
2
ATTENTION: the gazebo to a concrete floor or wood deck, please turn to page 17.
For special instructions how to secure
21
Components
Ground spike (21)
x 18
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After securing the gazebo to the ground, we highly recommend filling the corner profiles with gravel for extra stability.
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STEP 5
Components
Installing the Roof Gables
Roof top plate (12)
x 1
5.A
With the help of at least two people, install the roof gables (4) in the following order:
1.
Roof top plate (13)
x 1
2.
3
4
Roof gable (4)
x 6
3
4
12
Roof gable (20)
4
4
x 6
1.
3
1/4”x 15MM
Screw (15)
x 24
2.
1/4”x 30MM 1/4”x 32MM
Screw (16)
x 1
Screw (19)
x 6
4 4
3
3
VIEW FROM BELOW
3
2.
IMPORTANT:
The roof gable profiles (4) have pre-drilled screw holes underneath on each end. The end with the shorter distance to the screw hole is connected to the roof top plate (12) and the end with the longer distance to the screw hole is connected to the roof connectors (10).
1.
4
Toward roof top plate (12) Toward roof connectors (10)
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Using screws (15) connect three roof profiles (4) to roof connectors (10) and to roof top plate (12) as shown.
10
4
12
4
3
10
10
15
15
VIEW FROM BELOW
10
ILLUSTRATION
4
12
4
10
5.B
10
4
10
10
VIEW FROM BELOW
Install the remaining three roof gables (4) in the same way.
10
44
12
4 4
44
10
10
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10
VIEW FROM BELOW
10
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5.C
Using screws (15) connect the six roof profiles (20) to roof connectors (9) and to roof top plate (12) as shown.
9 9
20
4 4
9 9
20
44
12
44
20
VIEW FROM BELOW
12
20
20
2020
19
20
20
20
20
5.D
15
3
20
Toward roof top plate (12) Toward roof connectors (9)
13
Install roof top plate (13), using one screw (16) through roof top plate (12) from below (inside gazebo) as shown.
13
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STEP 6
Installing the Roof Panels
Remove protective plastic from both sides of upper roof panels (6,8). Place side to face toward the sun facing out when installing.
6
Slide one upper roof panel (6) into groove of roof connector profile (7A) and slide this set between roof gable profiles (4) towards the top of the gazebo
Follow with roof connector profile (7) and roof panel (8).
Make sure the roof panels (6,8) fit snugly into the grooves of roof connector profiles (7,7A).
The lower center of panel (8) comes to rest within the protruding end of roof panel (20).
Components
Roof panel (6)
x 6
Roof connector prole
x 6
Roof connector prole (7)
x 6
6
7
4
8
(7A)
Roof panel (8)
x 6
4
Screw
(14)
x 6
Fasten roof panel (8) to roof profiles (20), using 1 screw (14) per panel.
Repeat step 6A six times all around the gazebo roof.
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STEP 7
Installing the Roof Gable Covers and End Covers
7.A
Components
Slide upper end of roof gable cover profiles (5) under roof top plate (13) as shown and lower the profiles to fit snugly into roof gable profiles (4).
Roof gable cover
(5)
x 6
Screw
(17)
x 30
End Cover
(24)
x 6
7.B
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5
4
5 5
2417
From below the gazebo roof, fix roof gable covers (5) to roof gable profiles (4) using screws (17) through pre-drilled screw holes at mid point and end of profiles. Close each assembly with end covers (24).
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STEP 8
Hanging the Curtains
8
Hang one piece of curtain (25) on the hooks in the rail of one roof profile (3). After hanging one piece of curtain on the
rail, pull it from the mid point of the 1st rail to the mid point of the 3rd rail.
The plastic hooks can smoothly pass the corner position (connecting position) of two rails.
The three curtains can be connected to each other with zippers according to requirement.
Optional
Securing the Gazebo to a
Components
Curtain
(25)
x 3
Concrete Floor or Wood Deck
Concrete Floor:
1. Using an electric concrete drill, drill holes into the concrete floor, corresponding to the holes in the support plates.
2.
Insert concrete bolts (23) into the holes and hammer into place, using a mallet.
3. Fasten concrete bolts with washers and nuts.
1. 2. 3.
Wood Deck:
1. Using an electric wood drill, drill holes into the wood floor, corresponding to the holes in the support plates.
Insert wood screws with washers (not supplied) into the holes and fasten,
2. using an electric screw driver.
Components
Concrete bolts, washers and nuts
x 12
Wood Bolts, washers x 12
NOT SUPPLIED
to be purchased by user
(25)
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When securing the Gazebo to a wood deck, please insert wood screws into the holes you drilled and fasten with metal washers.
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Gazebo GZ506D
Assembly Instructions
WARRANTY:
Warranty covers damage due to manufacturing defects only. Warranty
does not cover weather inicted damage (Force Majeure) and/or
damages caused by not following assembly instructions and adhering
to warnings in manual.
ATTENTION: Roof proles, roof panels and gables must be aligned
properly during assembly to minimize any possibility of leaking.
EasyGrow
8’x 12’ Greenhouse
Visit: http://www.stcny.com for more Lawn and Garden products
www.stcny.com
Systems Trading Corporation
450 7th Avenue Suite 2809, New York, NY 10123 Customer service: (877)782 4482 Email: easygrow@stcaustin.com
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