Star Manufacturing G8, G8-AT, G12, G12-AT, G14 Operation Manual

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POPCORN

POPPERS

MODELS

G8, G8-AT
G12, G12-AT
G14, G14-AT
G18, G18-AT

Installation and

Operation

Instructions

2M-Y8351 Rev. O 11/22/2010

G14-AT

1

2

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specications and product design without

notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change
without notice. While Star International Holdings Inc., Company exercises
good faith efforts to provide information that is accurate, we are not

responsible for errors or omissions in information provided or conclusions

reached as a result of using the specications. By using the information
provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.
Please record the model number, serial number, voltage and purchase date in the area below and have it ready when

you call to ensure a faster service.

SAFETY SYMBOL

Model No.

Serial No.

Voltage

Purchase Date

Business

8:00 am to 4:30 p.m. Central Standard Time

Hours:
Telephone: [phone] Local [phone]
Fax: [phone] Local [phone]

E-mail [e-mail]

[e-mail]

[e-mail]

Website: www.star-mfg.com

Service Help Desk

Authorized Service Agent Listing

Reference the listing provided with the unit

or
for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]
Telephone: [phone] Local [phone]

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

2

PRODUCT IDENTIFICATION

Star Manufacturing International Popcorn Machines
Galaxy Models: G8, G8-AT, G12, G12-AT, G14, G14-AT, G18 and G18-AT

SPECIFICATIONS

MODEL G8 8 oz. Electric Model

Capacity: 8 oz. (230g) All Steel Kettle, 170 one ounce (28g) servings per hour
Electrical: 120 volt, 60 hertz, single phase, 1736 watts, 14.4 amps
230 volt, 50 hertz, single phase, 1595 watts, 6.93 amps
Dimensions: 21-1/8"D x 21-1/8"W x 35-1/2" H (53.66cm D x 53.66cm W x 90.17cm H)

Net Weight: 87 lbs. (39.5 Kilograms)

MODEL G8-AT 8 oz. Antique Electric Counter Model

Capacity: 8 oz. (230g) All Steel Kettle, 170 one ounce (28g) servings per hour
Electrical: 120 volt, 60 hertz, single phase, 1736 watts, 14.4 amps
230 volt, 50 hertz, single phase, 1595 watts, 6.93 amps
Dimensions: 23-3/16"D x 23-3/16"W x 40-5/8"H (58.90cm D x 58.90cm W x 103.19cm H)

Net Weight: 94 lbs. (42.7 Kilograms)

MODEL G12 12 oz. Electric Model

Capacity: 12 oz.(340g) All Steel Kettle, 240 one ounce (28g) servings per hour
Electrical: 120 volt, 60 hertz, single phase, 2136 watts, 17.8 amps
240 volt, 50/60 hertz, single phase, 2136 watts, 8.9 amps
230 volt, 50 hertz, single phase, 1962 watts, 8.53 amps
Dimensions: 21-1/8"D x 21-1/8"W x 35-1/2"H (53.66cm D x 53.66cm W x 90.17cm H)

Net Weight: 87 lbs. (39.5 Kilograms)

MODEL G12-AT 12 oz. Antique Electric Counter Model

Capacity: 12 oz.(340g) All Steel Kettle, 240 one ounce (28g) servings per hour
Electrical: 120 volt, 60 hertz, single phase, 2136 watts, 17.8 amps
240 volt, 50/60 hertz, single phase, 2136 watts, 8.9 amps
230 volt, 50 hertz, single phase, 1962 watts, 8.53 amps
Dimensions: 23-3/16"D x 23-3/16"W x 40-5/8"H (58.90cm D x 58.90cm W x 103.19cm H)

Net Weight: 94 lbs. (42.7 Kilograms)

MODEL G14 14 oz. Electric Model

Capacity: 14 oz. (400g) All Steel Kettle, 280 one ounce (28g) servings per hour
Electrical: 120 volt, 60 hertz, single phase, 2416 watts, 20.13 amps
240 volt, 50/60 hertz, single phase, 2416 watts, 10.0 amps
230 volt, 50 hertz, single phase, 2219 watts, 9.65 amps
Dimensions: 24-1/8"D x 28-1/8"W x 35-1/2"H (61.28cm D x 71.44cm W x 90.17cm H)

Net Weight: 107 lbs. (48.6 Kilograms)

MODEL G14-AT 14 oz. Antique Electric Counter Model

Capacity: 14 oz. (400g) All Steel Kettle, 280 one ounce (28g) servings per hour
Electrical: 120 volt, 60 hertz, single phase, 2416 watts, 20.13 amps
240 volt, 50/60 hertz, single phase, 2416 watts, 10.0 amps
230 volt, 50 hertz, single phase, 2219 watts, 9.65 amps
Dimensions: 26-3/16"D x 30-3/16"W x 40-5/8"H (66.52cm D x 76.68cm W x 103.19cm H)

Net Weight: 114 lbs. (51.8 Kilograms)

3

SPECIFICATIONS CONT
MODEL G18

Capacity: 18 oz. (510g) All Steel Kettle, 360 one ounce (28g) servings per hour
Electrical: 240 volt, 50/60 hertz, single phase, 2816 watts, 11.73 amps
230 volt, 50 hertz, single phase, 2587 watts, 11.25 amps
Dimensions: 24-1/8"D x 28-1/8"W x 35-1/2"H (61.28cm D x 71.44cm W x 90.17cm H)

Net Weight: 107 lbs. (48.6 Kilograms)

18 oz. Electric Model

MODEL G18-AT 18 oz. Antique Electric Counter Model

Capacity: 18 oz.(510g) All Steel Kettle, 360 one ounce (28g) servings per hour
Electrical: 240 volt, 50/60 hertz, single phase, 2816 watts, 11.73 amps
230 volt, 50 hertz, single phase, 2587 watts, 11.25 amps
Dimensions: 26-3/16"D x 30-3/16"W x 40-5/8"H (66.52cm D x 76.68cm W x 103.19cm H)
Net Weight: 114 lbs. (51.8 Kilograms)

OPERATING CONTROLS

The operating controls are located above the serving doors.

Kettle heat switch - turns on heat in the kettle and the corn agitator motor.
Corn freshener heat lamp - turns on the heat lamp and heating element under the corn pan.

4

GENERAL INSTALLATION DATA

CAUTION

This equipment is designed and sold for commercial use only by personnel trained and experienced
in its operation and is not sold for consumer use in and around the home nor for use directly by the
general public in food service locations.

Before using your new equipment, read and understand all the instructions & labels associated with
the unit prior to putting it into operation. Make sure all people associated with its use understand the
units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed. This
unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If
equipment is received in damaged condition, either apparent or concealed, a claim must be made
with the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is
unpacked, a request for inspection of concealed damage must be made with carrier within
15 days. Be certain to retain all contents plus external and internal packaging materials for
inspection. The carrier will make an inspection and will supply necessary claim forms.

INSTALLATION

Each machine has been properly wired and inspected at the factory for operation on the voltage and

type of current specied on the nameplate.

CAUTION

DO NOT CONNECT TO ANY OTHER TYPE OF CURRENT OR THE MACHINE WILL
BE SERIOUSLY DAMAGED.

A receptacle is furnished with the G12 120 volt and G14 120 volt popcorn machines.
We strongly recommend installation by a licensed electrician. The guarantee of this machine as
covered by the warranty does not apply if an improper installation has been made.

120 VOLT MACHINES

Machines with a nameplate stamped 120V, are equipped for operation on 120 volt 60 hertz AC single
phase service and must be connected to a separate 20 amp circuit with a 3 wire grounded, polarized
receptacle. NOTE: The G14 120V machine uses a 30 amp circuit.

240/230 VOLT MACHINES

Machines with a nameplate stamped 240V, are equipped for operation on 240 volt 50/60 hertz AC
single phase service. Machines with a nameplate stamped 230V, are equipped for operation on 230
volt 50 hertz AC single phase service. All must be connected to a separate 15 amp circuit with a 3
wire grounded, polarized receptacle.

5

GENERAL OPERATING INSTRUCTIONS

IL1031A

CAUTION

The motor air exhaust holes located on top of the machine must be clear of any obstructions.

DO NOT COVER THESE AIR VENT HOLES AS SERIOUS DAMAGE WILL RESULT.
Make sure the corn drawer is in place on the machine before starting the popping

cycle.

1. Turn on both switches.

2. For the rst batch allow kettle to preheat for 5-7 minutes. No preheat is required after rst batch

is popped.

3. Add popping oil to kettle. Immediately add popcorn and seasoning salt and close kettle lid. For
best results, ratio is 1 part of oil to 4 parts of corn. Use measuring cups provided or proportioned
corn/oil packages. Contact your local Dealer for pre-portioned packages.

4. Immediately empty kettle when popping stops.

5. Repeat step 3 immediately or turn kettle off.

IMPORTANT

Turn kettle heat switch off when not popping!
Never pop corn without oil!

SWITCHES

The corn freshener and heat lamp switch controls the
bottom heating element and the top heat lamp. The
kettle heat switch controls the kettle heating element
& the corn agitator. This motor should be kept running
when there is corn in the kettle to prevent scorching or
burning.

All of the above switches are in the ON

position when they are lighted.

KETTLE

The kettle heating element is thermostatically controlled.
Thermostat adjustment should not be necessary since it has
been preset at the factory for the correct popping temperature.

Dump the kettle by turning the kettle handle counterclockwise
90° to release its latch and hold the handle in this position
while tipping the kettle and handle down (see Figure

1).

CAUTION

Do not leave the kettle heat & corn agitator switch "ON" (1) when the machine is not in use.
Do not immerse the kettle in water or allow water to come in contact with the heating

element.
Popping corn without oil in the kettle (a dry kettle) is not recommended.
Do not connect the machine to direct current (DC) since it is designed to operate on alternating

current (AC) only.

6

KETTLE MAINTENANCE - CLEANING

After each popping period, wipe the inside and outside of
the kettle while it is warm (not hot) with a clean cloth. This
is important to keep salt and seasoning from forming a

carbonized material which not only lowers popping efciency

but can cause excessive smoking or damage the kettle.
Clean the inside and outside kettle shell including the covers

and all attached parts with warm water and mild soap or
detergent solution (see Figure 2).

CAUTION
DO NOT IMMERSE THE KETTLE IN WATER OR ALLOW WATER TO ENTER
THE KETTLE SHELL SINCE THIS WILL DAMAGE ELECTRICAL PARTS
INSIDE THE ASSEMBLY.

To remove the kettle:

Turn off all switches and allow the kettle to cool. Use heat insulating gloves to remove a hot kettle.
Disconnect the twist lock plug at the end of the kettle conduit from its receptacle. Turn the kettle
handle counterclockwise 90° to release its latch. Hold the handle in this position while tipping the
kettle and handle down and pushing up on the bottom of the kettle to remove it from the hooks (see
Figure 1).

To replace heat lamp:

Turn off all switches and allow kettle to cool to touch.
Remove the (1) screw holding the lamp shield and pull down
on lamp shield to remove it from the top liner. Replace the
heat lamp with the same type and wattage lamp. Do not
install a lamp higher in wattage than indicated on the label
located near the lamp socket (see Figure 3).

MAINTENANCE AND REPAIRS

Contact the factory, a service representative, or a local service
company for service or required maintenance.

7

2M-4497-2 10/2010

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers

(Model 16PD-A Only)

* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens

(Model PO12 Only)

* Heat Lamps
* Pumps-Manual

Visit our Website at: www.star-mfg.com Email: [e-mail]

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in
which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the
transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of
the unit.

LIMITED EQUIPMENT WARRANTY

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited
to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair
of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken
to the closest Star service agency, transportation prepaid.

>

Star will not assume any responsibility for loss of revenue.

>

On all shipments outside the United States and Canada, see International Warranty.

*

The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.

*

The warranty period for the Chrome-Max Griddles is ve (5) years on the griddle surface. See detailed warranty provided with unit.

*

The warranty period for Teon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

Teon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identiers and

point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the
“non-stick” properties of such materials.

>

This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts
and ninety (90) days on labor.

>

This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or
the Service Center's sub-agency.

>

This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and
Operating instructions.

>

This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

PARTS WARRANTY

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable to
the customer.

SERVICES NOT COVERED BY WARRANTY

PORTABLE EQUIPMENT

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resetting of circuit breakers or safety controls or reset buttons

16. Replacement of bulbs

17. Replacement of fuses

18. Repair of damage created during transit, delivery, &
installation OR created by acts of God

* The Model 510FD Fryer.
* The Model 526TOA Toaster Oven.
* The Model J4R, 4 oz. Popcorn Machine.
* The Model 518CMA & 526CMA Cheese Melter.
* The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.
* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model HPD & SPD Series Dispenser.
* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
* All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.
* All Fast Steamer Models except Direct Connect Series.

8

MODEL:

G8 AND G12

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

STAR MANUFACTURING INTERNATIONAL INC.

SK1142 Rev F

2/08/2007

1

3

4

5

7

8

9

2

LOWER

HEATER

HEAT

LAMP

AGITATOR

MOTOR

FLEXIBLE

CONDUIT

RECEPTACLE

PLUG

CORD SET

FRAME GROUND

WHITE

TERMINAL

BLOCK

BLACK

10

(BROWN)

(BLUE)

12

WHITE

BLACK

BLACK

WHITE

BLACK

THERMOSTAT

THERMOSTAT

NOTE:

USE THIS DIAGRAM FOR WIRING OF MODEL G12 KETTLE ONLY

KETTLE WIRING OF

MODEL G8

ALL OTHER WIRING IS THE SAME AS SHOWN FOR MODELS G8

13

SWITCH

BLACK

BLACK

7

WHITE

WHITE

BLACK

WHITE

BLACK

BLACK

WHITE

KETTLE

SWITCH

LAMP

NOTE:

SWITCHES ARE VIEWED FROM TERMINAL SIDE AS MOUNTED ON THE MACHINE

SWITCH LIGHT TO FUNTION PROPERLY

WIRES #1 AND #2 MUST BE CONNECTED TO SWITCH TERMINALS AS SHOWN FOR

KETTLE

HEATER

HEATER

KETTLE

RECEPTACLE

PLUG

FLEXIBLE

CONDUIT

3

BLACK

WHITE

4

11

HIGH LIMIT THERMOSTAT

17

KETTLE

HEATER

HIGH LIMIT

11

12

THERMOSTAT

17

6

18

19

18

THERMOSTAT

9

MODEL:

G14 AND G18

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

STAR MANUFACTURING INTERNATIONAL INC.

SK1152 Rev E

1/26/2007

4

3

KETTLE

HEAT

LAMP

AGITATOR

MOTOR

THERMOSTAT

FLEXIBLE

CONDUIT

RECEPTACLE

PLUG

BLACK

10

6

9

11

10

BLACK

WHITE

15

BLACK

WHITE

BLACK

HEATER

KETTLE

HEATER

THERMOSTAT

WHITE

NOTE:

SWITCHES ARE VIEWED FROM TERMINAL SIDE AS MOUNTED ON MACHINE

FOR SWITCH LIGHT TO FUNCTION PROPERLY

CONTACTOR

17

BLACK

12

BLACK

BLACK

BLOCK

TERMINAL

WHITE

FRAME GROUND

CORD SET

HEATER

LOWER

1

BLACK

BLACK

BLACK

WHITE

BLACK

BLACK

BLACK

13

14

WHITE2WHITE

BLACK

WHITE

BLACK

(BLUE)

(BROWN)

WHITE

WHITE

5

WIRES #13 AND #14 MUST BE CONNECTED TO TERMINALS AS SHOWN

KETTLE

SWITCH

LAMP

SWITCH

16

HIGH LIMIT

23

THERMOSTAT

8

7

2 PLC

23

24

22

19

10