State Industries SBD85500NE, SBD71120NE User Manual
MODELS SBD71120NE THRU SBD85500NE
COMMERCIAL GAS, GLASS-LINED, TANK-TYPE WATER HEATER
• INSTALLATION • OPERATION • MAINTENANCE • LIMITED WARRANTY
Thank you for buying this energy efficient water heater from
State Water Heaters. We appreciate your confidence in our
product.
CAUTION
TEXT PRINTED OR OUTLINED IN RED CONTAINS
INFORMATION RELATIVE TO YOUR SAFETY. PLEASE READ
THOROUGHLY BEFORE INSTALLING AND USING THIS
APPLIANCE.
500 Lindahl Parkway
Ashland City, TN 37015
PLACE THESE INSTRUCTIONS ADJACENT TO HEATER
AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.
Printed in U.S.A. 0203 PART NO. 195121-000
1
ROUGH-IN-DIMENSIONS
See Models Below
FIGURE 1
STANDARD SANDBLASTER - TABLE 1A
INPUT APPROX. GAS H VENT CONNECTIONS Approximate
MODEL BTU/Hr. CAP. A B C D E F G I J TOP FRONT BACK TOP FRONT BACK STD. ASME
SBD71120 120,000 BTU/Hr. 71 Gal 69.75" 4.25" 59.50" 50.87" 19.69" 19" 1/2" 51.88" 5" 27.75" 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 400 Lbs NA
SBD81154 154,000 BTU/Hr 81 Gal 73.00" 4.25" 66.50" 57.87" 19.69" 19" 1/2" 59.00" 6" 27.75" 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 470 Lbs NA
SBD81180 180,000 BTU/Hr 81Gal 67.50" 4.50" 62.00" 53.62" 20.50" 21" 1/2" 54.62" 6" 27.75" 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 470 Lbs NA
SBD100199* 199,000 BTR/Hr 100 Gal 75.00" 4.50" 70.00" 61.62" 20.50" 21" 1/2" 62.62" 6" 27.75" 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 603 Lbs NA
SBD100199 199,000 BTU/Hr. 100 Gal 75.00" 4.50" 70.00" 61.62" 20.50" 21" 1/2" 61.50" 6" 27.75" 1.50" 1.50" 2.00" 1.50" 1.50" 2.00" 603 Lbs NA
SBD81190 190,000 BTR/Hr 81 Gal 67.50" 4.50" 62.00" 53.62" 20.50" 21" 1/2" 54.62" 6" 27.75" 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 470 Lbs NA
SBD100199** 199,000 BTR/Hr 100 Gal 72.00" 4.50" 65.13" 55.87" 19.75" 23" 1/2" 56.38" 6" 30.25" 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 630 Lbs 725 Lbs
SBD100250 250,000 BTR/Hr 100 Gal 72.00" 4.50" 65.13" 55.87" 19.75" 23" 1/2" 56.38" 8" 30.25" 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 630 Lbs 725 Lbs
SBD65251 251,000 BTR/Hr 65 Gal 75.00" 4.50" 65.75" 57.25" 20.00" NA 1/2" 58.75 8" 27.75" NA 1.50" 1.50" NA 1.50" 1.50" 750Lbs 862 Lbs
SBD100275 275,000 BTR/Hr 100 Gal 72.00" 4.50" 65.13" 55.87" 19.75" 23" 1/2" 56.38" 8" 30.25" 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 630 Lbs 725 Lbs
SBD65305 305,000 BTR/Hr 65 Gal 75.00" 4.50" 65.75" 57.25" 20.00" NA 1/2" 58.75 8" 27.75" NA 1.50" 1.50" NA 1.50" 1.50" 750 Lbs 862 Lbs
SBD85365 365,000 BTR/Hr 85 Gal 79.50" 4.50" 70.25" 62.50" 22.50" 23” 3/4" 63.00 8" 27.75" 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 725 Lbs 833 Lbs
SBD100399 399,000 BTR/Hr 100 Gal 75.50" 4.50" 67.50" 58.25" 26.75" 23" 3/4" 59.00" 8" 30.25" 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 760 Lbs 874 Lbs
SBD85500 500,000 BTR/Hr 85 Gal 82.25" 4.50" 73.50" 65.25" 25.50" 21" 1" 65.75 8" 27.75" 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 745 Lbs 857 Lbs
* Tall model.
** Short model.
RATE TANK INLET DIA INLET OUTLET Ship. Weight
35 kW/Hr 268 L 177 cm 11 cm 151 cm 129 cm 50 cm 48 cm 1/2" 132 cm 13 cm 71 cm 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 18 2 Kg NA
45 kW/Hr 307 L 185 cm 11 cm 169 cm 147 cm 50 cm 48 cm 1/2" 150 cm 15 cm 71 cm 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 21 3 Kg NA
53 kW/Hr 307 L 171 cm 12 cm 157 cm 136 cm 52 cm 53 cm 1/2" 139 cm 15 cm 71 cm 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 21 3 Kg NA
58 kW/Hr 379 L 192 cm 12 cm 178 cm 157 cm 52 cm 53 cm 1/2" 159 cm 15 cm 71 cm 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 27 3 Kg NA
58 kW/Hr 379 L 192 cm 12 cm 178 cm 157 cm 52 cm 53 cm 1/2" 150 cm 15 cm 71 cm 1.50" 1.50" 2.00" 1.50" 1.50" 2.00" 27 3 Kg NA
56 kW/Hr 307 L 171 cm 12 cm 157 cm 136 cm 52 cm 53 cm 1/2" 139 cm 15 cm 71 cm 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 21 3 Kg NA
58 kW/Hr 379 L 183 cm 12 cm 165 cm 142 cm 50 cm 58 cm 1/2" 143 cm 15 cm 77 cm 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 28 6 Kg 329 Kg
72 kW/Hr 379 L 183 cm 12 cm 165 cm 142 cm 50 cm 58 cm 1/2" 143 cm 20 cm 77 cm 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 28 6 Kg 329 Kg
73 kW/Hr 246 L 191 cm 12 cm 167 cm 145 cm 51 cm NA 1/2" 149 cm 20 cm 70 cm NA 1.50" 1.50" NA 1.50" 1.50" 3 41 Kg 391 Kg
80 kW/Hr 379 L 183 cm 12 cm 165 cm 142 cm 50 cm 58 cm 1/2" 143 cm 20 cm 77 cm 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 28 6 Kg 329 Kg
89 kW/Hr 246 L 191 cm 12 cm 167 cm 145 cm 51 cm NA 1/2" 149 cm 20 cm 70 cm NA 1.50" 1.50" NA 1.50" 1.50" 3 41 Kg 391 Kg
107 kW/Hr 322 L 202 cm 12 cm 178 cm 159 cm 5 7 cm 58 cm 3/4" 160 cm 20 cm 70 cm 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 329 Kg 379 Kg
117 kW/Hr 379 L 192 cm 12 cm 171 cm 148 cm 68 cm 58 cm 3/4" 150 cm 20 cm 77 cm 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 345 Kg 396 Kg
147 kW/Hr 322L 209 cm 12 cm 187 cm 166 cm 65 cm 53 cm 1" 167 cm 20 cm 70 cm 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 338 Kg 389 Kg
CANADIAN - STANDARD SANDBLASTER - TABLE 1B
MODEL RATE TANK INLET DIA INLET OUTLET Ship. Weight
(CGA) BTU/Hr. CAP. A B C D E F G H I J TOP FRONT BACK TOP FRONT BACK STD. ASME
SBD71120 120,000 BTU/Hr. 71 Gal 69.75" 4.25" 59.50" 50.87" 19.69" 19" 1/2" 51.88" 5" 27.75" 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 400 LBS N A
SBD81154 154,000 BTU/Hr 81 Gal 73.00" 4.25" 66.50" 57.87" 19.69" 19" 1/2" 59.00" 6" 27.75" 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 470 LBS NA
SBD76180 180,000 BTU/Hr 76 Gal 70.50" 4.25" 63.75" 55.13" 17.75" 19" 1/2" 56.50" 6" 27.75" 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 470 LBS NA
SBD95199 199,000 BTR/Hr 95 Gal 81.50" 4.25" 74.75" 66.13" 17.75" 19" 1/2" 67.50" 6" 27.75" 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 603 LBS NA
SBD76190 190,000 BTR/Hr 76 Gal 70.50" 4.25" 63.75" 55.13" 17.75" 19" 1/2" 56.50" 6" 27.75" 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 470 LBS NA
SBD100199 199,000 BTR/Hr 100 Gal 72.00" 4.50" 65.13" 55.87" 19.75" 23" 1/2" 56.38" 6" 30.25" 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 630 lbs 725 lbs
SBD100250 250000 BTR/Hr 100 Gal 72.00" 4.50" 65.13" 55.87" 19.75" 23" 1/2" 56.38" 8" 30.25" 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 630 lbs 725 lbs
SBD65251 251000 BTR/Hr 65 Gal 75.00" 4.50" 65.75" 57.25" 20.00" NA 1/2" 58.8 8" 27.75" NA 1.50" 1.50" NA 1.50" 1.50" 750 lbs 862 lbs
SBD100275 275,000 BTR/Hr 100 Gal 72.00" 4.50" 65.13" 55.87" 19.75" 23" 1/2" 56.38" 8" 30.25" 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 630 lbs 725 lbs
SBD65305 305,000 BTR/Hr 65 Gal 75.00" 4.50" 65.75" 57.25" 20.00" NA 1/2" 58.8 8" 27.75" N A 1.50" 1.50" NA 1.50" 1.50" 750 lbs 862 lbs
SBD65365 365,000 BTR/Hr 65 Gal 75.00" 4.50" 65.75" 57.25" 20.00" NA 3/4" 58.8 8" 27.75" N A 1.50" 1.50" NA 1.50" 1.50" 750 lbs 862 lbs
SBD100399 399,000 BTR/Hr 100 Gal 75.50" 4.50" 67.50" 58.25" 26.75" 23" 3/4" 59.00" 8" 30.25" 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 760 lbs 874 lbs
SBD85500 500,000 BTR/Hr 85 Gal 82.25" 4.50" 73.50" 65.25" 25.50" 21" 1" 65.8 8" 27.75" 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 745 lbs 857 lbs
INPUT APPROX. GAS VENT CONNECTIONS Approximate
35 kW/Hr 268 L 177 cm 11 cm 151 cm 129 cm 50 cm 48 cm 1/2" 132 cm 13 cm 71 cm 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 182 Kg NA
45 kW/Hr 307 L 185 cm 11 cm 169 cm 147 cm 50 cm 48 cm 1/2" 150 cm 15 cm 71 cm 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 213 Kg NA
53 kW/Hr 288 L 179 cm 11 cm 162 cm 140 cm 45 cm 48 cm 1/2" 144 cm 15 cm 71 cm 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 213 Kg NA
58 kW/Hr 360 L 207 cm 11 cm 190 cm 168 cm 45 cm 48 cm 1/2" 171 cm 15 cm 71 cm 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 273 Kg NA
56 kW/Hr 288 L 179 cm 11 cm 162 cm 140 cm 45 cm 48 cm 1/2" 144 cm 15 cm 71 cm 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 213 Kg NA
58 kW/Hr 379 L 183 cm 12 cm 165 cm 142 cm 50 cm 58 cm 1/2" 143 cm 15 cm 77 cm 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 286 Kg 329 Kg
72 kW/Hr 379 L 183 cm 12 cm 165 cm 142 cm 50 cm 58 cm 1/2" 143 cm 20 cm 77 cm 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 286 Kg 329 Kg
73 kW/Hr 246 L 191 cm 12 cm 167 cm 145 cm 51 cm NA 1/2" 149 cm 20 cm 70 cm NA 1.50" 1.50" N A 1.50" 1.50" 34 1 Kg 391 Kg
80 kW/Hr 379 L 183 cm 12 cm 165 cm 142 cm 50 cm 58 cm 1/2" 143 cm 20 cm 77 cm 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 286 Kg 329 Kg
89 kW/Hr 246 L 191 cm 12 cm 167 cm 145 cm 51 cm NA 1/2" 149 cm 20 cm 70 cm NA 1.50" 1.50" N A 1.50" 1.50" 34 1 Kg 391 Kg
107 kW/Hr 246 L 191 cm 12 c m 167 cm 145 cm 51 cm NA 3/4" 149 cm 20 cm 70 cm NA 1.50" 1.50" NA 1.50" 1.50" 341 Kg 391 Kg
117 kW/Hr 379 L 192 cm 12 cm 171 cm 148 cm 68 cm 58 cm 3/4" 150 cm 20 cm 77 cm 1.50" 2.00" 2.00" 1.50" 2.00" 2.00" 345 Kg 396 Kg
147 kW/Hr 322L 209 cm 12 cm 187 cm 166 cm 65 cm 53 cm 1" 167 cm 20 cm 70 cm 1.50" 1.50" 1.50" 1.50" 1.50" 1.50" 338 Kg 389 Kg
2
TABLE 1C - HEATER PERFORMANCE DATA SBD MODELS
INPUT APPROX. RECOVERY RATING CAPACITIES (GPH AND LPH)
MODEL BTUH CA P. % (-) 1 C 4 C 10 C 15 C 21 C 27 C 32 C 38 C 43 C 49 C 54 C 60 C
SBD71120 120,000 BTUH 71 Gal 80 388 291 233 194 166 145 129 116 106 97 90 83
SBD81154 154,000 BTUH 81 Gal 80 498 373 299 249 213 187 166 149 136 124 115 107
SBD81180 180,000 BTUH 81 Gal 80 579 434 347 289 248 217 193 174 158 145 134 124
SBD100199* 199,000 BTUH 100 Gal 80 643 482 386 322 276 241 214 193 175 161 148 132
SBD100199 199,000 BTUH 100 Gal 80 643 482 386 322 276 241 214 193 175 161 148 132
SBD81190 190,000 BTUH 81 Gal 80 614 461 368 307 263 230 205 184 167 154 142 132
SBD100199** 199,000 BTUH 100 Gal 80 643 482 386 322 276 241 214 193 175 161 148 132
SBD100250 250,000 BTUH 100 Gal 80 808 606 485 404 346 303 269 242 220 202 186 173
SBD65251 251,000 BTUH 65 Gal 80 811 608 487 406 348 304 270 243 221 203 187 174
SBD100275 275,000 BTUH 100 Gal 80 889 667 533 444 381 333 296 267 242 222 205 190
SBD65305 305,000 BTUH 65 Gal 80 986 739 592 493 423 370 329 296 269 246 228 211
SBD85365 365,000 85 Gal 80 1180 885 708 590 506 442 393 354 322 295 272 253
SBD100399 399,000 BTUH 100 Gal 80 1293 970 776 646 554 485 431 388 353 323 298 277
SBD85500 500,000 BTUH 85 Gal 80 1616 1212 970 808 693 606 539 485 441 404 373 346
* Tall models.
** Short models.
RATE GAL EFF. 30° F 40° F 50° F 60° F 70° F 80° F 90° F 100° F 110° F 120° F 130° F 140° F
35 kW/Hr 268 L 1469 1102 882 734 628 549 488 439 401 367 341 314
45 kW/Hr 306 L 1885 1412 1132 943 806 708 628 564 515 469 435 405
53 kW/Hr 306L 2192 1643 1314 1094 939 821 731 659 598 549 507 469
58 kW/Hr 379 L 2434 1825 1461 1219 1045 912 810 731 662 609 560 500
58 kW/Hr 379L 2434 1825 1461 1219 1045 912 810 731 662 609 560 500
56 kW/Hr 306 L 2324 1745 1393 1162 996 871 776 697 632 583 538 500
58 kW/Hr 379 L 2434 1825 1461 1219 1045 912 810 731 662 609 560 500
73 kW/Hr 379 L 3059 2294 1835 1529 1311 1147 1020 918 834 765 706 655
73 kW/Hr 246 L 3071 2303 1843 1536 1316 1152 1024 921 838 768 709 658
80 kW/Hr 379 L 3365 2524 2019 1682 1442 1262 1122 1009 918 841 776 721
89 kW/Hr 246 L 3732 2799 2239 1866 1599 1399 1244 1120 1018 933 861 800
107 kW/Hr 322 L 4466 3349 2680 2233 1914 1675 1489 1340 1218 1116 1031 957
117 kW/Hr 379 L 4894 3671 2936 2447 2097 1835 1631 1468 1335 1224 1129 1049
147 kW/Hr 322 L 6118 4588 3671 3059 2622 2294 2039 1835 1668 1529 1412 1311
TABLE 1D - HEATER PERFORMANCE DATA SBD (CGA) MODELS
(CGA) RATE GAL EFF. 30° F 40° F 50° F 60° F 70° F 80° F 90° F 100° F 110° F 120° F 130° F 140° F
MODEL BTUH CA P. % (-) 1 C 4 C 10 C 15 C 21 C 27 C 32 C 38 C 43 C 49 C 54 C 60 C
SBD71120 120,000 BTUH 71 Gal 80 388 291 233 194 166 145 129 116 106 97 90 83
SBD81154 154,000 BTUH 81 Gal 80 498 373 299 249 213 187 166 149 136 124 115 107
SBD76180 180,000 BTUH 76 Gal 80 579 434 347 289 248 217 193 174 158 145 134 124
SBD95199 199,000 BTUH 95 Gal 80 643 482 386 322 276 241 214 193 175 161 148 132
SBD76190 190,000 BTUH 76 Gal 80 614 461 368 307 263 230 205 184 167 154 142 132
SBD100199 199,000 BTUH 100 Gal 80 643 482 386 322 276 241 214 193 175 161 148 132
SBD100250 250,000 BTUH 100 Gal 80 808 606 485 404 346 303 269 242 220 202 186 173
SBD65251 251,000 BTUH 65 Gal 80 811 608 487 406 348 304 270 243 221 203 187 174
SBD100275 275,000 BTUH 100 Gal 80 889 667 533 444 381 333 296 267 242 222 205 190
SBD65305 305,000 BTUH 65 Gal 80 986 739 592 493 423 370 329 296 269 246 228 211
SBD65365 365,000 BTUH 65 Gal 80 1164 873 698 582 499 436 388 349 317 291 269 249
SBD100399 399,000 BTUH 100 Gal 80 1293 970 776 646 554 485 431 388 353 323 298 277
SBD85500 500,000 BTUH 85 Gal 80 1616 1212 970 808 693 606 539 485 441 404 373 346
INPUT APPROX. RECOVERY RATING CAPACITIES (GPH AND LPH)
35 kW/Hr 268 L 1469 1102 882 734 628 549 488 439 401 367 341 314
45 kW/Hr 306 L 1885 1412 1132 943 806 708 628 564 515 469 435 405
53 kW/Hr 288L 2192 1643 1314 1094 939 821 731 659 598 549 507 469
58 kW/Hr 360 L 2434 1825 1461 1219 1045 912 810 731 662 609 560 500
56 kW/Hr 288 L 2324 1745 1393 1162 996 871 776 697 632 583 538 500
58 kW/Hr 379 L 2434 1825 1461 1219 1045 912 810 731 662 609 560 500
73 kW/Hr 379 L 3059 2294 1835 1529 1311 1147 1020 918 834 765 706 655
73 kW/Hr 246 L 3071 2303 1843 1536 1316 1152 1024 921 838 768 709 658
80 kW/Hr 379 L 3365 2524 2019 1682 1442 1262 1122 1009 918 841 776 721
89 kW/Hr 246 L 3732 2799 2239 1866 1599 1399 1244 1120 1018 933 861 800
107 kW/Hr 246 L 4405 3304 2643 2202 1888 1652 1468 1321 1201 1101 1016 944
117 kW/Hr 379 L 4894 3671 2936 2447 2097 1835 1631 1468 1335 1224 1129 1049
147 kW/Hr 322 L 6118 4588 3671 3059 2622 2294 2039 1835 1668 1529 1412 1311
3
TABLE OF CONTENTS
Page
ROUGH-IN-DIMENSIONS ................................................ 2-3
TABLE OF CONTENTS ..................................................... 4
FOREWORD ..................................................................... 4
GENERAL SAFETY INFORMATION .................................. 4-5
Chemical Vapor Corrosion .......................................... 5
Improper Combustion ................................................. 5
Liquid Petroleum Models ............................................ 5
Extended Non-Use Periods ........................................ 5
Insulation Blankets ...................................................... 5-6
High Altitude Installation .............................................. 6
FEATURES ....................................................................... 6
Self-Cleaning Hydro Cannon ...................................... 6
High Limit Switch (E.C.O.) ........................................... 6
Electronic Ignition Control ........................................... 7
Automatic Flue Damper Device .................................. 7
Circulating Pump ......................................................... 7
Dishwashing Machine Requirement .......................... 7
INSTALLATION INSTRUCTIONS ...................................... 7
Uncrating ..................................................................... 7
Locating The Heater .................................................... 8
Levelling ...................................................................... 8
Clearances .................................................................. 8
Hard Water................................................................... 8
Air Requirements ........................................................ 8-9
Unconfined Space ....................................................... 9
Confined Space ........................................................... 9
Vent Reducer ............................................................... 9
Venting ......................................................................... 9-10
Multiple Heater Manifold .............................................. 10
Water Line Connections .............................................. 10
Water (Potable) Heating and Space Heating ............. 10
Thermometers (Not Supplied) .................................... 10
Relief Valve .................................................................. 10
Technical Data Venting ................................................ 11-12
Gas Piping ................................................................... 13-14
Gas Pressure Regulator ............................................. 14
Heater Wiring ............................................................... 14
Page
INSTALLATION DIAGRAMS ............................................... 15-21
MANIFOLDS ..................................................................... 22
MECHANICAL VENTING ................................................. 23
Single Unit Installation ................................................ 23
Vent Installation ........................................................... 23
Multiple Unit Installation .............................................. 23
OPERATION ..................................................................... 24
General ....................................................................... 24
Filling ........................................................................... 24
Purging ........................................................................ 24
Lighting and Operating Labels ................................... 25-26
Water Temperature Control ........................................ 27
Testing Damper Control ............................................. 27
Checking Venting ........................................................ 27-28
PREVENTIVE MAINTENANCE ........................................ 2 8
Check The Pilot ........................................................... 28
Pilot Burner ................................................................. 2 8
Main Burner ................................................................. 28-29
Gas Valves .................................................................. 2 9
Checking The Input ..................................................... 29
Venting System ........................................................... 30
Remote Storage Tank Temperature Control .............. 30
Relief Valve.................................................................. 30
Hot Water Odor ........................................................... 3 0
Anode Rod Inspection ................................................ 30
Recommended Procedure For Periodic Removal
of Lime Deposits From Tank Type Commercial
Water Heaters ............................................................. 30-31
Deliming Solvents ....................................................... 31
Tank Cleanout Procedures ......................................... 31-32
Troubleshooting Ignition Module System ................... 32
SERVICE ......................................................................... 32
Electrical Servicing ...................................................... 32
Replacement Parts ..................................................... 32
Effikal Flue Damper Troubleshooting Guide ............. 3 3
Operational Checklist ................................................. 34
LIMITED WARRANTY ....................................................... Insert
FOREWORD
These designs comply with ANSI Z21.10.3/CSA 4.3 M98 as an
automatic circulating or automatic storage tank type water heater.
Heaters having an input of 305,000 (89 kWh), 365,000 (107
kWh), 399,000 (117 kWh) and 500,000 (147 kWh) Btuh with a
recovery rating of 277.3 gph (1049 Lph) or more also comply
with ANSI Z21.10.3 as an automatic instantaneous type heater.
Detailed installation diagrams are found in this manual. These
diagrams will serve to provide the installer with a reference for
the materials and methods of piping necessary. It is highly
essential that all water, gas piping and wiring be installed as
shown on the diagrams.
Particular attention should be given to the installation of
thermometers at the locations indicated on the diagrams as
these are necessary for checking the proper functioning of the
heater.
The heater is designed to operate on natural or propane gases.
HOWEVER, MAKE SURE the gas on which the heater will operate
is the same as that specified on the heater model and rating
plate.
These heaters may be installed on combustible floors. Refer
to LOCATING THE HEATER and INSTALLATION ON
COMBUSTIBLE FLOORING sections for details.
In addition to these instructions, the equipment shall be installed
in accordance with those installation regulations in force in the
local area where the installation is to be made. These shall be
carefully followed in all cases. Authorities having jurisdiction
should be consulted before installations are made.
The installation must conform to these instructions and the local
code authority having jurisdiction. In the absence of local codes,
the installation must comply with the latest editions of the
National Fuel Gas Code, ANSI Z223.1/NFPA 54 and the National
Electrical Code, NFPA 70, CAN/CSA B149.1-00, and CSA 2 C22.1.
The former is available from the Canadian Standards
Association, 8501 East Pleasant Valley Road, Cleveland, OH
44131, and both documents are available from the National Fire
Protection Association, 1 Batterymarch Park, Quincy, MA 02269.
GENERAL SAFETY
INFORMATION
PRECAUTIONS
DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER
WATER. Immediately call a qualified service technician to
inspect the appliance and to replace any part of the control
system and any gas control which has been under water.
4
IF THE UNIT IS EXPOSED TO THE FOLLOWING, DO NOT
OPERATE HEATER UNTIL ALL CORRECTIVE STEPS HAVE
BEEN MADE BY A QUALIFIED SERVICEMAN.
physical condition, such as having a cold or diminishing sense
of smell with age. For these reasons, the use of a propane gas
detector is recommended.
1. EXTERNAL FIRE.
2. DAMAGE.
3. FIRING WITHOUT WATER.
4. SOOTING
CHEMICAL VAPOR CORROSION
WARNING
CORROSION OF THE FLUEWAYS AND VENT SYSTEM MAY
OCCUR IF AIR FOR COMBUSTION CONTAINS CERTAIN
CHEMICAL VAPORS. SUCH CORROSION MAY RESULT IN
FAILURE AND RISK OF ASPHYXIATION.
Spray can propellants, cleaning solvents, refrigerator and air
conditioning refrigerants, swimming pool chemicals, calcium
and sodium chloride (water softener salt), waxes, and process
chemicals and typical compounds which are potentially
corrosive. Do not store products of this sort near the heater.
Also, air which is brought in contact with a the heater should not
contain any of these chemicals. If necessary, uncontaminated
air should be obtained from remote or outside sources. The
limited warranty is voided when failure of water heater is due to
a corrosive atmosphere. (Refer to the limited warranty for
complete terms and conditions.)
IMPROPER COMBUSTION
WARNING
ATTIC AND/OR EXHAUST FANS OPERATING ON THE
PREMISES WITH A WATER HEATER CAN RESULT IN CARBON
MONOXIDE POISONING AND DEATH.
OPERATION OF THESE FANS CAN PRODUCE A NEGATIVE
DRAFT IN THE AREA OF THE WATER HEATER PREVENTING
THE PRODUCTS OF COMBUSTION FROM EXHAUSTING
THROUGH THE CHIMNEY OR VENT PIPE.
The venting of the water heater should be inspected by a qualified
service technician at the time of installation and periodically
thereafter to ensure a down-draft condition does not exist.
DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND
VENTILATING AIR. ADEQUATE AIR FOR COMBUSTION AND
VENTILATION MUST BE PROVIDED FOR SAFE OPERATION.
LIQUID PETROLEUM MODELS
Water heaters for propane or liquefied petroleum gas (LPG) are
different from natural gas models. A natural gas heater will not
function safely on LP gas and no attempt should be made to
convert a heater from natural gas to LP gas.
LP gas must be used with great caution. It is highly explosive
and heavier than air. It collects first in the low areas making its
odor difficult to detect at nose level. If LP gas is present or even
suspected, do not attempt to find the cause yourself. Go to a
neighbor's house, leaving your doors open to ventilate the house,
then call your gas supplier or service agent. Keep area clear
until a service call has been made.
At times you may not be able to smell an LP gas leak. One
cause is odor fade, which is a loss of the chemical odorant that
gives LP gas its distinctive smell. Another cause can be your
IF YOU EXPERIENCE AN OUT-OF-GAS SITUATION, DO NOT
TRY TO RELIGHT APPLIANCES YOURSELF, Ask your LP delivery
person to relight pilots for you. Only trained LP professionals
should conduct the required safety checks in accordance with
industry standards.
EXTENDED NON-USE PERIODS
WARNING
HYDROGEN GAS CAN BE PRODUCED IN A HOT WATER
SYSTEM SERVED BY THIS HEATER THAT HAS NOT BEEN USED
FOR A LONG PERIOD OF TIME (GENERALLY TWO WEEKS OR
MORE). HYDROGEN GAS IS EXTREMELY FLAMMABLE. To
reduce the risk of injury under these conditions, it is
recommended that the hot water faucet be opened for several
minutes at the kitchen sink before using any electrical appliance
connected to the hot water system. If hydrogen is present, there
will probably be an unusual sound such as air escaping through
the pipe as the water begins to flow. THERE SHOULD BE NO
SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIME
IT IS OPEN.
INSULATION BLANKETS
Insulation blankets available to the general public for external
use on gas water heaters are not approved for use on your State
water heater. The purpose of an insulation blanket is to reduce
the standby heat loss encountered with storage tank water
heaters. Your State water heater meets or exceeds the
ASHRAE/IES 90.1b-1999 standards with respect to insulation
and standby loss requirement making an insulation blanket
unnecessary.
WARNING
Should you choose to apply an insulation blanket to this heater,
you should follow these instructions. Failure to follow these
instructions can result in fire, asphyxiation, serious personal
injury or death.
•
Do not apply insulation to the top of the water heater, as this
will interfere with safe operation of drafthood.
• Do not cover the gas valve or temperature & pressure relief
valve.
• Do not cover the instruction manual. Keep it on the side of the
water heater or nearby for future reference.
• Do not allow insulation to come within 2” (5cm) of the burners,
to prevent blockage of combustion air flow to the burners.
• Do not allow insulation to come within 9” (23cm) of floor,
(within 2” (5cm) of bottom cover) to prevent blockage of
combustion air flow to the burners.
• Do inspect the insulation blanket frequently to make sure it
does not sag, thereby obstructing combustion air flow.
• Do obtain new labels from State for placement on the blanket
directly over the existing labels.
HIGH ALTITUDE INSTALLATIONS
WARNING
INSTALLATIONS ABOVE 2000 FEET (610 METERS) REQUIRE
REPLACEMENT OF THE BURNER ORIFICES IN ACCORDANCE
WITH SECTION 8.1.2 OF THE NATIONAL FUEL GAS CODE (ANSI
Z223.1). FOR CANADIAN INSTALLATIONS CONSULT
CANADIAN INSTALLATIONS CODES AND CAN/CSA B149.1-00.
FAILURE TO REPLACE THE ORIFICES WILL RESULT IN
5
IMPROPER AND INEFFICIENT OPERATION OF THE APPLIANCE
RESULTING IN THE PRODUCTION OF INCREASED LEVELS
OF CARBON MONOXIDE GAS IN EXCESS OF SAFE LIMITS
WHICH COULD RESULT IN SERIOUS PERSONAL INJURY OR
DEATH.
You should contact your gas supplier for any specific changes
which may be required in your area.
As elevation above sea level is increased, there is less oxygen
per cubic foot of air. Therefore, the heater input rate should be
reduced at high altitudes for satisfactory operation with the
reduced oxygen supply. Failure to make this reduction would
result in an overfiring of the heater causing sooting, poor
combustion and/or unsatisfactory heater performance.
on the pipe nipple portion of the hydro cannon, that must be
aligned with the top of the inlet spud. A label above the jacket
hole has an arrow that will point to the marked portion of the pipe
nipple if the orientation is correct. If the arrow does not point
within the marked range on the pipe nipple, adjust the pipe
nipple to correct. A pipe union is supplied with the hydro cannon
to reduce the probability of misaligning the hydro cannon
accidentally while tightening the connection to the inlet water
supply line. Improper orientation of the hydro-canon can cause
poor performance of the heater and can significantly reduce
outlet water temperatures during heavy draws.
U.S. REQUIREMENTS
Ratings specified by manufacturers for most appliances apply
for elevations up to 2000 feet (610m). For elevations above
2000 feet (610), ratings must be reduced at the rate of 4% for
each 1000 feet (305m) above sea level. For example, if a heater
is rated at 120,000 Btuh (35 kWh) at sea level, to rate the heater
at 4000 feet (1219m), you subtract 4 (once for each thousand
feet) x .04 (4% input reduction) x 120,000 (original rating) from
the original rating. Therefore, to calculate the input rating at
4,000 feet (121.9m): 4 x .04 x 120,000 =19,200 Btuh (5.6 kWh),
120,000 (35 kWh) - 19,200 (5.6 kWh) = 100,800 Btuh (29.4 kWh).
At 6000 feet (1829m) the correct input rating should be 91,200
Btuh (26.7 kWh).
CANADIAN REQUIREMENTS
Appliances with inputs up to and including 400,000 BTU (117.2
kW) must be factory equipped with orifices for operation at
specific elevations. Standard (sea level) orifices permit
operation up to 2000' (610m) elevation. For operation between
2000' (610m) and 4500' (1370m) specify "HIGH ALTITUDE
OPERATION" when ordering the heater(s). For operation above
4500' (2370m) consult factory before ordering.
Field conversion for operation at altitudes other than
that specified on the heater rating plate is not
permitted.
The input reduction is primarily achieved by reducing the size of
the main burner orifices. To do this, the main burner orifices
require replacement with orifices sized for the particular
installation elevation. Correct orifice sizing and parts may be
obtained from State Water Heaters. When ordering, be sure to
state the model number and the altitude of the location where
the water heater is being installed.
Upon completion of derating of the heater, adjustment to the gas
pressure regulator may be required. See CHECKING THE
INPUT section in this manual for inlet and manifold pressure
requirements.
NOTE: The inlet tube may have 1, 3 or 7 cross-tubes.
FIGURE 2
For proper function, the hydro cannon must be oriented correctly.
There is a marked range on the pipe nipple that must be aligned
with the top of the inlet spud (check for label on the appliance) to
assure proper orientation. Please check to confirm that the
marked range is in alignment with the top of the spud. A pipe
union is supplied with the hydro cannon to help eliminate the
possibility of changing the orientation by accidentally overtightening the inlet supply line. Improper orientation of the
hydro cannon may cause temperature build-up issues or spells
of colder than usual water temperatures.
HIGH LIMIT SWITCH (E.C.O.)
The dual bulb controller (fig. 3) contains the high limit (energy
cutoff) sensor. The high limit switch interrupts main burner gas
flow should the water temperature reach 205°F (96°C).
In the event of high limit switch operation, the appliance cannot
be restarted unless the water temperature is reduced by at least
20°F (11°C) and the high limit reset button on front of limit control
(fig. 3) is depressed.
Continued manual resetting of high limit control, preceded by
higher than usual water temperature is evidence of high limit
switch operation. The following is a possible reason for high
limit switch operation.
• A malfunction in the thermostatic controls would allow the
gas valve to remain open causing water temperature to exceed
the thermostat setting. The water temperature would continue
to rise until high limit switch operation.
Contact your dealer or servicer if continued high limit switch
operation occurs.
Also due to the input rating reduction required at high altitudes,
the output rating of the appliance is reduced and should be
compensated for in the sizing of the equipment for application.
FEATURES
SELF-CLEANING HYDRO CANNON
These units include a self-cleaning hydro cannon installed in
the front water inlet. See figure 2. The hydro cannon must be
oriented correctly for proper function. There is a marked range
DUAL-BULB THERMOSTAT (COVER REMOVED)
FIGURE 3
6
Continued pilot outage preceded by higher than usual water
temperature is evidence of high limit switch operation. Contact
your dealer or servicer to determine the reason for operation.
ELECTRONIC IGNITION CONTROL
Each heater is equipped with a Honeywell ignition module. The
solid state ignition control, fig. 4, ignites the pilot burner gas by
creating a spark at the pilot assembly. Pilot gas is ignited and
burns during each running cycle. The main burner and pilot
gases are cut off during the OFF cycle. Pilot gas ignition is
proven by the pilot sensor. Main burner ignition will not occur if
the pilot sensor does not first sense pilot ignition.
HONEYWELL IGNITION MODULE
S8600M Continuous Re-Try
FIGURE 4
AUTOMATIC FLUE DAMPER DEVICE
All units are equipped with an automatic flue damper that reduces
heat loss during the OFF cycles. The automatic flue damper
drive assembly is a field replaceable part and may be obtained
by contacting State Water Heaters.
CIRCULATING PUMP
A circulating pump is used when a system requires a circulating
loop or there is a storage tank used in conjunction with the
heater. Refer to the piping diagrams in this manual for electrical
hookup information and install in accordance with the latest
version of the
Canada refer to Canadian Code CSA C22.1.
Only all bronze circulators should be used with commercial
water heaters.
Although circulators are oiled and operated by the manufacturer
some circulators must be oiled again before operating. Please
refer to manufacturer’s instructions.
National Electric Code ANSI/NFPA No. 70. For
DISHWASHING MACHINE REQUIREMENT
These appliances meet the National Sanitation Foundation
Standard for sanitary installations when used with the following
leg kits, Part No’s. 6570-0 and 6570-7.
All dishwashing machines meeting the National Sanitation
Foundation requirements are designed to operate with water
flow pressures between 15 and 25 psi (103 Kpa and 173 Kpa).
Flow pressures above 25 psi (173 Kpa), or below 15 psi (103
Kpa), will result in improperly sanitized dishes. Where pressures
are high, a water pressure reducing or flow regulating control
valve should be used in 180°F (82°C) line to the dishwashing
machine, and should be adjusted to deliver water between these
limits.
The National Sanitation Foundation also recommends
circulation of 180°F (82°C) water. Where this is done, the
circulation should be very gentle so that it does not cause any
unnecessary turbulence inside the water heater. The circulation
should be just enough to provide 180°F (82°C) water at the point
of take-off to the dishwashing machine. Adjust flow by means of
the plug cock in the circulating line.
Each automatic flue damper drive assembly is equipped with a
“Service Switch”, as shown in figure 5.
FIGURE 5
The “Service Switch” has 2 positions: AUTOMATIC OPERATION
and HOLD OPEN DAMPER. For normal operation the switch
should be in the AUTOMATIC OPERATION position.
If there is a problem with the damper the “Service Switch” can be
placed in the HOLD OPEN DAMPER position. When the switch
is placed in the HOLD OPEN DAMPER position the damper disc
will rotate to the open position and the heater may be used until
vent assembly is repaired or replaced. DO NOT turn the damper
disc manually; damage will occur to the drive assembly if operated
manually. Refer to TESTING DAMPER OPERATION section of
this manual for additional information.
INSTALLATION INSTRUCTIONS
REQUIRED ABILITY
INSTALLATION OR SERVICE OF THIS WATER HEATER
REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED
TRADESMAN IN THE FIELD INVOLVED. PLUMBING, AIR
SUPPLY, VENTING, GAS SUPPLY AND ELECTRICAL WORK
ARE REQUIRED.
WARNING
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT
IN SERIOUS PERSONAL INJURY OR DEATH.
UNCRATING
The heater is shipped with the flue damper already installed.
The wiring conduit runs from the thermostat to the damper drive
cover. Before turning unit on, check to make sure the wiring
conduit is securely plugged into damper drive.
LOCATING THE HEATER
When installing the heater, consideration must be given to proper
location. Location selected should be as close to the stack or
chimney as practicable, with adequate air supply and as
centralized with the piping system as possible.
7
WARNING
THERE IS A RISK IN USING FUEL BURNING APPLIANCES SUCH
AS GAS WATER HEATERS IN ROOMS, GARAGES OR OTHER
AREAS WHERE GASOLINE, OTHER FLAMMABLE LIQUIDS OR
ENGINE DRIVEN EQUIPMENT OR VEHICLES ARE STORED,
OPERATED OR REPAIRED. FLAMMABLE VAPORS ARE HEAVY
AND TRAVEL ALONG THE FLOOR AND MAY BE IGNITED BY
THE HEATER’S PILOT OR MAIN BURNER FLAMES CAUSING
FIRE OR EXPLOSION. SOME LOCAL CODES PERMIT
OPERATION OF GAS APPLIANCES IN SUCH AREAS IF THEY
ARE INSTALLED 18” (.50m) OR MORE ABOVE THE FLOOR.
THIS MAY REDUCE THE RISK IF LOCATION IN SUCH AN AREA
CANNOT BE AVOIDED.
DO NOT INSTALL THIS WATER HEATER DIRECTLY ON A
CARPETED FLOOR. A FIRE HAZARD MAY RESULT. Instead the
water heater must be placed on a metal or wood panel extending
beyond the full width and depth by at least 3 inches (7.6cm) in
any direction. If the heater is installed in a carpeted alcove, the
entire floor shall be covered by the panel. Also, see the DRAIN
REQUIREMENTS.
THE HEATER SHALL BE LOCATED OR PROTECTED SO IT IS
NOT SUBJECT TO PHYSICAL DAMAGE BY A MOVING VEHICLE.
WARNING
FLAMMABLE ITEMS, PRESSURIZED CONTAINERS OR ANY
OTHER POTENTIAL FIRE HAZARDOUS ARTICLES MUST
NEVER BE PLACED ON OR ADJACENT TO THE HEATER. OPEN
CONTAINERS OR FLAMMABLE MATERIAL SHOULD NOT BE
STORED OR USED IN THE SAME ROOM WITH THE HEATER.
THE HEATER MUST NOT BE LOCATED IN AN AREA WHERE IT
WILL BE SUBJECT TO FREEZING.
The following units are approved for installation with side, rear
and ceiling clearances as indicated below:
TABLE 2
ABC D
(RIGHT SIDE) (LEFT SIDE) (BACK) (CEILING)
120 1” (2.54 cm) 1” (2.54 cm) 1” (2.54 cm) 12” (30.48 cm)
154 1” (2.54 cm) 1” (2.54 cm) 1” (2.54 cm) 12” (30.48 cm)
*180 1” (2.54 cm) 1” (2.54 cm) 1” (2.54 cm) 12” (30.48 cm)
*197 1” (2.54 cm) 1” (2.54 cm) 1” (2.54 cm) 12” (30.48 cm)
198 1” (2.54 cm) 1” (2.54 cm) 1” (2.54 cm) 12” (30.48 cm)
*199 1” (2.54 cm) 1” (2.54 cm) 1” (2.54 cm) 12” (30.48 cm)
200 1” (2.54 cm) 1” (2.54 cm) 1” (2.54 cm) 12” (30.48 cm)
250 2” (5.08 cm) 2” (5.08 cm) 2” (5.08 cm) 12” (30.48 cm)
251 2” (5.08 cm) 2” (5.08 cm) 2” (5.08 cm) 12” (30.48 cm)
275 2” (5.08 cm) 2” (5.08 cm) 2” (5.08 cm) 12” (30.48 cm)
305 2” (5.08 cm) 2” (5.08 cm) 2” (5.08 cm) 12” (30.48 cm)
**365 3” (7.75 cm) 3” (7.75 cm) 3” (7.75 cm) 12” (30.48 cm)
400 3” (7.75 cm) 3” (7.75 cm) 3” (7.75 cm) 12” (30.48 cm)
500 5” (12.7 cm) 5” (12.7 cm) 5” (12.7 cm) 20” (50.80 cm)
* The Canadian version has a 2” (5.08cm) to sides and rear.
** The Canadian version has a 4” (10.16cm) to sides and rear.
In all installations the minimum combustible clearances from
any draft hood surface or vent piping shall be 6" (16cm). Vent
piping passing through a combustible wall or ceiling must be a
continuous run (no joints) and retain the 6" (16cm) clearance
unless an approved reducing thimble is used.
A service clearance of 24" (61cm) should be maintained from
serviceable parts, such as relief valves, flue baffles, flue damper
devices, thermostats, cleanout openings or drain valves.
INSTALLATION ON COMBUSTIBLE FLOORING
LOCATE IT NEAR A FLOOR DRAIN. THE HEATER SHOULD BE
LOCATED IN AN AREA WHERE LEAKAGE FROM THE HEATER
OR CONNECTIONS WILL NOT RESULT IN DAMAGE TO THE
ADJACENT AREA OR TO LOWER FLOORS OF THE
STRUCTURE.
WHEN SUCH LOCATIONS CANNOT BE AVOIDED, A SUITABLE
DRAIN PAN SHOULD BE INSTALLED UNDER THE HEATER.
Such pans should be fabricated with sides at least 2" (5cm)
deep, with length and width at least 2" (5cm) greater than the
diameter of the heater and must be piped to an adequate drain.
The pan must not restrict combustion air flow.
For appliance installation locations with elevations above 2000
feet (610m), refer to HIGH ALTITUDE INSTALLATIONS section of
this manual for input reduction procedure.
LEVELING
If the unit is not level, insert the bolts which were used in crating
into the legs to correct this condition.
CLEARANCES
These heaters are approved for installation on combustible
flooring in an alcove when the minimum clearance from any
combustion construction are followed as indicated in figure 6
and Table 2.
The SBD85500NE is approved for installations on combustible
flooring when installed with leg kit number 6570-194230-000.
1. Unit needs to be lifted in a way not to damage unit or laid on
it’s side to access the bottom of the legs.
2. Slide leg extension under leg and the bolt up through the
bottom hole located in the bottom of the leg.
3. Once in place, screw nut down and secure.
4. Front of leg should line up with front of leg extension as shown
to make sure weight of unit is distributed through the leg
extension.
8
ILLUSTRATION OF MINIMUM COMBUSTIBLE CLEARANCES IN AN ALCOVE
FIGURE 6
HARD WATER
Where hard water conditions exist, water softening or the
threshold type of water treatment is recommended. This will
protect the dishwashers, coffee urns, water heaters, water piping
and other equipment.
See MAINTENANCE section for details of tank cleanout
procedure.
AIR REQUIREMENTS
REFER TO THE LATEST EDITION OF THE "NATIONAL FUEL
GAS CODE" ANSI Z223.1/NFPA 54. FOR CANADA CONSULT
CAN/CSA B149.1-00.
ventilation and draft hood dilution must be obtained from
outdoors. The installation instructions for confined spaces in
tightly constructed buildings must be followed to ensure
adequate air supply.
CONFINED SPACE
When drawing combustion and dilution air from inside a
conventionally constructed building to a confined space, such a
space shall be provided with two permanent openings, ONE IN
OR WITHIN 12 INCHES (30.5cm) OF THE ENCLOSURE TOP
AND ONE IN OR WITHIN 12 INCHES (30.5cm) OF THE
ENCLOSURE BOTTOM. Each opening shall have a free area of
at least one square inch per 1000 Btuh (2,225mm
total input of all appliances in the enclosure, but not less than
100 square inches (645 square cm).
2
/kW) of the
WARNING
KEEP APPLIANCE AREA CLEAR AND FREE OF COMBUSTIBLE
MATERIALS, GASOLINE AND OTHER FLAMMABLES, VAPORS
AND LIQUIDS.
DO NOT OBSTRUCT THE FLOW OF COMBUSTION OR
VENTILATING AIR.
WARNING
FOR SAFE OPERATION PROVIDE ADEQUATE AIR FOR
COMBUSTION AND VENTILATION. AN INSUFFICIENT SUPPLY
OF AIR WILL CAUSE RECIRCULATION OF COMBUSTION
PRODUCTS RESULTING IN AIR CONTAMINATION THAT MAY
BE HAZARDOUS TO LIFE. SUCH A CONDITION OFTEN WILL
RESULT IN A YELLOW, LUMINOUS BURNER FLAME, CAUSING
CARBONING OR SOOTING OF THE COMBUSTION CHAMBER,
BURNERS AND FLUE TUBES AND CREATES A RISK OF
ASPHYXIATION.
Where an exhaust fan is supplied in the same room with a
heater, sufficient openings for air must be provided in the walls.
UNDERSIZED OPENINGS WILL CAUSE AIR TO BE DRAWN
INTO THE ROOM THROUGH THE CHIMNEY, CAUSING POOR
COMBUSTION. SOOTING MAY RESULT IN SERIOUS DAMAGE
TO THE HEATER AND RISK OF FIRE OR EXPLOSION.
UNCONFINED SPACE
If the confined space is within a building of tight construction, air
for combustion, ventilation, and draft hood dilution must be
obtained from outdoors. When directly communicating with the
outdoors or communicating with the outdoors through vertical
ducts, two permanent openings, located in the above manner,
shall be provided. Each opening shall have a free area of not
less than one square inch per 4000 Btuh (8,900mm
total input of all appliances in the enclosure. If horizontal ducts
are used, each opening shall have a free area of not less than
one square inch per 2000 Btuh (4,450mm2/kW) of the total input
of all appliances in the enclosure. For Canadian installations
consult CAN/CSA B149.1-00.
2
/kW) of the
VENT REDUCER
The SBD 250, 251, and 275 models are shipped with an 8" to 6"
diameter flue outlet adapter. The SBD 120 models come with a
6" to 5" diameter flue outlet adapter. Each adapter fits on top of
the installed flue damper. Use only vent reducers supplied with
the unit. The venting must comply with the NATIONAL FUEL GAS
CODE, ANSI Z223.1/NFPA 54 and for Canadian installations
consult the Canadian Installation Code CAN/CSA B149.1-00.
In buildings of conventional frame, brick, or stone construction,
unconfined spaces may provide adequate air for combustion,
ventilation and draft hood dilution.
If the unconfined space is within a building of tight construction
(buildings using the following construction: weather stripping,
heavy insulation, caulking, vapor barrier, etc.), air for combustion,
FIGURE 7
9
VENTING
WATER LINE CONNECTIONS
WARNING
THE INSTRUCTIONS IN THIS SECTION ON VENTING MUST
BE FOLLOWED TO AVOID CHOKED COMBUSTION OR
RECIRCULATION OF FLUE GASES. SUCH CONDITIONS
CAUSE SOOTING OR RISKS OF FIRE AND ASPHYXIATION.
Heater must be protected from freezing downdrafts.
Remove all soot or other obstructions from the chimney that will
retard a free draft.
Type B venting is recommended with these heaters. See table 3
TECHNICAL DATA VENTING.
This water heater must be vented in compliance with all local
codes, the current revision of the National Fuel Gas Code (ANSIZ223.1) and with the Category I Venting Tables.
In Canada, venting shall conform to the requirements of the
current CAN/CGA B149.1-00 installation code.
If any parts of the vent system are exposed to ambient
temperatures below 35 degrees F (2 degrees C) they must be
insulated to prevent condensation.
• Do not connect the heater to a common vent or chimney with
solid fuel burning equipment. This practice is prohibited by
many local building codes as is the practice of venting gas
fired equipment to the duct work of ventilation systems.
• Where a separate vent connection is not available and the
vent pipe from the heater must be connected to a common
vent with an oil burning furnace, the vent pipe should enter
the smaller common vent or chimney at a point above the
large vent pipe.
CORRECT METHOD
OF VENT PIPE
INSTALLATION
PROVIDE MAXIMUM VERTICAL RISE OF VENT PIPE DIRECTLY ABOVE
HEATER DRAFT HOOD BEFORE TURNING INTO HORIZONTAL RUN.
INCORRECT INSTALLATION
WITH NO UPWARD
ANGLE
FIGURE 8
MULTIPLE HEATER MANIFOLD
Figure 9 and table 3 should be used for horizontally manifolding
two or more heaters. Also see MULTIPLE-UNIT INSTALLATIONS
of MECHANICAL VENTING section for induced draft applications.
This manual provides detailed installation diagrams (see pages
16-22 of this manual) for typical methods of application for the
water heaters.
The water heater may be installed by itself, or with a separate
storage tank, on both single and two-temperature systems.
When used with a separate storage tank, the circulation may be
either by gravity or by means of a circulating pump. When a
circulating pump is used it is important to note that the flow rate
should be slow so that there will be a minimum of turbulence
inside the heater.
If a water heater is installed in a closed water system, contact
the water supplier or local plumbing inspector on how to control
this situation.
WATER (POTABLE) HEATING AND
SPACE HEATING
1. All piping components connected to this unit for space heating
applications shall be suitable for use with potable water.
2. Toxic chemicals, such as those used for boiler treatment,
shall NEVER be introduced into this system.
3. This unit may NEVER be connected to any existing heating
system or component(s) previously used with a non-potable
water heating appliance.
4. When the system requires water for space heating at
temperatures higher than required for domestic water
purposes, a tempering valve must be installed. Please refer
to installation diagrams on pages 16 through 22 in this manual
for suggested piping arrangements.
CAUTION
A closed system will exist if a check valve (without bypass),
pressure reducing valve (without bypass), or a water meter
(without bypass) is installed in the cold water line between the
water heater and street main (or well).
Excessive pressure may develop in such closed systems,
causing premature tank failure or intermittent relief valve
operation. This is not a warranty failure. An expansion tank or a
similar device may be required in the inlet supply line between
the appliance and the meter or valve to compensate for the
thermal expansion of the water.
SYSTEM CONNECTIONS
The system installation must conform to these instructions and
to the local code authority having jurisdiction. Good practice
requires that all heavy piping be supported.
FIGURE 9
THERMOMETERS (Not Supplied)
Thermometers should be obtained and field installed as shown
in the installation diagrams.
Thermometers are installed in the system as a means of
detecting the temperature of the outlet water supply.
RELIEF VALVE
This water heater is equipped with a combination temperaturepressure relief valve that complies with the standard for relief
valves and automatic gas shutoff devices for hot water supply
system, ANSI Z21.22, for Canada see CAN/CSA 149.1-00. FOR
SAFE OPERATION OF THE WATER HEATER, THE RELIEF
VALVE(S) MUST NOT BE REMOVED OR PLUGGED.
10
TECHNICAL DATA VENTING, TABLE 3
TYPE B GAS VENT
Multiple Gas Fired Tank-Type Heaters
When venting mutiple tank type heaters using Type B
vent pipe, follow the installation diagram (figure 8) and
tables below which give sizing and data based upon
NFPA 54/ANSI Z223. 1992.
MODEL 120
Input: 120,00Btuh Total Vent Height (Feet)
Draft Hood: 5” 6 8 10 15 20 30 50 100
Input Btuh Rise Vent Connector Diameter (inches)
120,000 1 Ft. 7 7 7 6 6 6 6 6
120,000 2 Ft. 6 6 6 6 6 6 6 5
123,000 3 Ft. 6 6 6 6 6 5 5 5
Number Combined Input
of Heaters in Thousands of Btuh Manifold and Common Vent Diameter (In inches)
2 240 108877767
3 360 10 10 10 10 8 8 7 7
4 480 12 12 12 10 10 10 8 8
MODEL 154
Input: 154,000 Btuh Total Vent Height (Feet)
Draft Hood: 6” 6 8 10 15 20 30 50 100
Input Btuh Rise Vent Connector Diameter (in inches)
154,000 1 Ft. 8 8 7 7 7 7 7 7
154,000 2 Ft. 7 7 7 7 7 6 6 6
154,000 3 Ft. 7 7 7 6 6 6 6 6
Numbers Combined Input
of Heaters in Thousands of Btuh Manifold and Common Vent Diameter (in inches)
2 308 10 10 10 8 8 7 7 7
3 462 12 12 12 10 10 10 8 8
4 618 14 14 12 12 12 10 10 10
MODELS 180, 197, 198, 199, 200
Input: 180,000, 190,000, 199,000 Btuh Total Vent Height (Feet)
Draft Hood: 6” 6 8 10 15 20 30 50 100
Input Btuh Rise Vent Connector Diameter (in inches)
180,000 1 Ft. 8 8 8 8 8 7 7 7
190,000 - 8 8 8 8 8 7 7
199,000 - - 8 8 8 8 8 7
180,000 2 Ft. 8 8 7 7 7 7 7 7
190,000 8 8 8 7 7 7 7 7
199,000 8 8 8 8 7 7 7 7
179,000 3 Ft. 7 7 7 7 7 7 6 6
190,000 8 7 7 7 7 7 6 6
197,000 8 7 7 7 7 7 7 6
199,000 8 8 7 7 7 7 7 6
Number of Combined Input
Heaters in Thousands of Btuh Manifold & Common Vent Diameter
358 10 10 10 10 8 8 7 7
2 380 12 10 10 10 10 8 7 7
394/398 12 10 10 10 10 8 8 7
537 14 12 12 12 10 10 10 8
3 570 14 12 12 12 10 10 10 10
591/597 14 14 12 12 12 10 10 10
716 14 14 14 12 12 12 10 10
4 760 16 14 14 14 12 12 10 10
788/796 16 14 14 14 12 12 12 10
11
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