Star Manufacturing FSF, FS1 Installation Manual

FAST

STEAMER

MODEL

FS1R, FS1D, FS1RT, FS1DT
FS2R, FS2D, FS2RT, FS2DT

FSFR, FSFD, FSFRT, FSFDT

Installation and

Operation

Instructions

2M-Z10887 Rev. A 10/29/2007

FS2DT

FSFRT

1

SAFETY SYMBOL

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specifi cations and product design without
notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and
regulations, the specifi cations contained in this sheet are subject to change
without notice. While Star Manufacturing exercises good faith efforts to provide
information that is accurate, we are not responsible for errors or omissions
in information provided or conclusions reached as a result of using the
specifi cations. By using the information provided, the user assumes all risks in
connection with such use.

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record the model
number, serial number, voltage and purchase date in the area below and have it ready when you call to

ensure faster service.

Model No.

Serial No.

Voltage

Purchase Date

Authorized Service Agent

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]
Telephone: [phone] Local [phone]

The Star Service Help Desk

Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:

Telephone: [phone] Local [phone]

Fax: [phone] Local [phone]

E-mail [e-mail]

[e-mail]
[e-mail]

Website: www.star-mfg.com

Mailing Address: Star Manufacturing International Inc.

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

2

2

SPECIFICATIONS

C

C

B

A

B

IL1361

A

FRONT LOADING TOP LOADING

FAST STEAMERS SPECIFICATIONS

FRONT LOADING

Model "A" Width "B" Height "C" Depth Approx. Capacity (inches) Direct (D)
No. Inches/CM Inches/CM Inches/CM Shp Weight W_x_D_x_H Reservoir (R)

FSFR 23in. / 58.4cm 9.5in / 24.1c, 21.5in / 54.4cm 48lbs / 21.8kg 13.75" x 13.75" x 3" R
FSFD 23in. / 58.4cm 9.5in / 24.1c, 21.5in / 54.4cm 48lbs / 21.8kg 13.75" x 13.75" x 3" D
FSFRT 23in. / 58.4cm 9.5in / 24.1c, 21.5in / 54.4cm 48lbs / 21.8kg 13.75" x 13.75" x 3" R
FSFDT 23in. / 58.4cm 9.5in / 24.1c, 21.5in / 54.4cm 48lbs / 21.8kg 13.75" x 13.75" x 3" D

TOP LOADING Pan Size

FS1R 18.8in / 47.8cm 10.5in / 26.7cm 17.2in / 43.7cm 48lbs / 21.8kg 1/2 R
FS1D 18.8in / 47.8cm 10.5in / 26.7cm 17.2in / 43.7cm 48lbs / 21.8kg 1/2 D
FS1RT 18.8in / 47.8cm 10.5in / 26.7cm 17.2in / 43.7cm 48lbs / 21.8kg 1/2 R
FS1DT 18.8in / 47.8cm 10.5in / 26.7cm 17.2in / 43.7cm 48lbs / 21.8kg 1/2 D
FS2R 22.4in / 56.9cm 10.5in / 26.7cm 17.2in / 43.7cm 58lbs / 26.4kg 2/3 R
FS2D 22.4in / 56.9cm 10.5in / 26.7cm 17.2in / 43.7cm 58lbs / 26.4kg 2/3 D
FS2RT 22.4in / 56.9cm 10.5in / 26.7cm 17.2in / 43.7cm 58lbs / 26.4kg 2/3 R
FS2DT 22.4in / 56.9cm 10.5in / 26.7cm 17.2in / 43.7cm 58lbs / 26.4kg 2/3 D

ELECTRICAL SPECIFICATIONS

Front Loading Certifi cation

Model No. Voltage Wattage Amps Nema Plug UL CUL

FSF 208V 3,300 15.9 6-20P X X
FSF 240V 3,600 15.0 6-20P X X

Top Loading

Model No. Voltage Wattage Amps Nema Plug

FS1/FS2 120V 1,800 15.0 5-15P X ­ FS1/FS2 120VC 1,800 15.0 5-20P X X

3

GENERAL INFORMATION

CAUTION

This equipment is designed and sold for commercial use only by personnel trained and

experienced in its operation and is not sold for consumer use in and around the home nor
for use directly by the general public in food service locations.

Before using your new equipment read and understand all the instructions & labels

associated with the unit prior to putting it into operation. Make sure all people associated
with its use understand the units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed.

This unit has been tested and carefully packaged to insure delivery of your unit in perfect
condition. If equipment is received in damaged condition, either apparent or concealed, a
claim must be made with the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is

unpacked, a request for inspection of concealed damage must be made with carrier within
15 days. Be certain to retain all contents plus external and internal packaging materials for

inspection. The carrier will make an inspection and will supply necessary claim forms.

These models are equipped for the voltage and wattage indicated on the nameplate. These
units are designed to operate on alternating current (A.C.), two wire single phase service only
and are equipped with an approved lead in cord set with a three prong grounding type plug.

DO NOT CONNECT TO DIRECT CURRENT (D.C.).

UNPACKING

Carefully remove the steamer from the shipping and packing & protective material. Remove
all removable parts and clean with hot water and mild detergent. Wipe the unit using damp
cloth. Never hose down the unit with water, this steamer has

Unit should also contain:

• Operations manual & Authorized Service Agent Listing Packet

• Inlet Hose Assembly (non-reservoir units only)

• Spatula tray (front loading units only)

Purchasers Responsibility

• To see that the electric & water services for the unit are installed on site in accordance
with the manufacturer's specifi cations and municipal codes.

• A water pressure regulator must be used, failure to operate this unit without a regulator
will result in situations that will damage the unit.

4

INSTALLATION

ELECTRICAL CONNECTION

For your protection, we recommend that a qualifi ed electrician install this appliance.
The electrician should be familiar with electrical installations and your local electrical requirements.
Proper connections and power supply are essential for effi cient performance. The supply circuit
should be properly fused as required by local electrical code.

WARNING

Before making any electrical connection be sure to read data plate which is located on the
rear of the unit.

Electrical Grounding Instructions

This unit is equipped with a 3-prong (grounded) plug for your protection against shock hazard
and must be plugged directly into a properly grounded 3-prong receptacle.

CAUTION

DO NOT CUT OR REMOVE THIS PLUG OR GROUNDED PRONG FROM THE PLUG.
CONNECT/PLUG UNIT INTO DEDICATED A.C. LINE ONLY SPECIFIED ON THE DATA

PLATE OF THE UNIT.

WATER CONNECTION

These units come equipped with either a direct connect, rear mounted quick disconnect fl uid
control valve, or a 12 cup water tank with tank drain and supply pump. It is vital that all water
supply lines be thoroughly fl ushed with clean water before being connected to the steamer.

The Star Fast-Steamer has a water injection system, to ensure your new equipment works at
its premium, we recommend that a water softener is used in areas where hard water is present.
Contact your local water equipment system provider to assist you in determining your specifi c
water quality, or contact Star Technical support for assistance, 1-800-807-9054.

Direct Connect Water Supply Installation

1. Turn off water valve that will be suppling the unit.

2. Connect the 1/4" I.D. fl exible tubing to the outlet side of the water pressure regulator

(not provided) and secure with clamp provided.

3. Holding the end of the Water Filter Supply Line over a bucket, turn the water valve on

until there is a good consistent supply of water (this removes any air from the system
and fl ushes it of any particles that may be present.
Note the reading on the water pressure regulator gauge, it should read 20-25 PSI.
If it reads more of less, adjust regulator until it falls into the proper range.

4. Push the check valve fi tting into the water inlet located on the rear of the unit.

Make certain the connection is securely attached by lightly tugging on it.

Reservoir Water Units

1. With unit in fi nal position, open reservoir cover.

2. Check and make sure the reservoir is free of debris and material that may interfere

with operation.

3. Pour tap water into reservoir unit the water level is 1/4" from the top.

4. Slide door closed.

5. Check water level during daily operation and fi ll when needed.

PRESET TIME

If adjustments are required, please refer to the time programming section in this manual.

°F/°C CONVERSION

To change the temperature display from °F to °C or from °C to °F, hold the TEMP button
while the unit is turned off. While holding the TEMP button, turn the unit on. The display

will be the changed temperature mode. To change back, repeat the procedure.

5

OPERATING PROCEDURE

Connect your unit to a wall outlet which will supply the unit with the proper voltage specifi ed on
the data plate. If you have a reservoir unit, verify the water level, add if water is low.

CAUTION

KEEP HANDS AND FACE A WA Y FROM THE UNIT WHEN OPENING OR REMOVING THE
SPATULA FROM THE UNIT. STEAM ESCAPING IS VERY HOT.

MANUAL CONTROL

• Turn unit on

Wait 20 - 30 minutes for the unit to reach its operating temperature before using.

Note: The Temperature Set Point is factory fi xed at 400°F (204°C) and is not adjustable.

• Place product in cooking chamber and hit the Steam Shot button to steam the product.

Steam Shot:

and will instantly produce steam. Water will only stop when the button is released. Flooding of the steam
generator may occur if the Steam Shot button, or the SST is set to high. When this occurs wait for the

unit to work through the water before applying more water to the steam generator.

ELECTRONIC CONTROL

• Turn unit on

Current Temperature will Flash on LED, PRESS the TEMP
button to see current temperature

TCT will FLASH until TSP (Temperature Set Point) is
reached,

Alarm will sound 3-times when TSP is reached.

Pressing the Green Steam Shot Green Button will release water in to the steam generator

PROGRAMMING DEFINITIONS

TCT Total Cook Time
SIT Shot Interval Time
SST Steam Shot Time
TSP Temp Set Point

Note: The Temperature Set Point is factory fi xed at 400°F (204°C) and is not adjustable.

• Place product in cooking chamber and choose one of the 4 pre-determined programmed
settings, or hit the Steam Shot steam button to steam the product.

• When program timing is completed, an alarm will sound.

Steam Shot:

will instantly produce steam. Water will only stop when the button is released. Flooding of the steam
generator may occur if the Steam Shot button, or the SST is set to high. When this occurs wait for the

unit to vaporize all of the water before applying more water to the steam generator.

Pressing the Green Steam Shot Button will release water in to the steam generator and

TIMER & STEAMER CONTROLLER OPERATION SPECIFICATIONS
Startup:

1. The preset time will fl ash until the operating temperature is reached.

2. When the control reaches preset temperature, time display, "Heat On" indicator and

program indicator will stop fl ashing and the alarm will beep three times.

Temperature:

1. To view the actual steam generator temperature, press and hold "Temp Button."

6

OPERATION continued

90 degrees

60 degrees

Cover

Stop

IL1366

To Program Time:

The program buttons factory pre-set are
listed below. If changes are required follow

PROGRAMMING SPECIFICATIONS / RANGE

TCT Total Cook Time 0 to 99.59 minutes
SIT Shot Interval Time .5sec to 10 minutes
SST Steam Shot Time .1 sec to 5.minutes
TSP Temp Set Point

these simple steps. Note, any changes to
these settings are stored in the units memory
until changed. Returning to the factory pre-sets

is not available automatically.

1. Press and hold "TEMP"

(actual temperature displays).

2. While holding "TEMP," press and hold any

program button for one second, to begin

TCT 20 sec 40 sec 1 min 1.30 min

SIT 20 sec 40 sec 40 sec 40 sec

SST .5 sec .5 sec .5 sec .5 sec

Program Button Factory Presets

1234

programming

3. TCT (Total Cook Time) will display, adjust time with the "3 or 4" buttons.

• Press the #1 button to move to between minutes and seconds.

• Press the #1 button to move to SIT.

4. SIT (Shot Interval Time) will display, adjust time with the "3 or 4" buttons.

• Press the #1 button to move to between minutes and seconds.

• Press the #1 button to move to SST.

5. SST (Steam Shot Time) will display, adjust time with the "3 or 4" buttons.

• Press the #1 button to move to seconds.

6. Press the "TEMP" button to save time settings and to exit programming mode for this program.

Your program will not be saved if this step is not done within 10 seconds.

7. Repeat process to program for additional programming

Hi-Limit Reset

A hi-limit reset monitors the temperature of the steam generator and will turn the power off to
the unit to prevent it from overheating. If this occurs, the unit will automatically reset when
it has had enough time to cool prior to returning to operation. If this occurs on a regular
basis it may be a sign of a larger problem, call your service agent or Star Manufacturing at

1-800-807-9054.

TOP LOADING COVER STOP

SETTINGS

Top Loading Fast Steamer models

(FS1 & FS2) are designed with

adjustable cover stops located on

the back of the units. As shown

here you can adjust your unit's

top cover between an opening

of 60° - 90°.

7

CLEANING

CAUTION

DO NOT USE CAUSTIC CLEANERS,
USE A MILD DETERGENT T O WIPE DOWN EXTERIOR SURFACES, CLEAN WITH DAMP

CLOTH

Daily

1. Turn the unit OFF & unplug the unit from its power source before proceeding with any
service or cleaning procedure.

2. Remove and clean the removable items listed on the maintenance components illustration
for your specifi c model. Clean using warm water and mild detergent. DRY parts
completely.

3. Wipe the exterior or the steamer with a damp cloth, then wipe dry . Note: drying all pieces

after cleaning will protect your fi nish from discoloration, any discoloration as a result from
not drying the equipment is not covered under warranty

4. Reinstall the unit, beginning with the Steam Vent.

Monthly

The Star Fast Steamer generates instant steam by means of its open generator, however the
mineral deposits in the water are left behind. A certain amount of deposits are needed for
proper operation, but a build-up of calcium & mineral deposits may cause poor performance.
It is important to properly maintain you steamer to ensure quality operation. Depending on
your specifi c water conditions and possibly any water fi ltration systems, you may need to clean
your steamer more or less frequently.

CAUTION

DO NOT IMMERSE OR LET THE UNIT STAND IN WATER. DO NOT HOSE DOWN
THE UNIT. KEEP THE UNIT AWAY FROM RUNNING WATER.

DO NOT SPLASH THE CONTROL HOUSING
CERTAIN WATER CONDITIONS MAY REQUIRE MORE FREQUENT CLEANING.

WARNING

BEFORE CLEANING MAKE SURE POWER IS TURNED OFF AND UNIT IS
UNPLUGGED.

CAUTION

IF A CHEMICAL CLEANER / DELIMER IS USED, BE CERTAIN IS IT SAFE FOR CAST
ALUMINUM. FOLLOW PROCEDURES, PRECAUTIONS PROVIDED WITH THA T SPECIFIC
PRODUCT.

8

Cleaning Steam Generator

1. Turn the unit OFF & unplug the unit from
its power source.

2. Remove and clean the removable items
listed on the maintenance components
illustration for your specifi c model. Clean
using warm water and mild detergent.
DRY parts completely.

3. With the steam generator cool, use a wire
brush or scrapper to loosen the mineral/
calcium deposits on the generator
surface and steam ports. Remove the
loose built-up particles from the surface
and wipe area clean with damp cloth and
reassemble the unit.

NOTE: A certain amount of calcium deposits
are needed on the steam generator to
ensure proper steaming characteristics.
If during cleaning, the surface becomes
free of all calcium/mineral deposits, add
tap water to the generator surface
and allow it to boil off. In soft water
conditions, a small amount of lime will
season it. (Seasoning Mixture, .75
oz. baking soda, .75 oz. lime, 1 quart
water), use enough to cover bottom of
the steam generator, turn unit on and
allow to evaporate.

Excessive Mineral Build-up

4. Use a delimer solution, which is
safe for cast aluminum, on the
steam generator surface. Follow
the instruction provide with the
delimer solution.

5. Use a dry towel or sponge to
remove the delimer solution, then
rinse with clean water.

6. Install the diffuser, generator cover
secure with the wing nut as shown
here.

6. Plug the steamer power cord into
the power supply, and turn unit
on.

7. Allow unit to reach operating
temperature.

Steam Generator

Steam Ports

Water Inlet

IL1359

Above: Inspect these area making sure they are
clean of deposits.

Below: Reinstall these parts before foperating the
steam feature during the cleaning procedure.

Wing Nut
Generator

Cover

Diffuser

IL1377

CAUTION

KEEP HANDS AND F ACE A W A Y FROM THE UNIT WHEN OPERA TING THE UNIT. STEAM
ESCAPING IS VERY HOT.

8. Push the Green "Steam Shot" button several times to operate the steamer.

This removes any delimer solution from the generator surface.

9. Turn unit off, reinstall all remaining parts and return unit to operation.

9

CLEANING FRONT LOADING STEAMER COMPONENTS ILLUSTRATION

Top Cover

Wing Nut

Generator Cover

Steam Generator

Food Compartment

Liner

Steam Vent

Diffuser

Steam Ports

IL1352

Rack

Spatula

Drip Pan

Typical Front Loading Steamer Shown

10