Star Manufacturing G8-AT, G12, G14, G14-AT, G18 Operation Manual

POPCORN

POPPERS

MODELS

G8, G8-AT
G12, G12-AT
G14, G14-AT
G18, G18-AT

®

G14-AT

Installation and

Operation

Instructions

2M-Y8351 Rev. M 11/1/2007

1

SAFETY SYMBOL

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specifi cations and product design without
notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and
regulations, the specifi cations contained in this sheet are subject to change
without notice. While Star Manufacturing exercises good faith efforts to provide
information that is accurate, we are not responsible for errors or omissions
in information provided or conclusions reached as a result of using the
specifi cations. By using the information provided, the user assumes all risks in
connection with such use.

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record the model
number, serial number, voltage and purchase date in the area below and have it ready when you call to

ensure faster service.

Model No.

Serial No.

Voltage

Purchase Date

Authorized Service Agent

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]
Telephone: [phone] Local [phone]

The Star Service Help Desk

Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:

Telephone: [phone] Local [phone]

Fax: [phone] Local [phone]

E-mail [e-mail]

[e-mail]
[e-mail]

Website: www.star-mfg.com

Mailing Address: Star Manufacturing International Inc.

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

2

2

PRODUCT IDENTIFICATION

Star Manufacturing International Popcorn Machines
Galaxy Models: G8, G8-AT, G12, G12-AT, G14, G14-AT, G18 and G18-AT

SPECIFICATIONS

MODEL G8 8 oz. Electric Model

Capacity: 8 oz. (230g) All Steel Kettle, 170 one ounce (28g) servings per hour
Electrical: 120 volt, 60 hertz, single phase, 1736 watts, 14.4 amps
230 volt, 50 hertz, single phase, 1595 watts, 6.93 amps
Dimensions: 21-1/8"D x 21-1/8"W x 35-1/2" H (53.66cm D x 53.66cm W x 90.17cm H)

Net Weight: 87 lbs. (39.5 Kilograms)

MODEL G8-AT 8 oz. Antique Electric Counter Model

Capacity: 8 oz. (230g) All Steel Kettle, 170 one ounce (28g) servings per hour
Electrical: 120 volt, 60 hertz, single phase, 1736 watts, 14.4 amps
230 volt, 50 hertz, single phase, 1595 watts, 6.93 amps
Dimensions: 23-3/16"D x 23-3/16"W x 40-5/8"H (58.90cm D x 58.90cm W x 103.19cm H)

Net Weight: 94 lbs. (42.7 Kilograms)

MODEL G12 12 oz. Electric Model

Capacity: 12 oz.(340g) All Steel Kettle, 240 one ounce (28g) servings per hour
Electrical: 120 volt, 60 hertz, single phase, 2136 watts, 17.8 amps
240 volt, 50/60 hertz, single phase, 2136 watts, 8.9 amps
230 volt, 50 hertz, single phase, 1962 watts, 8.53 amps
Dimensions: 21-1/8"D x 21-1/8"W x 35-1/2"H (53.66cm D x 53.66cm W x 90.17cm H)
Net Weight: 87 lbs. (39.5 Kilograms)

MODEL G12-AT 12 oz. Antique Electric Counter Model

Capacity: 12 oz.(340g) All Steel Kettle, 240 one ounce (28g) servings per hour
Electrical: 120 volt, 60 hertz, single phase, 2136 watts, 17.8 amps
240 volt, 50/60 hertz, single phase, 2136 watts, 8.9 amps
230 volt, 50 hertz, single phase, 1962 watts, 8.53 amps
Dimensions: 23-3/16"D x 23-3/16"W x 40-5/8"H (58.90cm D x 58.90cm W x 103.19cm H)
Net Weight: 94 lbs. (42.7 Kilograms)

MODEL G14 14 oz. Electric Model

Capacity: 14 oz. (400g) All Steel Kettle, 280 one ounce (28g) servings per hour
Electrical: 120 volt, 60 hertz, single phase, 2416 watts, 20.13 amps
240 volt, 50/60 hertz, single phase, 2416 watts, 10.0 amps
230 volt, 50 hertz, single phase, 2219 watts, 9.65 amps
Dimensions: 24-1/8"D x 28-1/8"W x 35-1/2"H (61.28cm D x 71.44cm W x 90.17cm H)

Net Weight: 107 lbs. (48.6 Kilograms)

MODEL G14-AT 14 oz. Antique Electric Counter Model

Capacity: 14 oz. (400g) All Steel Kettle, 280 one ounce (28g) servings per hour
Electrical: 120 volt, 60 hertz, single phase, 2416 watts, 20.13 amps
240 volt, 50/60 hertz, single phase, 2416 watts, 10.0 amps
230 volt, 50 hertz, single phase, 2219 watts, 9.65 amps
Dimensions: 26-3/16"D x 30-3/16"W x 40-5/8"H (66.52cm D x 76.68cm W x 103.19cm H)

Net Weight: 114 lbs. (51.8 Kilograms)

3

SPECIFICATIONS CONT
MODEL G18 18 oz. Electric Model

Capacity: 18 oz. (510g) All Steel Kettle, 360 one ounce (28g) servings per hour
Electrical: 240 volt, 50/60 hertz, single phase, 2816 watts, 11.73 amps
230 volt, 50 hertz, single phase, 2587 watts, 11.25 amps
Dimensions: 24-1/8"D x 28-1/8"W x 35-1/2"H (61.28cm D x 71.44cm W x 90.17cm H)

Net Weight: 107 lbs. (48.6 Kilograms)

MODEL G18-AT 18 oz. Antique Electric Counter Model

Capacity: 18 oz.(510g) All Steel Kettle, 360 one ounce (28g) servings per hour
Electrical: 240 volt, 50/60 hertz, single phase, 2816 watts, 11.73 amps
230 volt, 50 hertz, single phase, 2587 watts, 11.25 amps
Dimensions: 26-3/16"D x 30-3/16"W x 40-5/8"H (66.52cm D x 76.68cm W x 103.19cm H)

Net Weight: 114 lbs. (51.8 Kilograms)

OPERATING CONTROLS

The operating controls are located above the serving doors.

Kettle heat switch - turns on heat in the kettle and the corn agitator motor.
Corn freshener heat lamp - turns on the heat lamp and heating element under the corn pan.

4

GENERAL INSTALLATION DATA

CAUTION

This equipment is designed and sold for commercial use only by personnel trained and

experienced in its operation and is not sold for consumer use in and around the home nor
for use directly by the general public in food service locations.

Before using your new equipment, read and understand all the instructions & labels

associated with the unit prior to putting it into operation. Make sure all people associated
with its use understand the units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed.

This unit has been tested and carefully packaged to insure delivery of your unit in perfect
condition. If equipment is received in damaged condition, either apparent or concealed, a
claim must be made with the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is

unpacked, a request for inspection of concealed damage must be made with carrier within
15 days. Be certain to retain all contents plus external and internal packaging materials for

inspection. The carrier will make an inspection and will supply necessary claim forms.

INSTALLATION

Each machine has been properly wired and inspected at the factory for operation on the voltage
and type of current specifi ed on the nameplate.

CAUTION

DO NOT CONNECT TO ANY OTHER TYPE OF CURRENT OR THE MACHINE WILL
BE SERIOUSLY DAMAGED.

A receptacle is furnished with the G12 120 volt and G14 120 volt popcorn machines.
We strongly recommend installation by a licensed electrician. The guarantee of this machine
as covered by the warranty does not apply if an improper installation has been made.

120 VOLT MACHINES

Machines with a nameplate stamped 120V, are equipped for operation on 120 volt 60 hertz
AC single phase service and must be connected to a separate 20 amp circuit with a 3 wire
grounded, polarized receptacle. NOTE: The G14 120V machine uses a 30 amp circuit.

240/230 VOLT MACHINES

Machines with a nameplate stamped 240V, are equipped for operation on 240 volt 50/60
hertz AC single phase service. Machines with a nameplate stamped 230V, are equipped for
operation on 230 volt 50 hertz AC single phase service. All must be connected to a separate

15 amp circuit with a 3 wire grounded, polarized receptacle.

5

GENERAL OPERATING INSTRUCTIONS

CAUTION

The motor air exhaust holes located on top of the machine must be clear of any obstructions.

DO NOT COVER THESE AIR VENT HOLES AS SERIOUS DAMAGE WILL RESULT.
Make sure the corn drawer is in place on the machine before starting the popping

cycle.

1. Turn on both switches.

2. For the fi rst batch allow kettle to preheat for 5-7 minutes. No preheat is required after fi rst
batch is popped.

3. Add popping oil to kettle. Immediately add popcorn and seasoning salt and close kettle lid.
For best results, ratio is 1 part of oil to 4 parts of corn. Use measuring cups provided or
proportioned corn/oil packages. Contact your local Dealer for pre-portioned packages.

4. Immediately empty kettle when popping stops.

5. Repeat step 3 immediately or turn kettle off.

IMPORTANT

Turn kettle heat switch off when not popping!
Never pop corn without oil!

SWITCHES

The corn freshener and heat lamp switch controls
the bottom heating element and the top heat lamp.
The kettle heat switch controls the kettle heating
element & the corn agitator. This motor should
be kept running when there is corn in the kettle to
prevent scorching or burning.

All of the above switches are in the ON

position when they are lighted.

IL1031A

KETTLE

The kettle heating element is thermostatically
controlled. Thermostat adjustment should not be
necessary since it has been preset at the factory for
the correct popping temperature.

Dump the kettle by turning the kettle handle
counterclockwise 90° to release its latch and hold
the handle in this position while tipping the kettle and
handle down (see Figure 1).

CAUTION

Do not leave the kettle heat & corn agitator switch "ON" (1) when the machine is not in use.
Do not immerse the kettle in water or allow water to come in contact with the heating

element.
Popping corn without oil in the kettle (a dry kettle) is not recommended.
Do not connect the machine to direct current (DC) since it is designed to operate on alternating

current (AC) only.

6

KETTLE MAINTENANCE - CLEANING

After each popping period, wipe the inside and outside of
the kettle while it is warm (not hot) with a clean cloth. This
is important to keep salt and seasoning from forming a
carbonized material which not only lowers popping effi ciency
but can cause excessive smoking or damage the kettle.

Clean the inside and outside kettle shell including the covers
and all attached parts with warm water and mild soap or

detergent solution (see Figure 2).

CAUTION
DO NOT IMMERSE THE KETTLE IN W A TER OR ALLOW W A TER T O ENTER
THE KETTLE SHELL SINCE THIS WILL DAMAGE ELECTRICAL PARTS
INSIDE THE ASSEMBLY.

To remove the kettle:

Turn off all switches and allow the kettle to cool. Use heat insulating gloves to remove a hot
kettle. Disconnect the twist lock plug at the end of the kettle conduit from its receptacle. Turn
the kettle handle counterclockwise 90° to release its latch. Hold the handle in this position
while tipping the kettle and handle down and pushing up on the bottom of the kettle to remove
it from the hooks (see Figure 1).

To replace heat lamp:

Turn off all switches and allow kettle to cool to touch.
Remove the (1) screw holding the lamp shield and pull down
on lamp shield to remove it from the top liner. Replace the
heat lamp with the same type and wattage lamp. Do not
install a lamp higher in wattage than indicated on the label
located near the lamp socket (see Figure 3).

MAINTENANCE AND REPAIRS

Contact the factory, a service representative, or a local
service company for service or required maintenance.

7

Visit our Website at: www.star-mfg.com Email: [e-mail]

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in
which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the
transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of
the unit.

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited
to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair
of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken
to the closest Star service agency, transportation prepaid.

>

Star will not assume any responsibility for loss of revenue.

>

On all shipments outside the United States and Canada, see International Warranty.

*

The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.

*

The warranty period for the Chrome-Max Griddles is ¿ ve (5) years on the griddle surface. See detailed warranty provided with unit.

*

The warranty period for TeÀ on/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

TeÀ on/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identi¿ ers and
point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the
“non-stick” properties of such materials.

>

This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts

and ninety (90) days on labor.

>

This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or

the Service Center's sub-agency.

>

This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

>

This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

LIMITED EQUIPMENT WARRANTY

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable to
the customer.

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:

* The Model 510FD Fryer.
* The Model 526TOA Toaster Oven.
* The Model J4R, 4 oz. Popcorn Machine.
* The Model 518CMA & 526CMA Cheese Melter.
* The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.
* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model HPD & SPD Series Dispenser.
* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
* All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.

SERVICES NOT COVERED BY WARRANTY

PARTS WARRANTY

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resetting of circuit breakers or safety controls or reset buttons

16. Replacement of bulbs

17. Replacement of fuses

18. Repair of damage created during transit, delivery, &
installation OR created by acts of God

PORTABLE EQUIPMENT

ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers

(Model 16PD-A Only)

* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens

(Model PO12 Only)

* Heat Lamps
* Pumps-Manual

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

Part# 2M-4497-2 12/06 RMS

8

2/08/2007

NOTE:

USE THIS DIAGRAM FOR WIRING OF MODEL G12 KETTLE ONLY

ALL OTHER WIRING IS THE SAME AS SHOWN FOR MODELS G8

BLACK

SWITCH

KETTLE

3

BLACK

BLACK

WHITE

4

10

WHITE

BLACK

6

AGITATOR

WHITE

4

RECEPTACLE

7

MOTOR

BLACK

PLUG

1

BLACK

HEAT

11

18

FLEXIBLE

2

LAMP

SWITCH

8

LAMP

18

12

CONDUIT

WHITE

WHITE

9

WHITE

HIGH LIMIT

THERMOSTAT

BLACK

3

WHITE

5

HIGH LIMIT THERMOSTAT

11

THERMOSTAT

BLOCK

TERMINAL

BLACK

13

LOWER

HEATER

17

KETTLE

BLACK

(BROWN)

WHITE

BLACK

7

HEATER

(BLUE)

KETTLE

THERMOSTAT

FRAME GROUND

HEATER

19

SK1142 Rev F

STAR MANUFACTURING INTERNATIONAL INC.

CORD SET

WIRES #1 AND #2 MUST BE CONNECTED TO SWITCH TERMINALS AS SHOWN FOR

NOTE:

SWITCHES ARE VIEWED FROM TERMINAL SIDE AS MOUNTED ON THE MACHINE

17

SWITCH LIGHT TO FUNTION PROPERLY

FLEXIBLE

PLUG

RECEPTACLE

CONDUIT

12

G8 AND G12

HEATER

KETTLE

KETTLE WIRING OF

MODEL G8

MODEL:

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

THERMOSTAT

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

9

MODEL:

G14 AND G18

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

STAR MANUFACTURING INTERNATIONAL INC.

SK1152 Rev E

1/26/2007

4

3

KETTLE

HEAT

LAMP

AGITATOR

MOTOR

THERMOSTAT

FLEXIBLE

CONDUIT

RECEPTACLE

PLUG

BLACK

10

6

9

11

10

BLACK

WHITE

15

BLACK

WHITE

BLACK

HEATER

KETTLE

HEATER

THERMOSTAT

WHITE

NOTE:

SWITCHES ARE VIEWED FROM TERMINAL SIDE AS MOUNTED ON MACHINE

FOR SWITCH LIGHT TO FUNCTION PROPERLY

CONTACTOR

17

BLACK

12

BLACK

BLACK

BLOCK

TERMINAL

WHITE

FRAME GROUND

CORD SET

HEATER

LOWER

1

BLACK

BLACK

BLACK

WHITE

BLACK

BLACK

BLACK

13

14

WHITE2WHITE

BLACK

WHITE

BLACK

(BLUE)

(BROWN)

WHITE

WHITE

5

WIRES #13 AND #14 MUST BE CONNECTED TO TERMINALS AS SHOWN

KETTLE

SWITCH

LAMP

SWITCH

16

HIGH LIMIT

23

THERMOSTAT

8

7

2 PLC

23

24

22

19

10