Star Manufacturing FS1R, FS1D, FS1RT, FS1DT, FS2R Operation Manual
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FAST
STEAMER
MODEL
FS1R, FS1D, FS1RT, FS1DT
FS2R, FS2D, FS2RT, FS2DT
FSFR, FSFD, FSFRT, FSFDT
Installation and
Operation
Instructions
2M-Z10887 Rev. E 7/27/2009
FS2DT
FSFRT
SAFETY SYMBOL
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
Star reserves the right to change specifi cations and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and regulations, the specifi cations contained in this sheet are subject to change without notice. While Star Manufacturing exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifi cations. By using the information provided, the user assumes all risks in connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to
ensure faster service.
Model No.
Serial No.
Voltage
Purchase Date
Authorized Service Agent
Reference the listing provided with the unit or
for an updated listing go to:
Website: |
www.star-mfg.com |
Service@star-mfg.com |
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Telephone: |
(800) 807-9054 Local (314) 781-2777 |
The Star Service Help Desk
Business |
8:00 am to 4:30 p.m. Central Standard Time |
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Hours: |
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Telephone: |
(800) 807-9054 |
Local (314) 781-2777 |
Fax: |
(800) 396-2677 |
Local (314) 781-2714 |
Parts@star-mfg.com |
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Service@star-mfg.com |
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Warranty@star-mfg.com |
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Website: |
www.star-mfg.com |
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Mailing Address: Star Manufacturing International Inc.
10 Sunnen Drive
St. Louis, MO 63143
U.S.A
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SPECIFICATIONS
C
C
B |
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B |
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IL1361 |
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A |
A |
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FRONT LOADING TOP LOADING
FAST STEAMERS SPECIFICATIONS
FRONT LOADING
Model |
"A" Width |
"B" Height |
"C" Depth |
Approx. |
Capacity (inches) |
Direct (D) |
No. |
Inches/CM |
Inches/CM |
Inches/CM |
Shp Weight |
W_x_D_x_H |
Reservoir (R) |
FSFR |
23in. / 58.4cm |
9.5in / 24.1c, |
21.5in / 54.4cm |
48lbs / 21.8kg 13.75" x 13.75" x 3" |
R |
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FSFD |
23in. / 58.4cm |
9.5in / 24.1c, |
21.5in / 54.4cm |
48lbs / 21.8kg 13.75" x 13.75" x 3" |
D |
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FSFRT |
23in. / 58.4cm |
9.5in / 24.1c, |
21.5in / 54.4cm |
48lbs / 21.8kg 13.75" x 13.75" x 3" |
R |
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FSFDT |
23in. / 58.4cm |
9.5in / 24.1c, |
21.5in / 54.4cm |
48lbs / 21.8kg |
13.75" x 13.75" x 3" |
D |
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TOP LOADING |
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Pan Size |
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FS1R |
18.8in / 47.8cm |
10.5in / 26.7cm |
17.2in / 43.7cm |
48lbs / 21.8kg |
1/2 |
R |
FS1D |
18.8in / 47.8cm |
10.5in / 26.7cm |
17.2in / 43.7cm |
48lbs / 21.8kg |
1/2 |
D |
FS1RT |
18.8in / 47.8cm |
10.5in / 26.7cm |
17.2in / 43.7cm |
48lbs / 21.8kg |
1/2 |
R |
FS1DT |
18.8in / 47.8cm |
10.5in / 26.7cm |
17.2in / 43.7cm |
48lbs / 21.8kg |
1/2 |
D |
FS2R |
22.4in / 56.9cm |
10.5in / 26.7cm |
17.2in / 43.7cm |
58lbs / 26.4kg |
2/3 |
R |
FS2D |
22.4in / 56.9cm |
10.5in / 26.7cm |
17.2in / 43.7cm |
58lbs / 26.4kg |
2/3 |
D |
FS2RT |
22.4in / 56.9cm |
10.5in / 26.7cm |
17.2in / 43.7cm |
58lbs / 26.4kg |
2/3 |
R |
FS2DT |
22.4in / 56.9cm |
10.5in / 26.7cm |
17.2in / 43.7cm |
58lbs / 26.4kg |
2/3 |
D |
ELECTRICAL SPECIFICATIONS
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Front Loading |
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Certification |
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Model No. |
Voltage |
Wattage |
Amps |
Nema Plug |
UL |
CUL |
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FSF |
208V |
3,300 |
15.9 |
6-20P |
X |
X |
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FSF |
240V |
3,600 |
15.0 |
6-20P |
X |
X |
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Top Loading |
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Model No. |
Voltage |
Wattage |
Amps |
Nema Plug |
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FS1/FS2 |
120V |
1,800 |
15.0 |
5-15P |
X |
- |
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FS1/FS2 |
120VC |
1,800 |
15.0 |
5-20P |
X |
X |
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GENERAL INFORMATION
CAUTION
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.
These models are equipped for the voltage and wattage indicated on the nameplate. These units are designed to operate on alternating current (A.C.), two wire single phase service only and are equipped with an approved lead in cord set with a three prong grounding type plug.
DO NOT CONNECT TO DIRECT CURRENT (D.C.).
UNPACKING
Carefully remove the steamer from the shipping and packing & protective material. Remove all removable parts and clean with hot water and mild detergent. Wipe the unit using damp cloth. Never hose down the unit with water, this steamer has
Unit should also contain:
•Operations manual & Authorized Service Agent Listing Packet
•Inlet Hose Assembly (non-reservoir units only)
•Spatula tray (front loading units only)
Purchasers Responsibility
•To see that the electric & water services for the unit are installed on site in accordance with the manufacturer's specifications and municipal codes.
•A water pressure regulator must be used, failure to operate this unit without a regulator will result in situations that will damage the unit.
INSTALLATION
ELECTRICAL CONNECTION
For your protection, we recommend that a qualified electrician install this appliance. The electrician should be familiar with electrical installations and your local electrical requirements.
Proper connections and power supply are essential for efficient performance. The supply circuit should be properly fused as required by local electrical code.
WARNING
Before making any electrical connection be sure to read data plate which is located on the rear of the unit.
Electrical Grounding Instructions
This unit is equipped with a 3-prong (grounded) plug for your protection against shock hazard and must be plugged directly into a properly grounded 3-prong receptacle.
CAUTION
DO NOT CUT OR REMOVE THIS PLUG OR GROUNDED PRONG FROM THE PLUG.
CONNECT/PLUG UNIT INTO DEDICATED A.C. LINE ONLY SPECIFIED ON THE DATA PLATE OF THE UNIT.
PRESET TIME
If adjustments are required, please refer to the time programming section in this manual.
°F/°C CONVERSION
To change the temperature display from °F to °C or from °C to °F, hold the TEMP button while the unit is turned off. While holding the TEMP button, turn the unit on. The display will be the changed temperature mode. To change back, repeat the procedure.
INSTALLATION continued
WATER CONNECTION
These units come equipped with either a direct connect, rear mounted quick disconnect fluid control valve, or a 12 cup water tank with tank drain and supply pump. It is vital that all water supply lines be thoroughly flushed with clean water before being connected to the steamer.
The Star Fast-Steamer has a water injection system, to ensure your new equipment works at its premium, we recommend that a water softener is used in areas where hard water is present. Contact your local water equipment system provider to assist you in determining your specific water quality, or contact Star
Technical support for assistance, 1-800-807-9054.
Direct Connect Water Supply Installation
1. |
Make certain the water valve that |
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Water |
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will be suppling the unit is turned |
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Filter |
Source |
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Regulator |
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off. |
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IL1532 |
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2. |
Connect the 1/4" I.D. flexible |
26 psi |
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tubing to the outlet side of the water |
To Steamer |
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source and secure with clamps |
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provided. |
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Guage |
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3.Holding the end opposite end
over a bucket, turn the water valve on until there is a good consistent supply of water
(this removes any air from the system and flushes it of any particles that may be present).
4.Turn off the water valve.
5.Push the check valve fitting into the water inlet located on the rear of the unit.
Make certain the connection is securely attached by lightly tugging on it.
6.Turn on water valve, Turn the knob on the regulator until the guage reads 26 psi. Check for leaks.
Reservoir Water Units
1.With unit in final position, open reservoir lid.
2.Check and make sure the reservoir is free of debris and material that may interfere with its operation.
3.The unit comes with a washer strainer which fits
over the water inlet (see illustration), verify this is correctly in position. Periodically check strainer and
clean and replace as often as necessary.
4.Pour tap water into reservoir until the water level is 1/4" from the top.
5.Closed lid.
6.Check water level during daily operation and fill as needed.
Lid
Strainer
Water Inlet
IL1537
OPERATING PROCEDURE
Connect your unit to a wall outlet which will supply the unit with the proper voltage specified on the data plate. If you have a reservoir unit, verify the water level, add if water is low.
CAUTION
KEEP HANDS AND FACE AWAY FROM THE UNIT WHEN OPENING OR REMOVING THE SPATULA FROM THE UNIT. STEAM ESCAPING IS VERY HOT.
MANUAL CONTROL
•Turn unit on
Wait 20 - 30 minutes for the unit to reach its operating temperature before using.
Note: The Temperature Set Point is factory fixed at 400°F (204°C) and is not adjustable.
•Place product in cooking chamber and hit the Steam Shot button to steam the product.
Steam Shot: Pressing the Green Steam Shot Green Button will release water in to the steam generator and will instantly produce steam. Water will only stop when the button is released. Flooding of the steam generator may occur if the Steam Shot button, or the SST is set to high. When this occurs wait for the unit to work through the water before applying more water
to the steam generator.
ELECTRONIC CONTROL
• Turn unit on
Current Temperature will Flash on LED, PRESS the TEMP button to see current temperature
TCT will FLASH until TSP (Temperature Set Point) is reached, Alarm will sound 3-times when TSP is reached.
Note: The Temperature Set Point is factory fixed at 400°F (204°C) and is not adjustable.
•Place product in cooking chamber and choose one of the 4 pre-determined programmed settings, or hit the Steam Shot steam button to steam the product.
•When program timing is completed, an alarm will sound.
Steam Shot: Pressing the Green Steam Shot Button will release water in to the steam generator and will instantly produce steam. Water will only stop when the button is released. Flooding of the steam generator may occur if the Steam Shot button, or the SST is set to high. When this occurs wait for the
unit to vaporize all of the water before applying more water to the steam generator.
TIMER & STEAMER CONTROLLER OPERATION SPECIFICATIONS
Startup:
1.The preset time will flash until the operating temperature is reached.
2.When the control reaches preset temperature, time display, "Heat On" indicator and program indicator will stop flashing and the alarm will beep three times.
Temperature:
1.To view the actual steam generator temperature, press and hold "Temp Button."
OPERATION continued
To Program Time:
The program buttons factory pre-set are listed below. If changes are required follow these simple steps. Note, any changes to these settings are stored in the units memory until changed. Returning to the factory pre-sets is not available automatically.
1.Press and hold "TEMP" (actual temperature displays).
2.While holding "TEMP," press and hold any program button for one second, to begin programming
Program Button Factory Presets
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1 |
2 |
3 |
4 |
TCT |
20 sec |
40 sec |
1 min |
1.30 min |
SIT |
20 sec |
40 sec |
40 sec |
40 sec |
SST |
.5 sec |
.5 sec |
.5 sec |
.5 sec |
3.TCT (Total Cook Time) will display, adjust time with the "3 or 4" buttons.
•Press the #1 button to move to between minutes and seconds.
•Press the #1 button to move to SIT.
4.SIT (Shot Interval Time) will display, adjust time with the "3 or 4" buttons.
•Press the #1 button to move to between minutes and seconds.
•Press the #1 button to move to SST.
5.SST (Steam Shot Time) will display, adjust time with the "3 or 4" buttons.
•Press the #1 button to move to seconds.
6.Press the "TEMP" button to save time settings and to exit programming mode for this program. Your program will not be saved if this step is not done within 10 seconds.
7.Repeat process to program for additional programming
Hi-Limit Reset
A hi-limit reset monitors the temperature of the steam generator and will turn the power off to the unit to prevent it from overheating. If this occurs, the unit will automatically reset when it has had enough time to cool prior to returning to operation. If this occurs on a regular basis it may be a sign of a larger problem, call your service agent or Star Manufacturing at
1-800-807-9054.
TOP LOADING COVER STOP
SETTINGS
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Top Loading Fast Steamer models |
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(FS1 & FS2) are designed with |
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adjustable cover stops located on |
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Cover |
the back of the units. As shown |
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here you can adjust your unit's |
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Stop |
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top cover between an opening |
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of 60° - 90°. |
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90 degrees |
60 degrees |
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IL1366 
CLEANING
CAUTION
DO NOT USE CAUSTIC CLEANERS,
USE A MILD DETERGENT TO WIPE DOWN EXTERIOR SURFACES, CLEAN WITH DAMP CLOTH
Daily
1.Turn the unit OFF & unplug the unit from its power source before proceeding with any service or cleaning procedure.
2.Remove and clean the removable items listed on the maintenance components illustration for your specific model. Clean using warm water and mild detergent. DRY parts completely.
3.Wipe the exterior or the steamer with a damp cloth, then wipe dry. Note: drying all pieces after cleaning will protect your finish from discoloration, any discoloration as a result from not drying the equipment is not covered under warranty
4.Reinstall the unit, beginning with the Steam Vent.
Monthly
The Star Fast Steamer generates instant steam by means of its open generator, however the mineral deposits in the water are left behind. A certain amount of deposits are needed for proper operation, but a build-up of calcium & mineral deposits may cause poor performance. It is important to properly maintain you steamer to ensure quality operation. Depending on your specific water conditions and possibly any water filtration systems, you may need to clean your steamer more or less frequently.
CAUTION
DO NOT IMMERSE OR LET THE UNIT STAND IN WATER. DO NOT HOSE DOWN THE UNIT. KEEP THE UNIT AWAY FROM RUNNING WATER.
DO NOT SPLASH THE CONTROL HOUSING
CERTAIN WATER CONDITIONS MAY REQUIRE MORE FREQUENT CLEANING.
WARNING
BEFORE CLEANING MAKE SURE POWER IS TURNED OFF AND UNIT IS UNPLUGGED.
CAUTION
IF A CHEMICAL CLEANER / DELIMER IS USED, BE CERTAIN IS IT SAFE FOR CAST ALUMINUM. FOLLOW PROCEDURES, PRECAUTIONS PROVIDED WITH THAT SPECIFIC PRODUCT.
Cleaning Steam Generator
1. Turn the unit OFF & unplug the unit from its power source.
2. Remove and clean the removable items listed on the maintenance components illustration for your specific model. Clean using warm water and mild detergent.
DRY parts completely.
3. With the steam generator cool, use a wire brush or scrapper to loosen the mineral/ calcium deposits on the generator surface and steam ports. Remove the loose builtup particles from the surface and wipe area clean with damp cloth and reassemble the unit.
NOTE: A certain amount of calcium deposits are neededonthesteamgenerator toensureproper steaming characteristics. If during cleaning, the surface becomes free of all calcium/mineral deposits, add tap water to the generator surface and allow it to boil off. In soft water conditions, a small amount of lime will season it. (Seasoning Mixture, .75 oz. baking soda,
.75 oz. lime, 1 quart water), use enough to cover bottom of the steam generator, turn unit on and allow to evaporate.
Excessive Mineral Build-up
4. Use a delimer solution, which is safe for cast aluminum, on the steam generator surface. Follow the instruction provide with the delimer solution.
5. Use a dry towel or sponge to remove the delimer solution, then rinse with clean water.
6. Install the diffuser, generator cover secure with the wing nut as shown here.
6. Plug the steamer power cord into the power supply, and turn unit on.
7. Allow unit to reach operating temperature.
CAUTION
KEEP HANDS AND FACE AWAY
FROM THE UNIT WHEN OPERATING THE UNIT. STEAM ESCAPING IS VERY HOT.
8. Push the Green "Steam Shot" button several times to operate the steamer.
This removes any delimer solution from the generator surface.
9.Turn unit off, reinstall all remaining parts and return unit to operation.
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