Star Max 6015CBA, 6024CBA, 6036CBA, 6048CBA, 6115RCBA Installation And Operating Instructions Manual

Star
Manufacturing
International Inc.

10 Sunnen Drive
St. Louis, MO 63143

Phone: [phone]
Fax: [phone]

2M-Z1383 Rev. B 3/27/03

Installation

and

Operating

Instructions

STAR-MAX GAS CHARBROILER

MODELS
6015CBA 6024CBA
6036CBA 6048CBA
6115RCBA 6124RCBA
6136RCBA 6148RCBA

6048 CBA

1

SAFETY SYMBOL

This symbol is intended to alert the user to the presence of important
operating and maintenance instructions in the manual accompanying
the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves
the manufacturer of all liability.

NOTICE

Star reserves the right to change specifications and product design
without notice. Such revisions do not entitle the buyer to corre­sponding changes, improvements, additions or replacements for
previously purchased equipment.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Refer to the authorized service
center listing provided with the unit. The Star Service Help Desk (1-800-807-9054) is available during normal
business hours to answer any questions that may arise. Please have your model number and serial number for faster
service.

2

GENERAL INSTALLATION DATA

CAUTION

This equipment is designed and sold for commercial
use only by personnel trained and experienced in its
operation and is not sold for consumer use in and
around the home nor for use directly by the general
public in food service locations. For equipment to be
used by the general public, please contact the factory.

The Star-Max series gas charbroiler is equipped for the
type of gas indicated on the nameplate mounted on
the front panel. All units are shipped from the factory
for use with natural gas. The unit can easily be converted
for use with propane gas: see propane gas.

-IMPORTANT-

INSTALLATION: INSTALL IN NON-COMBUSTIBLE
LOCATIONS ONLY! Clearance from non­combustible construction must be 6" from back and
sides.

The installation of the Appliance must conform
to the NATIONAL FUEL GAS CODE "ANSI
Z223.1 - LATEST EDITION" AND ALL LOCAL
GAS COMPANY RULES AND
REGULATIONS.

IN CANADA INSTALLATION SHALL BE IN
ACCORDANCE WITH THE CURRENT
CAN/CGA-B149.1 NATURAL GAS
INSTALLATION CODE OR CAN/CGA­B149.2 PROPANE INSTALLATION CODE
AND LOCAL CODES WHERE APPLICABLE.

FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR
OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE. KEEP THE
APPLIANCE AREA CLEAR AND FREE FROM
COMBUSTIBLES.

This appliance, its pressure regulator and its individual
shutoff valve must be disconnected from the gas
supply piping system during any pressure testing of that
system at test pressures in excess of 1/2 PSIG. This
appliance and its pressure regulator must be isolated
from the gas supply piping system by closing its individual
manual shutoff valve during any pressure testing of the
gas supply piping system at test pressures equal to or
less than 1/2 PSIG. For your protection, we recommend
a qualified installing agency install this appliance. They
should be familiar with gas installations and your local
gas requirements. In any case, your gas company
should be called to approve the final installation. In
addition, there should be posted, in a prominent
location, detailed instructions to be followed in the
event the operator smells gas. Obtain the instructions
from the local gas supplier.

LEVELING UNIT

This charbroiler is supplied with 4 feet which must be
screwed into the body. Level unit by adjusting the (4)
feet which have an adjustment of 1-3/4" for accurate
and perfect line-up with other units.

CAUTION

DO NOT INSTALL WITHOUT ATTACHING
FEET - DO NOT REMOVE FEET.

WARNING: Improper installation,

adjustment, alteration, service or maintenance
can cause property damage, injury or death.
Read the installation, operating and
maintenance instructions thoroughly before
installing or servicing the equipment.

GAS INPUT TO CHARBROILER:
Models 6015CBA and 6115RCBA 25,000 BTU/HR
Models 6024CBA and 6124RCBA 50,000 BTU/HR

25,000 BTU/HR/BURNER

Models 6036CBA and 6136RCBA 75,000 BTU/HR

25,000 BTU/HR/BURNER

Models 6048CBA and 6148RCBA 100,000 BTU/HR

25,000 BTU/HR/BURNER

3

GAS PIPING

Gas piping shall be of such size and so installed as to
provide a supply of gas sufficient to meet the full gas
input of the appliance. If the appliance is to be connected
to existing piping, it shall be checked to determine if it
has adequate capacity. Joint compound (pipe dope)
shall be used sparingly and only on the male threads of
the pipe joints. Such compounds shall be resistant to
the action of L.P. gases. WARNING: Any loose dirt or
metal particles which are allowed to enter the gas lines
on this appliance will damage the valve and affect its
operation. When installing this appliance, all pipe and
fittings must be free from all internal loose dirt.

GAS PRESSURE REGULATOR

A convertible pressure regulator is provided with each
charbroiler. It should be connected to the inlet pipe at
the rear of the unit. The gas supply is then connected
to it. It is shipped set for 6" water column manifold
pressure for use with natural gas. Allow 6" clearance
from back of unit to wall fro servicing and installation.

CONNECTING GAS SUPPLY LINE

The gas inlet of the charbroiler is sealed at the factory
to prevent entry of dirt. Do not remove this seal until
the actual connection is made to the gas supply line.

CHECKING FOR GAS LEAKS

Soap and water solution or other material acceptable
for the purpose, shall be used in locating gas leakage.
Matches, candle flame or other sources of ignition
shall not be used for this purpose. Check entire piping
system for leaks.

PILOT LIGHTING INSTRUCTIONS

The charbroiler is equipped with standing pilots, and
should be lit immediately after the gas is turned on.

1. Turn off main valve to unit and wait 5 minutes to
clear gas.

2. Turn off all knobs and pilot valves.

3. Turn on main valve and light all pilots.

4. Turn burner knobs to desired setting.

5. To turn burners off, turn knobs off.

SHUTTING DOWN INSTRUCTIONS

1. Turn the burner valve knobs to the off position to
turn burners off.

PILOT LIGHT REGULATION

The pilot lights on this broiler have been turned off at
the factory. Adjust pilot light flames as small as possible,
but high enough to light burner immediately when
burner valve is turned on high.

MANUAL SHUT OFF VALVE

A manual shut off valve should be installed upstream
from the manifold and within six feet of the charbroiler.

PROPANE GAS

This charbroiler is equipped with fixed orifice hoods
and is shipped from the factory for use with natural gas.
To convert to propane gas, install the burner orifice
hoods supplied behind the front panel as follows:

1. Remove grill, radiants and burners.

2. Remove the burner orifice hoods and install the
orifice hoods supplied.

3. Replace the burners, radiants, and grill.

4. Set manifold pressure to (10) inch water column.
A 1/8" pipe plug on the burner manifold can be
removed for attaching a pressure gauge. Remove
the slotted, or hex-threaded plug from the pressure
regulator. Invert the plug and re-install. The
letters "LP" should now be visible on the plug. The
regulator is now set for 10" (25.4 cm) water
column.

BURNER OPERATION

To ignite burners, turn burner valve knob to "HI"
position. Each burner is controlled by an individual
high-low, on-off valve. An infinite number of broiling
temperatures may be obtained by turning the burner
valve knob to any position between high and low.

BURNER ADJUSTMENT

1. Turn burner valve knob to "HI" position.

2. Slowly decrease openings of air shutters to give a
soft blue flame having luminous tips, then slowly
increase openings to a point where the yellow tips
disappear and a hard blue flame is obtained.

4

EXHAUST CANOPY

Open hearth broilers inherently create a good deal of
heat and smoke and should be installed under an
efficient exhaust hood with flame proof filters. A
vertical distance of not less than 48" shall be provided
between the top of the appliance and filters or any
other combustible material.

AIR SUPPLY

Provisions for adequate air supply must be provided.

OPERATING INSTRUCTIONS

LIGHTING

When broiler is first lit, it will smoke until the
preservation oils and impurities are burned off.

BROILING

Turn valves on and pre-heat unit on "HI" before
attempting to broil. You will have to experiment with
the grill settings and the valve settings for your particular
meat products. We recommend that you set the grate
at the full tilt position to start with. This position allows
the grease to run down the grate into the grease tray,
reducing flare ups. Check water pans frequently and
add a sufficient amount of water when necessary. Hot
water vapors rising from the water pans and through
the combustion chamber helps reduce flare ups.
Exercise care when using your broiler.

TILTING THE GRATE

Raise or lower the grate to the next step by lifting the
grate at the back of the charbroiler where the grate
rests. Use potholders or gloves to reposition.

ADJUSTING HEAT PATTERN

It is possible through this arrangement to have a high
heat or searing section, while having a low heat finishing
or holding section. For the searing operation, set the
valves for the section at a position of "HI" or close to
it. For holding or finishing, set the valves closer to the
"LOW" position on the dial. You select the heat
pattern you like, and set the valves accordingly.

CLEANING

Clean regularly. Remove grate section to sink for
washing. Brush out carboned particles. Remove and
wash water pan. Wipe exterior surfaces with detergent
and a cloth. A non-abrasive cleaner can be used on
caked areas.

WATER PAN

The water pan is located at the bottom of the unit, and
is easily removed from the front of the unit. Water
should be added to the water pan and replaced as
necessary. The water pan helps prevent flare ups and
catches grease.

AIR INTAKES IN BOTTOM

Air for combustion enters from the bottom of the
unit. Do not obstruct this area.

MAINTENANCE AND REPAIRS

Contact the factory or one of its representatives or a
local service company for service or maintenance if
required.

CAUTION

CHARBROILERS ARE HOT! NEVER ATTEMPT
TO CHANGE THE GRILL POSITION WHILE
MEAT PRODUCTS ARE COOKING. FLARE-UPS
CAN OCCUR UNEXPECTEDLY. TURN OFF THE
CHARBROILER AND ALLOW IT TO COOL.

RETAIN THIS MANUAL FOR FUTURE REFERENCE
PART NO. 2M-Z1383 Rev. B 3/27/03

5

Visit our Website at: www.star-mfg.com Email: [e-mail] For Fax-On-Demand Literature: [phone]

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which
the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation
company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.

LIMITED EQUIPMENT WARRANTY

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited
to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair
of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken
to the closest Star service agency, transportation prepaid.

> Star will not assume any responsibility for loss of revenue.
> On all shipments outside the United States and Canada, see International Warranty.
* The warranty period for the JetStar series six (6) ounce popcorn machines is two (2) years.
* The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit.
* The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to Teflon/

Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the “non-stick”
properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts and

ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or the

Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and Operating

instructions.

>This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

PARTS WARRANTY

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable
to the customer.

SERVICES NOT COVERED BY WARRANTY

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

PORTABLE EQUIPMENT

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These
products should be taken to the Service Agency for repair:

* The Model 510F Fryer.
* The Model 526TO Toaster Oven.
* The Model J4R, 4 oz. Popcorn Machine.
* The Model CFS Series Food Steamer.
* The Model 526WO Warming Oven.
* The Model 518CM & 526CM Cheese Melter.
* The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.
* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model CSD & HPD Series Dispenser.
* All Specialty Food Warmers except Model 130R, 500, 11RW Series, and 11WSA Series.

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resetting of circuit breakers or safety controls
16 . Replacement of bulbs

17. Replacement of fuses
18 . Repair of damage created during transit, delivery, &

installation OR created by acts of God

ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers
* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens
* Heat Lamps
* Hot Cups
* Pumps

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

FOR ASSISTANCE

Part# 2M-4497-2 10/02 RB

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15 19

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Model: 6015CBA, 6024CBA, 6036CBA, 6048CBA

STAR MANUFACTURING INTERNATIONAL, INC.

SK1554, Rev. A 11/28/2011

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PARTS LIST November 28, 2011, Rev. B

Star-Max Gas Lava Rock Charbroiler - 15”, 24”, 36”, 48”

Model: 6015CBA, 6024CBA, 6036CBA AND 6048CBA

Fig No Part No. Qty Description Application

1 2R-Z0934 1/2/3/4 KNOB-CONTROL ALL

H3-Z1322 1 FRONT PANEL 6015CBA
H3-Z1321 1 FRONT PANEL 6024CBA

2

H3-Z1320 1 FRONT PANEL 6036CBA
H3-Z1264 1 FRONT PANEL 6048CBA
H3-T1026 1 GREASE DRAWER 6015CBA

3

H3-Y7045 1/2 GREASE DRAWER 6024CBA/6048CBA

H3-Y7044 1 GREASE DRAWER 6036CBA
4 G3-Y7047 2/2/2/4 SLIDE DRAWER ALL
5 2A-Z0314 4 LEG ALL
6 2F-Y8831 1 GRATE 3” 6015CBA
7 2F-Y8830 2/4/6/8 GRATE 6” ALL
8 2F-Y7193 1/2/3/4 LAVA ROCK 2” 8 LBS. ALL
9 2F-Y7141 1/1/2 GRATE LAVA ROCK 12x17-1/4” 6015CBA/ 6036CBA/6048CBA

10 2F-Z3273 2/2/2 GRATE LAVA ROCK 10.5x14-1/4” 6024CBA/ 6036CBA/6048CBA
11 H3-624086 1/2/3/4 BURNER GUARD ASSEMBLY ALL
12 2F-Y7052 1/2/3/4 BURNER ASSEMBLY ALL
13 2A-Y6694 1/2/3/4 CLIP ALL

G3-624038

G3-624037 6024CBA AGA

G3-624039 6036CBA AGA

14

15 2P-1453 1 PLUG-PIPE ALL
16 2V-6671 1/2/3/4 VALVE-PILOT ALL
17 2V-Y8832 1/2/3/4 VALVE-BURNER ALL
18 2J-Y8838 1/2/3/4 HOOD BURNER NAT. #45 ALL
19 G3-Y7355 1/2/3/4
20 G3-Y7356 1/2/3/4 PILOT BRACKET ALL
21 2K-Y7123 1 INLET PIPE ALL
22 G3-Y7252 1 INLET PIPE SUPPORT ALL
23 2J-Y7589 1 PRESSURE REGULATOR ALL
24 2J-Y7136 1/2/3/4 ORIFICE LP. #53 ALL
25 H3-Y7095 1/2/3/4 BRACKET BURNER CB ALL
26 H3-Y7570 1/2/3/4 COVER, BURNER FRONT ALL
27 H3-Y7569 1/2/3/4 COVER, URNER BACK ALL

H3-624106 6015CBA CGA

H3-624107 6024CBA CGA

H3-648007 6048CBA AGA

H3-624108 6036CBA CGA

H3-648010 6048CBA CGA

1 GUARD WELD ASSEMBLY

TUBE-PILOT ALL

6015CBA AGA

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1
INCLUDE MODEL AND SERIAL NUMBER OF 1

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.

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