STARTRITE 352E, 502E Original Instruction Manual

Original Instruction Manual

Version 2.2

May 2012

Woodworking Machines & Accessories

Telephone: [phone]
Fax: [phone]

Startrite
Unit B, Adelphi Way
Staveley S43 3LS

Email: [e-mail]
www.startrite.co.uk

352E & 502E
Industrial
Bandsaws

IMPORTANT

For your safety read instructions carefully before
assembling or using this product. Save this
manual for future reference.

HEALTH AND SAFETY GUIDELINES

Always follow the instructions provided with the manual. Always wear safety glasses when using woodworking
equipment. Always disconnect the power before adjusting any equipment. Failure to observe proper safety
procedures and guidelines can result in serious injury.

WARNING: Do not allow familiarity (gained from frequent use of your machine and accessories) to become
commonplace. Always remember that a careless fraction of a second is sufficient to inflict severe injury.

Always wear safety glasses when
using woodworking equipment.

Always read the instructions
provided before using
woodworking equipment.

Contents

Page 3 Startrite Guarantee

Page 4 1. General Information

2. Machine Description

Page 5 3. Installation

Page 7 4. Health & Safety Guidance

Page 8 5. Additional Health & Safety Information for Bandsaws

Page 9 6. Using the Machines

Page 14 7. Safety Advice

Page 16 8. Maintenance

Page 17 9. Troubleshooting

Page 18 10. Diagrams & Parts Lists

Page 31 EU Declaration of Conformity

2 3

Startrite Guarantee

1. INTRODUCTION

1.1 We supply machinery through a network of dealers and authorised

distributors and you should be aware that your contract of sale is with the
retailer from whom you purchased this product.

1.2 If you are not satisfied with this product you should in the first instance
approach the retailer from whom you purchased it.

1.3 Customers have statutory rights to protect them and information on
this can be found at the Citizens Advice Bureau or on such web-sites as
those operated by the DTI (http://www.dti.gov.uk)

1.4 Returning your guarantee card will speed up the claims procedure
and can be very helpful as a proof of purchase should the initial receipt be
mislaid or damaged. We recommend that this is returned as close to your
original purchase date as possible.

1.5 Correct installation, set-up, adjustment and routine maintenance of
the machine are the responsibility of the end-user and problems arising
from incorrect set-up, adjustment or maintenance are not covered by the
terms of this guarantee. However support is available in the first instance
from the retailer who supplied you and free technical support is available
from Startrite on 01246 561 520 during office hours and from an extensive
knowledge base on our website www.startrite.co.uk. We also recommend
those users who have not had suitable training in safe use of machinery
should seek such training locally before using or attempting to set up and
adjust any machinery (please contact your retailer for recommendations in
your local area).

2. GUARANTEE

2.1 In addition to the above Startrite guarantees that for a period of 1 year

from the date of purchase the components of this product will be free from
defects caused by faulty construction or manufacture.

2.2 During this period Startrite will repair or replace free of charge any
parts which are proved to be faulty in accordance with paragraph 2.1 above
provided that:

2.2.1 You follow the claims procedure set out below;

2.2.2 We are given a reasonable opportunity after receiving notice of the

claim of examining the product.

2.2.3 If asked to do so by us you return the product or faulty part to
Startrite's premises or other approved premises such as those of the
supplying dealer, for the examination to take place.

2.2.4 The fault in question is not caused by accidental damage, fair
wear and tear, wilful damage, negligence on your part, incorrect electrical
connection, unapproved modification, abnormal working conditions, failure
to follow our instructions, misuse, or alteration or repair of the product
without our approval.

2.2.5 This product has been purchased by you and not used for hire
purposes;

2.2.6 This Guarantee extends to the cost of carriage incurred by you
returning the product or faulty part to Startrite as long as it is demonstrated
that the defect falls within the terms of this Guarantee and you follow the
claims procedure as outlined below;

3. CLAIMS PROCEDURE

3.1 In the first instance please contact the retailer who supplied the

product to you. In our experience many initial problems with machines that
are thought to be due to faulty parts are actually solved by correct setting
up or adjustment of the machines. A good dealer should be able to resolve
the majority of these issues much more quickly than processing a claim
under the guarantee.

3.2 If the dealer who supplied the product to you has been unable to
satisfy your query, any claim made under this Guarantee should be made
directly to Startrite at the address set out at the foot of this Guarantee. The
claim itself should be made in a letter setting out the date and place of
purchase, and giving a brief explanation of the problem which has led to
the claim. This letter should then be sent with proof of the purchase date
(preferably a receipt) to Startrite. If you include a phone number or email
address this will help to speed up your claim.

3.3 PLEASE NOTE that it is essential that the letter of claim reaches the
address below on the last day of this Guarantee at the latest. Late claims
will not be considered.

3.4 We will contact you once we have received your initial written claim.
If it is necessary to return the item, in most cases but subject always
to clause 2.2.5, we will arrange for collection or will provide freepost
information to enable return depending on the weight and size of the
product or component concerned. If the product is to be returned to us, we
will agree with you in advance a Returns Number, to speed tracking of the
claim and ensure the most appropriate method of return to you is used.

4. NOTICE

This Guarantee applies to all goods purchased from an authorised retailer of
Startrite within the United Kingdom of Great Britain and Northern Ireland.
This Guarantee does not confer any rights other than those expressly set out
above and does not cover any claims for consequential loss or damage. This
Guarantee is offered as an extra benefit and does not affect your statutory
rights as a consumer. Additional written copies of this Guarantee can be
obtained by writing to the address below. Please include a stamped and self
addressed envelope for each copy of the Guarantee requested.

Startrite Machines
Unit B, Adelphi Way
Ireland Industrial Estate
Staveley, Chesterfield
S43 3LS

1. General Information

1.1 FOREWORD

This manual must be read and understood before operating the machine. This will provide a better working knowledge of the machine, for increased safety
and to obtain the best results.

2. Machine Description

2.1 MACHINE IDENTIFICATION

There is a specification label fixed to the machine, containing the manufacturer's data, year of construction,
serial number and blade data.

2.2 TECHNICAL SPECIFICATION

SPECIFICATION 502E 502E 352E 352E
(Phase) (Single Phase) (Three Phase) (Single Phase) (Three Phase)

Throat depth mm 465 465 345 345

Blade Speed m/min 1000 1000 1000 1000

Motor Power output W 2450 2300 2000 1900

Cutting Depth (mm) 335 335 250 250

Table Tilt 0-20º 0-20º 0-20º 0-20º 0-20º

Table Height mm 950 950 1040 1040

Blade Length mm 3810 3810 2845 2845

Blade Width mm 10-35 10-35 6-25 6-25

Nett Weight kg 200 200 125 125

Size mm W990 x D680 x H1970 W990 x D680 x H1970 W820 x D660 x H1835 W820 x D660 x H1835

Power Supply 230V / 50Hz 400V / 50Hz 230V / 50Hz 400V / 50Hz

Full Load Current A 10.62 4.68 9.41 4.16

Max Short Circuit Current A 1000 1000 1000 1000

2.3 RECOMMENDED PROTECTIVE CLOTHING

• Gloves for moving work material and when carrying out the blade changes;

• Non-slip shoes;

• Protective eye glasses.

2.4 NOISE EMISSION

The measurements of noise, in the working position and during operation, were carried out under the standard ISO 7960 annex "J":

Instantaneous acoustic pressure: (Constant K4 dB measured in accordance with EN150 3746: 1995)

Sound power level (no load) <90 dB(A)

Sound power level (load) <100 dB(A)

Sound Pressure level (no load) <80 dB(A)

Sound Pressure level (load) <90 dB(A)

The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation between the emission and exposure
levels, this cannot be used reliably to determine whether or not further precautions are required. Factors that influence the actual level of exposure of the
workforce include the characteristics of the work room and the other sources of noise etc. i.e. the number of machines and other adjacent processes. Also
the permissible exposure level can vary from country to country. This information, however, will enable the user of the machine to make a better evaluation
of the hazard and risk.

2.5 PRESCRIBED USE OF THE MACHINE

The machine was designed for cutting solid wood, wood derivatives, materials similar to cork, hard rubber and hard plastic materials using suitable blades.

THESE MACHINES MUST NOT BE USED TO CUT OTHER MATERIALS
THESE MACHINES MUST NOT BE USED TO CUT METALS

2.6 HAZARDS

ATTENTION Bandsaws still present risks that cannot be eliminated by the manufacturer. Therefore the user must be aware that wood working machines are
dangerous if not used with care and all safety precautions adhered to.

3. Installation

3.1 LIFTING

The machine can be lifted using a fork-lift truck,
placing the forks under the feet or by using a
“SLING”, as shown, with a lifting capability of
2000 Kg.

3.2 POSITIONING THE MACHINE

For a correct and rational organisation of the work area:

• Install the machine in an area that will not amplify vibration or noise.

• Ensure that the work area has adequately lighting.

• When placed between other machinery there should be a space of at least 80 cm. It is necessary to anticipate sufficient space for cutting long work
pieces traversely and for the fitting of rollers or other types of support in front and at the rear of the table.

There are four holes for fixing the machine to the floor. When fixing to the floor it is recommended not to over tighten the fixtures to avoid increasing
vibration. It is also advisable to place anti-vibration materials between the floor and the base of the machine.

NOTE: Due to the height of the machine, the centre of gravity will also be high causing the machine to be unstable or top heavy. The machine, where
possible should always be fixed directly to a solid floor using appropriate fixings for the type of floor.

Extra care should be taken when moving the machine to ensure that it cannot fall. Always ensure that machine is fully supported and operators stand well
clear whilst the machine is moved.

Sling 2000kg

Timber

3.3 DUST EXTRACTION

The machine must be connected to an
adequate dust extraction system. Diameter of
the extraction tubes and connecting positions
on the machines are indicated.

1, Necessary Airflow = 460m3/h
2, Pressure drop at each dust extraction

connection outlet at the conveying air
velocity = 530Pa

3, Recommended conveying air velocity = 20m/s

B

A

Model Port Size
352E A:32mm B:100mm
502E A:100mm B:100mm

4 5

3.4 ELECTRICAL CONNECTION - START UP

Electrical installation should be carried out by competent, qualified personnel.
The mains connection should be made using the terminal box.
Ensure that the mains supply corresponds with that of the machine, use cables of a section suitable for the power of the motor. For a supply tension of 400
V the minimum section recommended is 2.5 mm, including the earth wire.
For a mains supply of 230 V or a power rating greater than 15 A it will be necessary to increase the section of the connecting cables.

Connect the phase wires to the terminals R- S - T (L1 - L2 - L3) and the earth wire to the earth terminal.
On initial start-up check the direction of rotation, if it is incorrect then invert the two phase wires (for machines with 3 phase supply). Direction of rotation
of machines with single-phase supply is pre-determined during production .
On completion of the installation check that the terminal box is closed correctly and that the plug points are locked.
Starting the machine :

352E & 502E - Single Phase

352E & 502E - Three Phase

L1

L2

L3

PE

KM

FR

KM

KM

SB1

SQ1

SQ2

SF

N

SA

L

N

PE

KM

FR

KM

KM

SB1

SB2

SQ1

SQ2

SF

T1: Transformer
SQ1: Sefety switch
SQ2: Sefety switch
SF: Foot switch
SB1: Stop button

SB2: Start button
KM: Contactor
FR: Overload contactor
Q1 & Q2: Circuit breaker

6 7

THE MACHINE SHALL BE DISCONNECTED FROM THE SUPPLY
BEFORE MAINTENANCE.

WARNING: WHEN USING POWER TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK AND PERSONAL INJURY,
INCLUDING THE FOLLOWING.

READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO
OPERATE THIS MACHINE. SAVE THIS INSTRUCTION MANUAL FOR

FUTURE REFERENCE.

1. Keep work area clear

- Cluttered areas and benches invite injuries.

2. Consider work area environment

- Do not expose tools to rain.

- Do not use tools in damp or wet locations.

- Keep work area well lit.

- Do not use tools in the presence of flammable liquids of gases.

3. Guard against electric shock

- Avoid body contact with earthed or grounded surfaces.

4. Keep other persons away

- Do not let persons, especially children, not involved in the work
touch the tool or the extension cord and keep them away from
the work area.

5. Store idle tools

- When not in use, tools should be stored in a dry locked up
place, out of reach of children.

6. Do not force the tool

- It will do the job better and safer at the rate for which it was intended.

7. Use the right tool

- Do not force small tools to do the job of a heavy duty tool.

- Do not use tools for purposes not intended : for example do
not use circular saws to cut tree limbs or legs.

8. Dress properly

- Do not wear loose clothing or jewellery, they can be caught in
moving parts.

- Non-skid footwear is recommended when working outdoors.

- Wear protective hair covering to contain long hair.

9. Use protective equipment

- Use safety glasses.

- Use face or dust mask if cutting operations create dust.

10. Connect dust extraction equipment

- If device are provided for the connection of dust extraction and
collecting equipment, ensure these are connected and properly used.

11. Do not abuse the cord

- Never yank the cord to disconnect it from the socket.

- Keep the cord away from heat, oil and sharp edges.

12. Secure work

- Where possible use clamps or a vice to hold the work.

- It is safer than using your hand.

13. Do not overreach

- Keep proper footing and balance at all times.

14. Maintain tools with care

- Keep cutting tools sharp and clean for better and safer
performance.

- Follow instructions for lubricating and changing accessories.

- Inspect tool cords periodically and if damaged have them
repaired by an authorized service facility.

- Inspect extension cords periodically and replace if damaged.

- Keep handles dry, clean and free from oil and grease.

15. Disconnect tools

- When not in use, before servicing and when changing
accessories such as blades, bits and cutters, disconnect
tools from the power supply.

16. Remove adjusting keys and wrenches

- Form the habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.

17. Avoid unintentional starting

- Ensure switch is in “off” position when plugging in.

18. Use outdoor extension leads

- When the tool is used outdoors, use only extension cords
intended for outdoor use and so marked.

19. Stay alert

- Watch what you are doing, use common sense and do not
operate the tool when you are tired.

20. Check damaged parts

- Before further use of tool, it should be carefully checked to
determine that it will operate properly and perform its
intended function.

- Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting and any other conditions
that may affect its operation.

- A guard or other part that is damaged should be properly
repaired or placed by an authorized service centre unless
otherwise indicated in this instruction manual.

- Have defectives switches replaced by an authorized
service centre.

- Do not use the tool if the switch does no turn it on and off.

21. Warning

- The use of any accessory or attachment other than one
recommended in this instruction manual may present a-risk
of personal injury.

22. Have your tool repaired by a qualified person

-This electric tool complies with the relevant safety rules. Repairs should
only be carried out by qualified persons using original spare parts,
otherwise this may result in considerable danger to the user.

23. Safety precautions

-Do not use saw bands which are damaged or deformed.

-Replace the table insert when worn.

-Connect band saw to a dust-collecting device when sawing wood.

-Do not operate the machine when the door or guard protecting the
saw band is open.

-Take care that the selection of the saw band and the speed depends
on the material to be cut.

-Do not clean the saw band whilst it is in motion.

-Wear suitable personal protective equipment, when necessary, this
could include:

-Hearing protection to reduce the risk of induced hearing loss.

-Respiratory protection to reduce the risk of inhalation of harmful dust.

-Gloves for handling the saw band and rough material.

24. Safety operation

-When straight cutting against the fence use a push stick.

-During transportation the saw band guard should be fully down and
close to the table.

-When bevel-cutting with the table inclined, place the guide on the
lower part of the table.

-When cutting round timber use a suitable holding device to prevent
twisting of the workpiece.

-Handle and two wheels for lifting and transportation positions have
clearly been indicated on the tool.

-Do not use guarding for handling or transportation.

-Adjust the adjustable guard as close to the workpiece as practicable.

25. Adjust the guard as close as possible to the piece to be cut.

26. For the long workpiece, auxiliary device shall be used for cutting(such
as
roller stand).

27. The store location for push stick.

28. The electrical equipment shall be operated correctly under the load with
the conditions of the nominal supply: 0.9 to 1.1 times of nominal voltage.

29. The electrical equipment shall be capable of operating correctly in
an ambient air temperature between +5°C and +40°C, and the average
ambient air temperature over a period of 24 h shall not exceed +35°C.

30. The electrical equipment shall be capable of operating correctly within a
relative humidity not exceed 90%(20°C).

31. The electrical equipment shall be capable of operating correctly at
altitudes up to 1000m above mean sea level.

32. The mains connection must have maximum 16A fuse.

Eye Protection

The operation of any power tool can result in
foreign objects being thrown into your eyes, which can result in severe eye
damage. Always wear safety glasses or other suitable eye protection. Wear
safety glasses at all times. Everyday glasses only have impact resistant
lenses. They are not safety glasses which give additional lateral protection.
It is also important to wear ear protectors when operating the table saw.

ATTENTION!

Through poor conditions of the electrical MAINS, short voltage drops can
appear when starting the EQUIPMENT. This can influence other equipment
(eg. Blinking of a lamp). If the MAINS-IMPEDANCE Zmax<0.325W (for and

0.420W) such disturbances are not expected. (For the futher information
contact your local supplier).

4. Health and Safety Guidance

SAFETY IS A COMBINATION OF OPERATOR
COMMON SENSE AND ALERTNESS AT ALL TIMES
WHEN THE BANDSAW IS BEING USED.

WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE

YOUR BANDSAW UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED
ACCORDING TO THE INSTRUCTIONS.

SAFE OPERATION

1. The bandsaw should be bolted to the floor where possible.

2. If you are not thoroughly familiar with the operation of bandsaws,

obtain advice from your supervisor, instructor, or other qualified person or
contact your retailer for information on training courses. Do not use this
machine until adequate training has been taken.

3. Never turn the machine ‘ON’ before clearing the table of all objects
(tools, scrap pieces etc.)

4. Ensure that:
(i) the voltage of the machine corresponds to the mains voltage.
(ii) To use an earthed power source (wall socket).
(iii) The cord and plug are in good condition, i.e. not frayed or damaged.
(iv) No saw teeth are missing and the blade is not cracked or split.
Otherwise replace blade.
(v) The blade is properly tensioned and aligned.

5. Never start the machine with the saw blade pressed against the
workpiece.

6. Never apply sideways pressure on the blade as this may cause the blade
to break.

7. Care must be taken when cutting wood with knots, nails or cracks in it
and / or dirt on it, as these can cause the blade to get stuck.

8. Never leave the machine running unattended.

9. Ensure the teeth of the blade are pointing downwards.

10. Do not use saw blades which are damaged or deformed.

11. Replace the table insert when it is worn.

12. When cutting round timber use a suitable device to prevent twisting of
the workpiece. See section 10 Fig. 10.3.

13. DO NOT operate the machine when the door or the blade guard is not

closed.

14. Adjust the guard as close as possible to the workpiece being cut.

15. Ensure the selection of the saw blade and speed are suitable for the

material to be cut. For most wood cutting applications the fastest of the
two speeds should be used. See section 8.

16. If the mains lead is damaged, it must only be replaced by a qualified
electrician.

17. Never use a long extension cable.

18. WARNING LABELS – It is important that labels bearing Health & Safety

Warnings are not removed or painted over. New labels are available from
Customer Services.

19. MECHANICAL SAFETY – The security of all clamps and work holding
devices should be checked before switching on.

20. WOOD DUST – The fine particles of dust produced in cutting operations
are a potential health risk. Some imported hardwoods do give off highly
irritant dust which causes a burning sensation. We strongly recommend
the use of a dust collector and dust mask/visor. Our Customer Services
Department will be happy to advise you on the correct unit for your needs.

21. Recommended protective clothing:
(i) Gloves for moving work material and when carrying out the blade
changes;
(ii) Non-slip shoes;
(iii) Protective eye glasses.

22. This machine falls under the scope of the ‘Health & Safety at Work

etc. Act 1974’, and the ‘Provision & Use of Work Equipment Regulations
1998’. We recommend that you study and follow these regulations. Further
guidance can be found in the Safe Use of Narrow Bandsaws and the Safe
Use of Woodworking Machinery code of practice booklet (L114) published
by Health & Safety Executive and available by visiting http://www.hse.gov.
uk/pubns/wis31.htm.
For further help on any of the above matters please contact our Customer
Services Department at :­Tel: [phone] Fax:

01246 561 537

WARNING: Do not allow familiarity (gained from frequent use of your
machine) to cause complacency. Always remember that a careless fraction
of a second is sufficient to inflict severe injury.

NOISE EMISSION

The measurements of noise, in the working position and during operation,
were carried out under the standard ISO 7960 annex "J":

Instantaneous acoustic pressure <130.0 dB

The value of the noise level indicated is an emission level and doesn’t
necessarily represent safe working levels.
Although there is a relationship between emission levels and exposure
levels, it isn't precise enough to use in a way to determine whether it
is necessary, or not, to implement further precautions. The factors that
determine the true exposure level to operators are: the amount of exposure
time, the characteristics of the working environment, other sources of dust
and noise etc..
The permitted exposure level limits vary from country to country. this
information allows the machine user to better evaluate the dangers and
risks.

PRESCRIBED USE OF THE MACHINE

The machine was designed for cutting solid wood, wood derivates,
materials similar to cork, hard rubber and hard plastic materials using
suitable blades.
Consult Startrite on Tel:[phone] for advice on the most suitable
blade selection. See section 4.2.
THESE MACHINES MUST NOT BE USED TO CUT OTHER MATERIALS
THESE MACHINES MUST NOT BE USED TO CUT METALS.

ATTENTION Bandsaws still present risks that cannot be
eliminated by the manufacturer. Therefore the user must be
aware that wood working machines are dangerous if not used
with care and all safety precautions adhered to.
We recommend you to study the information given in HSE
document: “Safety in the use of narrow bandsaws”

5. Additional Safety Instructions For Bandsaws

Blade Length
Blade Width mm

602E

4230mm

10 - 35

502E

3810mm

10-35

352E

2845mm

6-25

6. Using The Machine

6.1 PRINCIPAL MACHINE PARTS

1 Base
2 Upper band wheel
3 Lower band wheel
4 Switch
5 Blade tension wheel
6 Upper blade guide
7 Lower blade guide
8 Table
9 Rip fence
10 Table insert

ATTENTION!! DISCONNECT THE ELECTRICAL SUPPLY
BEFORE EVERY ADJUSTMENT

ATTENTION!! IN CASES OF BLADE BREAKAGE WAIT UNTIL
THE UPPER BAND WHEEL HAS COMPLETELY STOPPED
BEFORE OPENING THE DOOR.

6.2 CHOICE AND MAINTENANCE OF BLADES

The table below defines the blade length and maximum width, depending on the type of the machine.
Selection of width and type of tooth depends upon the materials to be cut and the type of operation, narrow blades are suitable for cutting curved lines,
profiles etc and wide blades are best for straight cutting.
It is advisable to use finer teeth for hard woods or thin material and coarser teeth for softwoods or deep material. In every case, the distance between
each tooth should be sufficient to clear the sawdust produced during the cutting operation. If the clearance is not correct this can cause overheating and
jamming of the blade, causing subsequent breakage.

Do not use flawed or deformed blades.
It is highly recommended that the blade be changed regularly. Use a specialised saw doctor for welding, sharpening and re-setting blades. The use of high
quality blades is also recommended.

Causes of blade breakage:

• Excessive blade thickness in relation to the band wheel size.

• Defective welding

• Incorrect tension, particularly if the blade is over tensioned the tension spring no longer fulfils its function

• Overloading the blade caused by using a badly ground or badly set blade, or by not slackening the tension

• After use it is recommended to slacken the tension, especially overnight, (placing a visible notice of this operation on the machine). Re-tension before
next operation.

• Misalignment of the bandwheels due to unauthorized intervention of the regulating screws of the lower band wheel.

• Irregularity of bandwheels surface, e.g an accumulation of sawdust whilst cutting resinous materials.

502E 352E
Blade Length 3810mm 2845mm
Blade Width mm 10 - 35 6 - 25

6.3 STARTING THE MACHINE

Before attempting to start the machine, ensure the kickswitch is reset (i.e. pulled forward). For extra
safety a keyswitch is fitted to the control box (Fig 6.1) and must be set to the on position, with the key
vertical, The green 'on' switch can then be engaged.

2

4

5

9

6

10

8

7

1

3

FIG. 6.1

8 9