State Industries SDV100-260, SDV100-199, SDV80-140 User Manual

WATER HEATERS

500 Lindahl Parkway,Ashland City,TN 37015

The
Expert’s

Choice

™

Commercial Gas Water Heater

The Sandblaster®Force™delivers the money-saving performance of State
Industries original Sandblaster commercial water heater, plus a solution to
negative air pressure, a problem found in many commercial applications.

For example, in restaurant kitchens, commercial range hoods and exhaust fans
draw large amounts of air out of the room. This creates negative air pressure in
the room, which can deprive an ordinary commercial gas water heater of
sufficient make-up air required for safe, efficient, proper operation.

In negative air pressure situations, downdrafts can occur inside an ordinary
water heater, compressing the burner flame, resulting in impaired water heating
performance and recovery efficiency. Negative air pressure can also generate
Carbon Monoxide buildup, and other potential safety hazards.

Sandblaster

®

Force™is the solution, because it doesn’t share the inside air! It is
equipped with a factory-installed blower and two-pipe system for intake of
make-up air and separate exhaust venting. This unique air delivery system
(patent pending) insures that Sandblaster

®

Force™is immune to negative air

pressure. Sandblaster

®

Force™also helps reduce space heating or air
conditioning costs, because it does not consume heated or cooled air from
inside the building.

Long Vent Runs Mean Installation Flexibility

The Force

™

installs just about anywhere, thanks to intake and exhaust vent runs
of up to 135 feet horizontally or vertically on models SDV80-140, SDV100-199
and SDV100-260. The SDV75-70 vent run is 50 feet horizontally or vertically.
The SDV100-400 has a maximum vent run of 110 feet using 6 inch pipe. (Note:
The first 10 feet of exhaust run for the SDV100-400 must be CPVC Schedule 40
pipe minimum.) See the vent run chart or the owners manual for specific
venting information.

NEW!

Exhaust pipe
power-vents
products of
combustion to
outside building.

Air intake pipe
draws all
combustion
make-up air
from outside
building.

■

3-Year or 5-Year Tank Warranty.

■

ASME Construction available on SDV100 260 and SDV100-400.

■

Turbo-Force Ring Self-Cleaning Feature – Patented design
automatically reduces harmful sediment buildup inside the tank.
Sandblaster®Force™stays energy-efficient, so it saves money throughout
its life. Turbo-Force dip tube in model SDV75 70.

■

Labor Replacement Allowance (LRA) for installing contractor if
heater needs replacement during basic 3-year warranty: $250 LRA on
75-70 model; $500 LRA on 80-140 and 100-199 models; $1000 LRA on
100-260 and 100-400 models.

■

Non-Condensing Design helps prevent corrosion. No condensate pump
or drain needed.

■

Installs with 3˝, 4˝ or 6˝ ** Schedule 40 PVC pipe, depending on the
model and vent run.

■

Two 45°

3˝ or 4˝ (depending on model)

Schedule 40 Elbows, with

screen, supplied for use as vent caps. Schedule 80 Elbows on 100-400.

■

Integral Automatic Blower – With 110/120 Volt electrical system. Maximum
electrical draw: 2 Amps on SDV75 70,12 AMPS on all other models.

* Check owners manual and local codes for specific venting requirements. Each 90° elbow reduces

maximum run by 5 feet.

**Exhaust vent run on SDV100-400 must be CPVC Schedule 40 minimum for the first 10 feet of the run.

■

Intermittent electronic ignition.

■

Reinforced tank design for longer life – The Sandblaster®Force

™

glasslined tank is reinforced with extra steel in all the most critical areas, to
insure long tank life.

■

Removable lanced-port steel burner, with multiple tubular construction,
for even heat distribution, maximum efficiency, quiet operation. SDV75 70 has
a formed aluminized steel burner.

■

Foam insulation – Reduces heat loss over 21⁄

2 times more effectively than

standard fiberglass.

■

Factory-installed Temperature & Pressure safety valve (T&P Valve).

■

Factory-installed Energy Cut-Off (“ECO”) safety switch.

■

Multiple Magnesium Anode Rods – for extra protection against electrolytic
tank corrosion. SDV75 70 has a single large diameter magnesium anode.

■

Tank Inspection Port for easy access to tank interior on all models
except SDV75 70.

■

Maximum Hydrostatic Working Pressure: 150 psi. (ASME 160 psi.)

SDV100-400

Non-Condensing
Up To 85%
Thermal
Efficiency

WATER HEATERS

BTU Input First Hour Approx.

Per Hour Delivery Recovery Dimensions in Inches Shipping

Gal. Gas Weight

Model Number Cap. Natural Propane 100° Rise 80° 100° 140° A B C D E F G H I Conn. (lbs.)

SDV75 70NE 75 70,000 – 117 81 64 46 69

5

⁄8

61

5

⁄8

26 16

5

⁄8

3––254

1

⁄2

˝ 352

SDV75 70PE 75 – 65,000 112 74 59 42 69

5

⁄8 615⁄8 26 165⁄8 3––2541⁄2˝ 352

SDV80 140NE

•

80 140,000 140,000 200 180 144 103 761⁄4 717⁄8 28 83⁄4 3201⁄4 615⁄8 21⁄4 565⁄83⁄4˝ 645

SDV100 199NE*

†

•

100 199,000 – 276 258 206 147 747⁄8

70

1

⁄2

30

1

⁄4

8

3

⁄4

320

1

⁄4

60

1

⁄8

2

1

⁄4

55

1

⁄83⁄4

˝ 825

SDV100 199PE*

†

•

100 – 190,000 266 245 196 140 747⁄8 701⁄2 301⁄4 83⁄4 3201⁄4 601⁄8 21⁄4 551⁄83⁄4˝ 825

SDV100 260NE

•

100 260,000 260,000 338 335 268 191 791⁄2 771⁄2 301⁄4 83⁄4 4193⁄4 611⁄2 21⁄4 563⁄4˝ 900

SDV100 260NE ASME

•

100 260,000 260,000 338 335 268 191 791⁄2

77

1

⁄2

30

1

⁄4

8

3

⁄4

419

3

⁄4

61

1

⁄2

2

1

⁄4

56

3

⁄4

˝ 1010

SDV100 400NE 95 390,000 390,000 461 493 395 282 82

1

⁄4 801⁄4 301⁄4 83⁄4 4or6+213⁄4 631⁄2 21⁄4 58 1˝** 900

SDV100 400NE ASME 95 390,000 390,000 461 493 395 282 821⁄4 801⁄4 301⁄4 83⁄4 4or6+213⁄4 631⁄2 21⁄4 58 1˝** 1100

First-Hour Delivery and Recoveries are rounded to nearest gallon.
Model SDV75 70 has

3

⁄

4

-inch water connections; all others have 1

1

⁄

2

-inch.

Dimensions are rounded to nearest

1

⁄4-inch.
When ordering propane, change “N” to “P” in model number (SDV80 140PE).
All models available in Canada. When ordering, add “CGA” to model number
(SDV75 70NE CGA).

500 Lindahl Parkway,Ashland City,TN 37015

Commercial Gas Water Heater

Sandblaster®Force™gas water heaters are design certified by the CSA International as
Automatic Circulating and Automatic storage water heaters. When used singly or in
manifolded multiples with additional heaters or storage tanks, they can provide an
independent hot water system. When installed with a mixing valve,they can provide both
140°F general use hot water and 180°F sanitizing hot water simultaneously.

SDV80 140, SDV100 199, SDV100 260 and SDV100 400 models meet or exceed Federal
Efficiency Requirements prescribed by the Energy Policy and Conservation Act of 1992
(EPACT) for commercial water heaters.They also meet or exceed ASHRAE 90.1b-1992.

SDV75 70 meets or exceeds Federal Energy Efficiency Standards effective January 1,
1990, according to the National Appliance Energy Conservation Act (NAECA) of 1987.

EC/SDV1/0601 ©2001 State Industries, Inc. Printed in U.S.A.

Venting System Requirements

1 The water heater requires its own (separate) venting system.
2 Venting cannot be connected to existing vent piping or chimney.
3 Venting may terminate vertically or horizontally to the outdoors.
4 Vertical and horizontal vent runs must be secured at 3

1

⁄

2

´ intervals.

5 Vent piping cannot under any circumstances be run downhill.
6 Horizontal runs require a minimum

1

⁄4˝ rise per foot.

7 Vent pipes must be installed so that they can be visually inspected.

SDV Series

Maximum Equivalent Feet of Pipe With One 90° Elbow

Models

3" Schedule 40 PVC 4" Schedule 40 PVC* 6" Schedule 40 PVC*

SDV75-70 50' N/A N/A
SDV80-140 135' N/A N/A
SDV100-199 135' N/A N/A
SDV100-260 N/A 135' N/A
SDV100-400* N/A 45'* 110'*

*

The first 10 feet of exhaust vent run connected to this model must be run in CPVC or equivalent. The intake air
may be all PVC.

NOTE:

Each 90° elbow is equivalent to 5 feet of pipe. Two 45° elbows are equivalent to 5 feet of pipe.

I

C

E

4˝

EXHAUSTAIR

INTAKE

BA

D

H

Gas water heater(s) shall be a State Industries, Inc. Sandblaster Force, Model Number,
____________________, with a gallon storage capacity, an input rate of

Btu/Hour gas, and a recovery rate of gallons per hour at a

degree Fahrenheit temperature rise.

Unit(s) shall be direct-vent design, with an automatic blower-powered, two pipe air intake and
exhaust system communicating directly with the outside of the building;. The blower shall have
a safety device that will not allow the operation of the pilot and main burners unless the blower
is in operation. Unit(s) shall have a combustion air passage that is internal to the outer jacket
of the water heater other than the intake and exhaust connections at the top of the water heater.
The units shall be equipped with an Intermittent Electronic Ignition control requiring an external
120 Volt power supply with a rating of 12 amps or less. The control system shall shut off the
gas supply to the unit within 4 seconds if the gas supply or pilot flame are interrupted. The tank
shall be additionally protected against premature failure in the following ways:

1. A -year limited warranty against failure due to corrosion, metal fatigue or overheating
caused by the buildup of scale, film or other sediment.

2. Against electrolytic corrosion by multiple,factory-installed magnesium anodes.

3. Against failure due to overheating caused by the buildup of scale, film and other sediment
by a construction which incorporates an annular ring, which fits inside the tank at the base.The
ring shall be equipped with a group of calibrated jets, properly positioned so that they will direct
the flow of inlet water in such a way that microscopic particles of precipitated solids shall be
kept in suspension and exhausted from the water heater on that or successive hot water draws.

The burner(s) shall have an individual orifice for each burner tube and be constructed of tubular
aluminized or stainless steel mounted in an easily removable tray.

Water heater(s) shall have the CSA International seal of certification, a working pressure of 150 psi, a
factory-installed ASME rated temperature and pressure relief valve, and a 4˝ x 5˝ tank inspection port.

Sandblaster®Force™Sample Specifications

SDV75 70 SDV80 140, SDV100 199, SDV100 260 & SDV100 400

Manufactured under one or more of the
following U.S. Patent Numbers: 4,157,077;
4,263,879; 4,447,377; 4,527,543 and other
patents pending. Canadian Patent Numbers
1,151,480; 1,215,276 and other Canadian
patents pending.

In keeping with our policy of continuous product
improvement, specifications are subject to
change without prior notice.

COLD INLET

HOT

OUTLET

*Rear plumbing.
**Gas connection on Propane models is

3

⁄

4

-inch.

†

ASME construction not available.

•

NSF construction available, add 5˝ to height and
add NSK to model number (SDV80 140NE NSK).

+

Vent diameter depends on length of run. 4˝ diameter
up to 40 equivalent feet each run.