Star Trac E-TBTe User Manual
STAR TRAC
14410 Myford Road
Irvine, CA 926060 USA
WORK INSTRUCTIONS,
E-TBT / E-TBTe INSTALLATION
2
620-7921 Rev A
Before using this product, it is essential to read ALL installation Instructions and this
ENTIRE operations manual; the manual describes equipment setup and instructs
members on how to use it correctly and safely.
1. Phillips screwdriver, #2 (Included)
2. Hex (Allen) key, 3/16 (Included)
3. Hex (Allen) key, 16” (Included)
4. Hex (Allen) key, 5MM (Included)
5. Torque wrench (not included)
GENERAL
TOOLS REQUIRED
FACTORY CERTIFIED INSTALLER
If you are a Factory Certified Installer you must:
•
Adhere to all torque and assembly specifications.
•
Use a CALIBRATED TORQUE WRENCH with the necessary hex key sockets
•
NOT USE a powered drill, powered driver or powered impact tool for any part of the assembly.
•
Complete the assembly checklist is completed on each Star Trac product.
•
Complete the final programming, functional and cosmetic checklists for each Star Trac product.
Copyright 2008. Star Trac by Unisen, Inc. Star Trac Fitness, Star Trac®, and the Star Trac Logo are registered trademarks of Unisen Inc. All rights
reserved, including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac.
iPod® is a registered trademark of Apple, Inc.
MYE® is a registered trademark of MYE Entertainment LLC.
Every effort has been made to keep this information current; however, periodically, changes are made to the information herein, and these changes
will be incorporated into new editions of this publication. All product names and logos are trademarks of their respective owners. Printed in the USA.
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620-7921 Rev A
UNPACKING INSTRUCTIONS
Step 1.
Lay the box with heavy end facing down in the
area where it is going to be assembled. Cut and
remove packaging straps then open and remove
the top cover.
Step 2.
Lift and remove the box from the pallet base.
Step 3.
Lift the unit off of the pallet base, then remove
all packaging materials.
Step 4.
Open the display assembly box and carefully
remove its content.
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620-7921 Rev A
Step 5.
Remove remaining packaging materials and lay all components on
the floor.
Step 6.
Verify the following components
are included in the package:
1. TBT frame.
2. Display console assembly.
3. Upper neck.
4. Left and right upper body arms.
5. Owner’s manual, installation
manual and warranty registration card.
6. Hardware kit.
2
1
3
4
5
6
1
2
3
4
Step 7.
Verify the following tools are included in the kit:
Item Description QTY
#2 Phillips screwdriver 1
1
3/16 Hex (Allen) key 1
2
5/16” Hex (Allen) key 1
3
5mm Hex (Allen) key 1
4
1 2 3 4 5
Step 8.
Verify the following hardware is included in the kit:
Item Description QTY
6mm x 50mm socket head cap screw 4
1
5/16 - 18 x 3/4 button head screw 2
2
1/4 - 20 x 1/2 socket head screw 10
3
M4 x 0.7 x 19mm Philips head screw 6
4
Washer 4
5
5
620-7921 Rev A
INSTALLATION INSTRUCTIONS
Step 1.
Route display cables up through upper half of
neck through the holes provided.
Step 2.
Insert the upper half of the neck into the lower
half.
Caution: Be careful not to pinch any cables between
the two sections of the assembled neck.
Step 3.
Install two 5/16” - 18 X 3/4” button head screws
into front neck using a 3/16” hex key. Tighten
bolts to 200 in-lbs (23 N-m).
Step 4.
Secure the neck by tightening the 3/8-16 x 2”
socket head cap screw using a 5/16” hex key.
Tighten bolt to 300 in-lbs (34 N-m).
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620-7921 Rev A
Step 5.
Using provided screwdriver, remove the M4 x
0.7 screws that hold the display assembly to-
gether, then separate the back of the display
from the front.
Note: Retain the screws for later use.
Step 6.
Slide the back of the display with the mounting
bracket onto the upper neck of the Total Body
Trainer.
Caution: Be careful not to pinch any cables between
the two sections of the assembled neck
Step 7.
Line up the four holes of the mounting bracket
with holes of the neck, then insert four 6mm x
50mm socket head cap screws.
Step 8.
Using provided 5mm hex key, tighten down the
screws to 240 in-lbs (27 N-m).
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620-7921 Rev A
3
2
1
4
Step 9.
Identify the four cables coming out of the neck
and mounting bracket:
1. Heart rate cable
2. Main I/O cable
3. Coax cable
4. DC power cable
Note: If the unit is not equipped with Personal Viewing Screen, the coax and DC power cables should
be tucked down the neck as they are part of the PVS
Kit.
Step 10.
Plug-in the 12-pin main I/O cable into the front
display circuit board at J4 connector.
Step 11.
Next, plug-in the heart rate cable into the HR
board connector.
Step 12.
Plug back the HR ground cable into the quick
disconnect tab on the display frame.
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620-7921 Rev A
2
1
Step 13.
Assemble the front and back display parts together by sliding the bottom of the front display
under the 2 tabs at the base first, then pressing
front display against the back cover.
Caution: Be careful not to pinch any wires.
Step 14.
Using provided Phillips head screw driver, secure the front display to the back with (8) M4 x
0.7 x 19mm long Phillips head screws.
Step 15.
Locate left side upper body arm, move to left
side of the Total Body Trainer. Attach the left
upper body arm to the left hub, align the pin to
the unthreaded hole.
Step 16.
Install the left arm and secure with (5) 1/4-20 x
1/2 socket head screws. Tighten the screws to
240 in-lbs (27 N-m) of torque with the 3/16” hex
key. Repeat for the opposite side.
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620-7921 Rev A
Step 17.
Place the Total Body Trainer on the floor in the
position it will be used. Then adjust leveling
feet to assure that the Total Body Trainer is leveled to the floor and does not rock back and
forth.
Step 18.
Perform a visual inspection, and test the features and functions of the unit prior to use.
Note: Refer to the User’s Manual for other settings
and instructions.
YOU HAVE NOW COMPLETED THE INSTALLATION OF YOUR TOTAL BODY TRAINER
YOU HAVE NOW COMPLETED THE TOTAL BODY TRAINER INSTALLATION
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620-7921 Rev A
Use the checklist below to ensure the proper installation of the Total Body Trainer:
1. All parts, tools and hardware in the package are accounted for.
2. All screws are tightened and torqued down to their specified values.
3. Upper body arms are properly mounted and secured.
4. Upper body arms move freely, along the entire range of motion.
5. Upper neck is properly mounted and secured.
6. Display’s mounting bracket and back cover are properly mounted and secured.
7. All cables and harnesses are properly plugged to their respective connectors.
8. The front and back display plastics are properly installed and secured.
9. Verify unit is leveled to the floor.
10.Once powered up, all features of the unit function properly.
ATTENTION
•
Star Trac recommends that the Total Body Trainers be spaced a minimum of 20.0 inches (0.5
m) apart to allow safe and easy ingress and egress. Even more importantly, there must be at
least 48 inches (1.25 m) of free space behind the Total Body Trainer.
•
As with any motorized equipment, the area where Total Body Trainers are located must be free
of obstructions and fixtures with sharp edges to prevent injury in the event that a user trips or
loses balance and falls.
For technical assistance call Star Trac Customer Service: 1 800 503 1221
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620-7921 Rev A
EMBEDDED DISPLAY CONSOLE INSTALLATION INSTRUCTIONS
1
2
3
4
5
Step 1.
Remove all contents from the packaging and
verify that you have the following parts:
1. Embedded display console.
2. Operation manual.
3. Tool kit.
4. Power adaptor (60W AC).
5. Power cord.
1
2 3
Step 2.
Verify the tool kit has the following parts:
Item Description QTY
Assembly instructions 1
1
Screw, Phillips Head, M4 x 19mm 18
2
Washer, flat, M4 5
3
Step 3.
Be careful with the display and place it face
down on top of a non-scratching surface to
protect it from being damaged.
Step 4.
Remove the back cover from the embedded display assembly and place it in a safe place for
later use.
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620-7921 Rev A
Step 5.
Disconnect the ground cable from the ground
quick disconnect tab on the embedded display.
Save the cable for later use.
Step 6.
Mount the back cover to the display mounting
bracket using four (4) M4 x 0.7 x 19mm long
Phillips head screws and four (4) M4 flat washers.
Step 7.
Attach the ground cable to upper left screw on
the mounting bracket and secure tightly.
Step 8.
Pullout the coax adapter from the tuner card on
the embedded display.
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620-7921 Rev A
Before
After
Step 9.
Now screw in the coax adaptor to the coax cable coming out of the base neck.
Step 10.
Go back to the embedded display assembly and
remove the plastic tabs from the lower back
cover.
3
2
4
1
Step 11.
Take the embedded display assembly to the
base unit. Hold the front display plastics at the
top with one hand while connecting the cables
and harnesses with the other.
Step 12.
Identify the four cables coming out of the neck
and mounting bracket:
1. Heart rate cable
2. Main I/O cable
3. Coax cable
4. DC power cable
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620-7921 Rev A
Step 13.
Plug-in the heart rate cable from the neck into
the heart rate board connector on the FitCPU
board of the embedded display assembly.
Step 14.
Plug-in the 12-pin main I/O cable from the neck
to the 12 pin connector on the FitCPU board of
the embedded display assembly.
Step 15.
Next plug in the coax cable to the coax adapter
on the tuner card of the embedded display assembly.
Step 16.
Now plug in the DC power cable from the base
neck to DC connectors on the embedded display assembly.
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620-7921 Rev A
Step 17.
Plug in the Heart rate ground cable into the
quick disconnect tab on the display mount.
2
Step 18.
Plug in the ground cable coming from upper left
side of the display mounting bracket into the
quick disconnect tab on the embedded display
assembly.
1
Step 19.
Assemble the front and back display parts together by sliding the bottom of the front display
under the 2 tabs at the base first, then pressing
Step 20.
Using a Phillips head screw driver, secure the
front display to the back with (8) M4 x 0.7 x
19mm long Phillips head screws.
front display against the back cover.
Caution: Be careful not to pinch any wires.
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620-7921 Rev A
Step 21.
Now it is time to connect entertainment cable
and power to the unit. Connect the in-house
entertainment cable to the RF input at the base
of the unit.
Take the power supply from the kit and plug the
small barrel connector to the DC input. Then
take the power adapter cable from the kit and
plug it into the power supply and the electrical
receptacle.
Step 22.
Turn power on. Perform a visual inspection,
and test the features and functions of the unit
prior to use.
Note: Refer to the User’s Manual for other settings
and instructions.
YOU HAVE NOW COMPLETED THE EMBEDDED DISPLAY INSTALLATION
17
620-7921 Rev A
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