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ELECTRIC COUNTER
CHAR-BROILER
MODEL
5136CD-230V
Installation and
Operation
Instructions
2M-Z9838 Rev. A 8/7/06
5136CD
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2
These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.
Star reserves the right to change specifi cations and product design without
notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specifi cations contained in this sheet are subject to change
without notice. While Star Manufacturing exercises good faith efforts to provide
information that is accurate, we are not responsible for errors or omissions
in information provided or conclusions reached as a result of using the
specifi cations. By using the information provided, the user assumes all risks in
connection with such use.
MAINTENANCE AND REPAIRS
Contact your local dealer for service or required maintenance. Please record the model number, serial
number, voltage and purchase date in the area below and have it ready when you call to ensure a faster
service.
SAFETY SYMBOL
Model No.
Serial No.
Voltage
Purchase Date
2
SPECIFICATIONS
5136CD
Type: Innite Control, 3 Controls, 8.3/9.1 KW, 594 sq. in (3832 sq. cm) Grid Area
Weight: Installed - 175 lb (80 kg); Shipping - 215 lb. (98 kg)
Dimensions: 36" W x 25 5/8" D x 14 1/4"H
(91 cm W x 65 cm D x 36 cm H)
Volts: 220V
, 3 PH Amps: x - 12.6 y - 12.6 z - 12.6 n - 12.6
230V, 3 PH Amps: x - 13.2 y - 13.2 z - 13.2 n - 13.2
GENERAL INSTALLATION INSTRUCTIONS
CAUTION
This equipment is designed and sold for commercial use only by personnel trained and
experienced in its operation and is not sold for consumer use in and around the home nor for
use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels
associated with the unit prior to putting it into operation. Make sure all people associated with
its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed.
This unit has been tested and carefully packaged to insure delivery of your unit in perfect
condition. If equipment is received in damaged condition, either apparent or concealed, a
claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is
unpacked, a request for inspection of concealed damage must be made with carrier within
15 days. Be certain to retain all contents plus external and internal packaging materials for
inspection. The carrier will make an inspection and will supply necessary claim forms.
These Electric Char-broilers are equipped for the voltage and wattage indicated on the nameplate
mounted on the front panel. These units are designed to operate on alternating current (AC)
only.
DO NOT CONNECT TO DIRECT CURRENT (DC).
WARNING
DO NOT CONNECT TO AN ELECTRICAL SYSTEM OPERATING AT MORE THAN
240 VOLTS TO GROUND.
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INSTALLATION
The installation of this appliance should conform to the national electric code and local electric
codes and ordinances and the local electric company rules and regulations.
For your protection, we recommend that a qualied electrician install this appliance. The electrician
should be familiar with electrical installations and local electrical requirements. The external
wiring should be in conduit or an approved type of exible cable suitable for operation at 90° C
and sized to carry the load. Use copper wire only. The supply circuit should be properly fused
and equipped with a means of disconnecting as required by local electrical code. The body of
the appliance should be grounded (Do
1. Locate the unit: Do not install the unit closer than 12 inches from a side wall and/or closer
than 9 inches from a rear wall.
2.
Level the char-broiler by adjusting the feet, which have provision for 1 inch of adjustment.
This adjustment also allows a perfect alignment to be achieved with other Star-Max™
units.
3.
The supply connection terminal block can be accessed by removing the cover plate from
the back of the broiler.
4.
Fill the water pan on the broiler prior to use. Make sure water is present in the pan at all
times. Note: The pan is easily removable for cleaning.
not ground to a gas supply pipe).
CAUTION
CARE MUST BE TAKEN WHEN OPENING PAN TO PREVENT SPILLING.
5. The charbroiler is equipped with modular grates that are readily removable for cleaning.
Each heated section is controlled by a separate heat control switch.
6. Seasoning - Set the heat control switch to the low position and preheat for about 15 to 20
minutes. Using a cloth, spread a thin lm of cooking oil over the top of the grate surface.
Allow the lm to remain on the grate for about 5 minutes. Wipe the surface clean and apply
another lm of cooking oil. Wipe the surface clean again. The broiler is now ready for use.
The oil may tend to smoke - this is normal.
7.
Approximate grilling temperatures range from 350° F (with no product on the grill) on low
setting to 570° F on high.
CLEANING
1. Clean with a clean soft cloth daily. Any discoloration can be removed with a non-abrasive
cleaner.
2. Remove the water pan and cooking grates. Wash them in a sink.
3. To clean heating element, rst remove the grates. Swing the element housing to a vertical
position and lock it in place with the support located in the center. Clean the elements with
a stiff wire brush or equivalent.
4.
Heat bafes are located directly below the heating elements and are removable for cleaning
in a sink.
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INTERNATIONAL ONE (1) YEAR EQUIPMENT WARRANTY
All workmanship and materials in “STAR” products are warranted for a period of one year from the date shipped from the factory or
one year from the date shown on the proof of purchase of the end-user when purchased through an authorized “STAR” dealer/dis-
tributor in a commercial foodservice location.
“STAR’s” obligation under this warranty is limited to the replacement of the defective part(s) only without charge. This warranty is
void if damage occurs from improper installation, misuse or abuse, disassembly or tampering of unit for any purpose other than repair
by a qualifi ed service agent, wrong voltage, incorrect or fl uctuating voltage conditions, wrong gas, improper gas or gas conditions,
operated contrary to the installation and operating instructions, operated in an application for which the unit is not suited, or if the unit
is not maintained and/or cleaned in a suitable manner.
Any expense in connection with installation, or any cost of making adjustments on a unit to conform to electric or gas service at the
point of installation, are not covered by this warranty.
* The warranty period for the JetStar series six (6) ounce popcorn machines is two (2) years.
* The warranty period for the Chrome-Max Griddles is fi ve (5) years on the griddle surface. See detailed warranty provided with unit.
* The warranty period for Tefl on/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not
apply if damage occurs to Tefl on/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive
cleaners. This warranty does not apply to the “non-stick” properties of such materials.
* This warranty is not valid on Conveyor Ovens
unless a “start-up/check-out has been performed by a Factory Authorized Technician.
In order to make a claim under this warranty; a warranty report must be fi led with Star Manufacturing International Inc. in St. Louis,
Missouri, U.S.A. by the dealer/distibutor through which product was purchased. All details, including serial number and model number of the defective unit, must be included. Failure to fi le a claim within a 120 Day time period may result in the claim being refused.
“STAR” may forego the necessity of returning the part for inspection dependent upon the expense involved. However, “STAR”
requires defective parts to be held in the claimant’s possession for a period of ninety (90) days for possible inspection by a “STAR”
representative or designated inspector .
The foregoing warranty is lieu of any and all other warranties, expressed or implied, and constitutes the entire warranty.
PARTS WARRANTY
Parts that are sold for out-of-warranty repair are warranted for a period of ninety days. The part only is warranted; no labor.
SERVICES NOT COVERED BY WARRANTY
1. Labor
2. Mileage and/or travel time
3. Installation and/or adjustment of equipment
4. Operation contrary to the installation and operating instructions
5. Cleaning of equipment
6. Seasoning of griddle plates
7. Voltage conversions/adjustments
8. Gas conversions
9. Pilot light conversion/adjustments
10. Thermostat calibration/adjustments
11. Resetting of circuit breakers or safety controls
12. Replacement of bulbs/lamps
13. Replacement of fuses
14. Damages due to improper installation
15. Damages from abuse or misuse
16. Damage created by acts of God, Acts of War, or Civil Disturbance
08-05 rms
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Star
Max
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STAR MANUFACTURING INTERNATIONAL, INC.
MODEL - 5124CD (TYPICAL)
CERTAIN INSTANCES MAY NOT BE AVAILABLE
ILLUSTRATIVE PURPOSES ONLY AND IN
SOME ITEMS ARE INCLUDED FOR
SK2209 Rev. A 8/7/2006
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PARTS LIST August 7, 2006, Rev. A
5136CD-230V Electric Counter Char-Broilers
MODELS
Number
Key
Number
1 H1-Z6118 1 ELEMENT HOUSING COVER 5136CD
2 H1-Y3266 2 ELEMENT STRAP 5136CD
3 2F-Z6858 2 SUPPORT WITH BUSHING
4 2I-7370 2 GASKET
5 H1-Z6116 1 ELEMENT HOUSING 5136CD
6 2F-Y3107 6 TOP GRATE 5136CD
7 2A-5401 2 COTTER PIN
8 2C-1811 2 WASHER
9 H1-Z6122 1 PROP ROD BRACKET
10 2P-7969 1 SPRING
11 2N-Y3083 3 HEATING ELEMENT BENT 240V 5136CD
12 2N-Y3085 3 HEATING ELEMENT 240V 5136CD
13 2A-Z6121 1 PROP ROD
14 H1-Z6120 2 ELEMENT CLAMP 5136CD
15 513600 1 TOP ASSEMBLY 5136CD
16 H1-Z6086 15 BAFFLE 5136CD
17 H1-Z9843 1 BOX COVER
18 2K-Z6183 5 BUSHING 5136CD
19 2E-Z9565 1 TERMINAL BLOCK 5136CD
19a 2C-H1559 2 SCREW 8-32X1.25 ST RH
20 H1-Z9842 1 ELECTRICAL BOX
21 H1-Z9837 1 REAR ENCLOSURE 5136CD
22 G3-624303 1 SIDE LINER ASSEMBLY RIGHT
23 G3-Z5945 2 SIDE PANEL
24 H1-Z6085 1 BAFFLE FRAME REAR 5136CD
25 H1-Z6533 1 BAFFLE FRAME FRONT 5136CD
26 G3-624302 1 SIDE LINER ASSEMBLY LEFT
27 H3-613600 1 LINER ASSEMBLY 5136CD
28 2A-Z5942 4 FOOT
29 G3-Z6036 2 DRAWER SLIDE
30 G3-Z5921 1 FRONT PANEL 5136CD
31 VARIOUS 1 NAMEPLATE
32 H1-Z6123 2 FOOT SUPPORT
33 H3-Z6483 1 GREASE DRAWER 5136CD
34 2J-6403 3 INFINITE CONTROL 5136CD
35 2M-Z6040 1 GRAPHIC PANEL 5136CD
36 2R-Z3436 3 KNOB 5136CD
37 2J-Y6690 3 PILOT LIGHT 5136CD
38 H1-Z6083 1 LINER COVER 5136CD
39 H1-Z6056 1 REAR PANEL 5136CD
40 H1-Z6060 1 FRONT ENCLOSURE 5136CD
NA 2E-Z6114 1 WIRE SET 5136CD
NA G3-536300 1 GROUND WIRE ASSY 5136CD
Part
Number
Per
Unit
Description and Model Designation
1
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
1
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
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