Star Manufacturing CG14, GR10, CG10, GR14 User Manual

Page 1
®
TWO-SIDED
GRILLS
MODEL
CG10, GR10
Installation and
Operation
Instructions
2M-Z2906 Rev. M 6/22/06
14 x 14 Grooved Grill
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SAFETY SYMBOL
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
Star reserves the right to change specifi cations and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and regulations, the specifi cations contained in this sheet are subject to change without notice. While Star Manufacturing exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifi cations. By using the information provided, the user assumes all risks in connection with such use.
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to
ensure a faster service.
Model No.
Serial No.
Voltage
Purchase Date
Authorized Service Agent
Reference the listing provided with the unit
or
for an updated listing go to:
Website: www.star-mfg.com E-mail Service@star-mfg.com Telephone: (800) 807-9054 Local (314) 781-2777
The Star Service Help Desk
Business 8:00 am to 4:30 p.m. Central Standard Time Hours:
Telephone: (800) 807-9054 Local (314) 781-2777
Fax: (800) 396-2677 Local (314) 781-2714
E-mail Parts@star-mfg.com
Service@star-mfg.com Warranty@star-mfg.com
Website: www.star-mfg.com
Mailing Address: Star Manufacturing International Inc.
10 Sunnen Drive St. Louis, MO 63143 U.S.A
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PRODUCT IDENTIFICATION
Star Manufacturing International, Inc. Two Sided Grills Models:
GR10-120V- Smooth Top and Bottom Platens Aluminum, without Timer
GR10-120VC-Smooth Top and Bottom Platens Aluminum, without Timer Canadian
GR10T-120V- Smooth Top and Bottom Platens Aluminum, with Timer
GR10T-120VC-Smooth Top and Bottom Platens Aluminum with Timer Canadian
GR10-240V- Smooth Top and Bottom Platens Aluminum, without Timer
GR10T-240- Smooth Top and Bottom Platens Aluminum, with Timer
GR10I-120V- Smooth Top and Bottom Platens Cast Iron, without Timer
GR10I-120VC-Smooth Top and Bottom Platens Cast Iron without Timer Canadian
GR10IT-120V- Smooth Top and Bottom Platens Cast Iron, with Timer
GR10IT-120VC- Smooth Top and Bottom Platens Cast Iron, with Timer Canadian
GR10I-240V- Smooth Top and Bottom Platens Cast Iron, without Timer
GR10IT-240- Smooth Top and Bottom Platens Cast Iron, with Timer
CG10I-120V- Grooved Top and Bottom Platens Cast Iron, without Timer
CG10I-120VC-Iron Grooved Top & Bottom Platens, without Timer Canadian
CG10IT-120V-Grooved Top and Bottom Platens Cast Iron, with Timer
CG10IT-120VC-Iron Groved Top and Bottom Platens, with Timer Canadian
CG10I-240V- Grooved Top and Bottom Platens Cast Iron, without Timer
CG10IT-240V- Grooved Top and Bottom Platens Cast Iron, with Timer
GR14I-240V- Iron Smooth Top and Bottom Platens, without Timer
GR14IT-240V- Iron Smooth Top and Bottom Platens, with Timer
CG14IGT-240V- Iron Grooved Top and Smooth Bottom Platens, without Timer
CG14ITGT-240V- Iron Grooved Top and Smooth Bottom Platens, with Timer
CG14I-240V-Iron Grooved Top and Bottom Platens, without Timer
CG14IT-240V- Iron Grooved Top and Bottom Platens, with Timer
CG14IT-120V-Iron Grooved Top and Bottom, with Timer
CG14IT-120VC-Iron Grooved Top and Bottom, with Timer Canadian
CG14-120V- Aluminum Grooved Top and Bottom Platens, without Timer
CG14-120VC-Aluminum Grooved Top and Bottom Platens, without Timer Canadian
continued on page 4
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PRODUCT IDENTIFICATION - Continued
Star Manufacturing International, Inc. Two Sided Grills Models:
CG14T-120V- Aluminum Grooved Top and Bottom Platens, with Timer
CG14T-120VC-Aluminum Grooved Top and Bottom Platens, with Timer Canadian
CG14-240V- Aluminum Grooved Top and Bottom Platens, no Timer
CG14T-240V-Aluminum Grooved Top and Bottom Platens, with Timer
GR14-240V- Aluminum Smooth Top and Bottom Platens, without Timer
GR14T-240V- Aluminum Smooth Top and Bottom Platens, with Timer
GR14-120V- Aluminum Smooth Top and Bottom Platens, wihtout Timer
GR14-120VC-Aluminum Smooth Top and Bottom Platens, wihtout Timer Canadian
GR14SN-120V - Snub Nose Smooth Top and Bottom Aluminum
GR14SN-120VC - Snub Nose Smooth Top and Bottom Aluminum Canadian
GR14T-120V-Aluminum Smooth Top and Bottom Platens, with Timer
GR14T-120VC-Aluminum Smooth Top and Bottom Platens, with Timer Canadian
CG14-2T-120V-Grooved Top and Bottom Platens Aluminum, with 2 Timers
CG14-2T-120VC-Grooved Top and Bottom Platens Aluminum, with 2 Timers Canadian
GR14-2T-120VC-Aluminum Smooth Top and Bottom Platens, with 2 Timers Canadian
GR14C-240V-Chrome Smooth Top and Bottom Platens, without Timer
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GENERAL INSTALLATION DATA
CAUTION
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels
associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for
inspection. The carrier will make an inspection and will supply necessary claim forms.
VENTILATION AND CLEARANCES
The installation of any components such as a vent hood, grease extractors, and/or fi re extinguishing systems, must conform to their applicable nationally recognized installation
standards and/or local building codes.
ELECTRICAL CONNECTION
WARNING
Before making any electrical connection be sure to read data plate which is located at the bottom of the unit.
ELECTRICAL GROUNDING INSTRUCTIONS
This unit is equipped with a 3-prong (grounding) plug for your protection against shock hazard and must be plugged directly into a properly grounded 3-prong receptacle.
CAUTION
DO NOT CUT OR REMOVE THIS PLUG OR GROUNDING PRONG FROM THE PLUG.
CAUTION
CONNECT/PLUG UNIT INTO DEDICATED A.C LINE ONLY SPECIFIED ON THE DATA PLATE OF THE UNIT.
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ELECTRICAL SPECIFICATIONS
Model No. Volts Rated Wattage Amps NEMA Plug
GR 10 120 1800 15 5-15P GR 10 240 1800 7.5 6-15P GR 10I 120 1800 15 5-15P GR 10I 240 1800 7.5 6-15P CG 10I 120 1800 15 5-15P CG 10I 240 1800 7.5 6-15P
Note: For Canada, 120 volt units listed above have NEMA 5-20P plug.
Model No. Volts Rated Wattage Amps NEMA Plug
GR 14 120 1800 15 5-15P GR 14 240 1800 7.5 6-15P CG 14 120 1800 15 5-15P CG 14 240 1800 7.5 6-15P GR 14I 240 3600 15 6-20P CG14I 120 1800 15 5-15P CG 14I 240 3600 15 6-20P CG 14IGT 240 3600 15 6-20P GR 14C 240 3600 15 6-20P
Note: For Canada, 120 volt units listed above have NEMA 5-20P plug and 12/3 gage cord.
INITIAL START UP
Level unit using the adjustable feet under the unit (approximately 1/2" adjustment).
Before using the unit for the fi rst time, clean and heat for approximately 30 minutes. The grill may emit a small amount of smoke as the cooking surfaces reach 300-350°F. Do not be alarmed, as the smoke is caused by oils associated with the manufacturing process and will stop when the grill reaches 400°F.
SEASONING THE COOKING SURFACES (NON CHROME SURFACES)
FIRST TIME SEASONING
Follow your company/corporate guidelines for seasoning cooking surfaces. or
1. Bring the grill to 300°F and leave it on while doing the next three steps.
2. Brush the cooking surfaces with a release agent. If using an aerosol agent, fi rst apply into a cup and then brush onto cooking surface.
3. Let sit for 20 minutes, and then wipe clean using a warm damp cloth.
DAILY SEASONING
The grill should not require much seasoning while in use. In most cases, brush a light coating of the baking release agent in the morning and occasionally throughout the day will be enough to prevent any sticking. It is not necessary to spray before grilling each item.
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SETTING THE TEMPERATURE
The thermostat control knob is used to set the temperature to your requirements. The maximum set point is 550°F (288°C), the minimum set point is 175°F (79°C). See Knob Settings.
SETTING THE TIMER (TIMER MODELS ONLY)
(9 MIN. 59 SEC. MAX)
The timer may be factory pre-set. If changes are required follow these simple steps:
1. To increase time, press and hold the (UP) button. The Start/Stop button can now be used to increase the cooking time.
2. To decrease time, press and hold the (DOWN) button. The Start/Stop button can now be used to decrease cooking time.
KNOB SETTING
Knob Position Approx. Temp
1-2 175°F / 79°C 3 200°F / 93°C 4 250°F / 121°C 5 300°F / 148°C 6 350°F / 176°C 7 400°F / 204°C 8 450°F / 232°C 9 500°F / 260°C 10 550°F / 287°C
ON/OFF ROCKER SWITCH (TIMER MODELS ONLY)
The switch turns the unit on and off. The switch has three positions:
With the switch in this position, both top and bottom platens will heat.
With the switch in this position, neither platen will heat.
With the switch in this position only bottom platen will heat.
DAILY OPERATION
Always allow 10-20 minutes of preheat time before loading the unit with product. Failure to allow suffi cient preheat time will result in unsatisfactory cooking of the fi rst load.
Check the power cord to insure that it is plugged into a proper outlet.
Check that the switch and thermostat control are turned on.
Set the unit's ON/OFF rocker switch to desired position. Set the thermostat control knob to desired temperature.
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OPERATING HINTS AND SAFETY
Disconnect power to the unit with the switch at the end of each day of operation. Do not leave the unit in operation without an attendant. Turn thermostat down to 200°F (93°C) during idle periods. It will take only a few minutes to
regain operating temperature. Use spatula to push excess grease into grease drawer after each load of food is cooked.
This will reduce smoking of hot grease and carbonizing. Do not leave the unit at high temperature when not in use or during idle periods. This will
cause food particles and grease fi lm to carbonize. "Season" cooking surfaces with non-salted vegetable oil to reduce product sticking.
MONTHLY LUBRICATION/INSPECTION
Apply two (2) drops of non-toxic mineral or vegetable oil to counter balance shoulder rivets and plastic spacers.
Check and clean brass rollers to make sure they are rolling and not sliding on the cam surfaces of the counterbalance.
Check the bolts, screws and nuts, tighten if necessary.
CLEANING (NON CHROME SURFACES)
Begin cleaning procedure by using the operating procedures within your organization, or follow the steps below:
1. If particles adhere to the cooking surface during the day, scrape them off with a spatula. NOTE: It is best not to let food cook onto the grill, as food build-up on the grill will increase
sticking and smoking. In addition, carbon may build up on the grill surface and reduce the cooking effi ciency.
CARBON BUILDUP: A black matter that forms on or near the cooking surface. Generally this
is a combination of: releasing agents, oils, food particles etc. that has cooked itself to the surface. After a period of time without cleaning, this will reduce performance and material may start fl aking off. When that happens, follow the "Carbon Cleaning" procedures.
2. At the end of the day, wipe down all surfaces with a warm, damp cloth and mild detergent, then dry.
CARBON CLEANING
When carbon build up occurs, use a carbon removal agent according to the instructions provided with the cleaner. When this process is complete, you must re-season the grill according to your company/corporate guidelines, or the seasoning instructions in this manual.
CAUTION
DO NOT IMMERSE OR LET THE UNIT STAND IN WATER.
DO NOT HOSE DOWN THE UNIT OR THE TABLE/COUNTER IF THE UNIT IS ON THE TABLE/COUNTER.
KEEP AWAY FROM RUNNING WATER.
DO NOT USE SHARP OBJECTS TO REMOVE CARBON BUILD-UP.
BEFORE CLEANING MAKE SURE POWER IS TURNED OFF, UNIT IS UNPLUGGED AND IS NOT TOO HOT.
While holding top lid with one hand, apply only cleaners which are safe for aluminum and iron surfaces. Wipe with clean sponge or towel until unit is clean.
DO NOT SPLASH FRONT CONTROL PANEL! DO NOT SPLASH FLEX CONDUIT CONNECTING TOP AND BOTTOM OF THE UNIT.
Remove and empty to clean grease catcher drawer as required using mild detergent and water.
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WARNING
Do not use ice or cold water to clean the cooking surfaces when the unit is hot. The surfaces are cast aluminum or cast iron and may crack or deform under the shock of rapid temperature change.
CLEANING (CHROME SURFACES)
It takes very little time and effort to keep this Industrial Chromium griddle surface sparkling clean and performing at top effi ciency. DO NOT allow grease to accumulate as it will carbonize and become diffi cult to remove. To prevent this condition the following cleaning suggestions should be followed:
1. Remove excess grease and food regularly with a 4” (100mm) wide Razor Sharp type scraper with rounded corners and wipe surface with a damp cloth if desired.
2. Following the scraping, for end of the day cleaning, a damp cloth and a non-silicated, non­abrasive, non-chlorinated cleaner such as Bon-Ami may be used to wipe surface clean, followed by wiping with a clean wet cloth.
3. Use a clean cloth and good non-abrasive cleaner to clean the (NON COOKING SURFACES) stainless steel body of the griddle. Wipe the control panel front with a soft cloth.
4. At least once a day, remove the waste drawer and wash in the same way as an ordinary cooking utensil. The drawer is removed by pulling forward and out.
CAUTION
1. Never use pumice, griddle stones, or abrasives on a chromium surface.
2. Never strike a chromium griddle surface with a sharp instrument or spatula edge.
3. Never use steel wool.
4. Never use commercial liquid grill cleaner on the griddle surface.
5. Abusing surface voids the warranty.
CHROME SURFACE LIMITED WARRANTY EXCLUSIONS
Your Chrome Two Sided Grill has been designed to give you many years of cooking reliability and requires minimum maintenance to keep the chrome surface in its original condition. All Chrome surfaces are warranted for a period of 1 years against manufacturing defects to the original owner from the date of installation. This limited warranty is void if it is determined by Star Manufacturing International Incorporated or one of its authorized representatives that the chrome surface has been misused or abused or subjected to the following situations:
1. Improperly installed.
2. Incorrect voltage applied to electric Pro-Max units allowing the surface to overheat and discolor.
3. The misuse of any instrument or tool which scratches or makes indentations in the surface which could cause the surface to peel, fl ake, or chip off.
4. The use of any chemical or abrasive cleaning solution, griddle brick, stone, screen or other cleaning products which could damage and affect the performance of the chrome surface.
5. The neglect of daily routine maintenance to the chromium surface.
OPERATION TROUBLESHOOTING
1. Unit not heating.
A. Check if unit is plugged in correct receptacle.
B. Check incoming power line. C. Check that the switch is in correct position. D. Check that thermostat is set to proper temperature.
2. Top platen not heating.
A. Check that the rocker switch is in correct position.
3. Counter balance roller not rolling.
A. Clean rollers. If unit still does not operate contact the factory or one of its representatives or a local service company for service or required maintenance.
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Visit our Website at:
This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.
All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken to the closest Star service agency, transportation prepaid.
www.star-mfg.com Email: service@star-mfg.com
THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL
LIMITED EQUIPMENT WARRANTY
> Star will not assume any responsibility for loss of revenue.
> On all shipments outside the United States and Canada, see International Warranty.
* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.
* The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit.
* The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to
Teflon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the “non-stick” properties of such materials.
> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts
and ninety (90) days on labor.
> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or
the Service Center's sub-agency.
> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and
Operating instructions.
> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.
PARTS WARRANTY
Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable to the customer.
SERVICES NOT COVERED BY WARRANTY
1. Travel time and mileage rendered beyond the 50 mile radius limit
2. Mileage and travel time on portable equipment (see below)
3. Labor to replace such items that can be replaced easily during a daily cleaning routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.
4. Installation of equipment
5. Damages due to improper installation
6. Damages from abuse or misuse
7. Operated contrary to the Operating and Installation Instructions
8. Cleaning of equipment
9. Seasoning of griddle plates
PORTABLE EQUIPMENT
Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These products should be taken to the Service Agency for repair:
* The Model 510FD Fryer. * The Model J4R, 4 oz. Popcorn Machine. * The Model 518CMA & 526CMA Cheese Melter. * The Model 12MC & 15MC & 18MCP Hot Food Merchandisers. * The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer. * All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers. * All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer. * All Condiment Dispensers except the Model HPDE, & SPDE Series Dispenser. * All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series. * All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.
The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.
FOR ASSISTANCE
Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.
In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.
10 . Voltage conversions 11 . Gas conversions 12 . Pilot light adjustment 13 . Miscellaneous adjustments 14 . Thermostat calibration and by-pass adjustment 15 . Resetting of circuit breakers or safety controls or reset buttons 16 . Replacement of bulbs 17 . Replacement of fuses 18 . Repair of damage created during transit, delivery, &
installation OR created by acts of God
ALL: * Pop-Up Toasters * Butter Dispensers * Pretzel Merchandisers * Pastry Display Cabinets * Nacho Chip Merchandisers * Accessories of any kind * Sneeze Guards * Pizza Ovens * Heat Lamps * Pumps
Part# 2M-4497-2 05/06 RB
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TOP ELEMENT
(ELEMENTO MAS ALTO)
BOTTOM ELEMENT
(ELEMENTO MAS BAJO)
STAR MANUFACTURING INTERNATIONAL INC.
SK1706 Rev A 6/13/2005
GREEN
(VERDE)
BLACK
(NEGRO)
WHITE
(BLANCO)
5-15P PLUG STD
5-20P PLUG FOR CANADA
REAR PANEL
TERM BLOCK
(BLOQUE TERMINAL)
3
1
QTY.
(CANTIDAD)
1 D9-GR0103 1
FRONT CONTROL PANEL
2
PILOT
T-STAT
LIGHT
GR/CG10I-120V, GR/CG14I-120V
2 D9-GR0104 1
3 D9-GR0105 1
WIRE NO PART NO.
(HILO NO.) (PARTE NO.)
11
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
MODEL:
Page 12
INLET IEC 320 16A
G
TOP ELEMENT
(ELEMENTO MAS ALTO)
BOTTOM ELEMENT
(ELEMENTO MAS BAJO)
L
N
19
230V UNIT
18
BLACK
(NEGRO)
20
STAR MANUFACTURING INTERNATIONAL INC.
SK1707 Rev A 8/10/2004
REAR PANEL
FRONT CONTROL PANEL
3
2
GREEN
(VERDE)
WHITE
(BLANCO)
6-15P PLUG
TERM BLOCK
(BLOQUE TERMINAL)
1
QTY.
(CANTIDAD)
1 D9-GR0103 1
WIRE NO PART NO.
(HILO NO.) (PARTE NO.)
12
PILOT
LIGHT
T-STAT
GR/CG10I-230/240V, GR/CG14I-230/240V
2 D9-GR0104 1
3 D9-GR0105 1
20 D9-GR0252 1
18 D9-GR0250 1
19 D9-GR0251 1
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
MODEL:
Page 13
INLET IEC 320 16A
G
20
N
L
19
18
230V UNITS
TOP ELEMENT
(ELEMENTO MAS ALTO)
BOTTOM ELEMENT
(ELEMENTO MAS BAJO)
STAR MANUFACTURING INTERNATIONAL INC.
SK1708 Rev A 8/10/2004
GREEN
(VERDE)
BLACK
(NEGRO)
WHITE
(BLANCO)
NEMA 6-20P PLUG
REAR PANEL
TERM BLOCK
(BLOQUE TERMINAL)
QTY.
3
1
(CANTIDAD)
2 D9-GR0104 1
1 D9-GR0103 1
FRONT CONTROL PANEL
2
PILOT
LIGHT
T-STAT
GR/CG10-230/240V, GR/CG14-230/240V
3 D9-GR0105 1
20 D9-GR0252 1
18 D9-GR0250 1
19 D9-GR0251 1
WIRE NO PART NO.
(HILO NO.) (PARTE NO.)
13
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
MODEL:
Page 14
B
A
C
D
NEMA 5-15P ON ALL 120V UNITS.
15 AMP PLUG
NEMA 6-15P ON 240V, 1,800 WATT UNITS.
20 AMP PLUG
NEMA 6-20P ON 240V, 3,600 WATT UNITS.
GREEN
TOP ELEMENT
INLET IEC 320 16A
LN
18
19
230V UNITS
BOTTOM ELEMENT
TRANSFORMER
G
20
BLACK
WHITE
TERMINAL BLOCK
9
10
6
8
8
1
2
5
6
4
7
13
THERMOSTAT
INDICATOR LIGHT
(POWER ON)
TIMER BOARD
FOR REFERENCE WIRING DIAGRAM IS SHOWN AS UNIT IS ASSEMBLED WITH THE BOTTOM PLATE REMOVED. ITEMS ARE IN
GENERAL LOCATION BUT MAY BE RELOCATED OR SCALED
FOR CLARITY.
MODEL:
WITH TIMER
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
CG/GR, 10/14, 120V/230/240V,
STAR MANUFACTURING INTERNATIONAL INC.
SK2001 Rev A
9
3
12
11
10
E2 E1
7
3
13
12
3
52
4
1
11
SWITCH
8/10/2004
14
Page 15
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SOME ITEMS ARE INCLUDED FOR ILLUSTRATIVE PURPOSES ONLY AND IN CERTAIN INSTANCES MAY NOT BE AVAILABLE
This drawing contains information confidential to Star Manufacturing International, Inc. No reproduction or disclosure of its contents is permitted.
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MODEL GR10I,CG10I, GR14,GR14I,CG14,CG14I,CG14IGT
21
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22
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34
39
23
35
37
38
STAR MANUFACTURING INTERNATIONAL, INC.
SK1687 REV. C 10/13/05
15
Page 16
PARTS LIST June 22, 2006, Rev. K
MODEL
Number
Key
Number
1 2C-Z2992 2 SCREW, HANDLE 2 2V-Z2990 1 HANDLE - 10” 3 2B-Z2988 2 ARM - 10” 4 2C-08-07-0040 4 NUT 4 2C-08-07-0262 4 WASHER 5 2C-Z2992 4 SCREW, ARM TO BRACKET 6 D9-Z2038 1 HOUSING-TOP-10” 7 2C-Z3200 2 PIN - TOP HOUSING 8 2C-Z2855 2 RETAINER RING 9 2C-08-07-0040 2 1/4” NUT, USE PART NUMBER 2C-Z2820 10 24-Z3827 1 CONDUIT KEEPER PLATE 11 2C-Z3780 2 CONDUIT RETAINER 12 2E-Z2898 1 CONDUIT ASSY. - PTFE 13 2E-Z3768 1 CONDUIT LOCKNUT 14 D9-04-GR-0166 1 WIRE MOUNT 15 D9-GR0084 1 TOP RETAINING PLATE AY/10 16 D9-Z2908 2 INSULATION - 10” 17 2A-Z6604 8 SPACER - INSULATED PLATE 18 D9-Z2772 1 TOP ELEMENT/INS. PLATE/10 19 2C-08-07-0285 8 SCREW, ELEMENT RET. PLATE 20 2N-Z1978 1 TOP ELEMENT, HEATING, 800W/120 GR10I, GR10IT, CG10I, CG10IT, GR10, GR10T 20 2N-Z2019 1 TOP ELEMENT, HEATING, 800W/240V GR10I, GR10IT, CG10I, CG10IT, GR10, GR10T 21 2F-Z1928 1 CASTING, SM. TOP,ALUM.-10” GR10, GR10T 21 2F-Z1932 1 CASTING, SM. TOP, IRON-10” GR10I, GR10IT 21 2F-Z1934 1 CASTING, GR. TOP, IRON-10” CG10I, CG10IT 22 2K-Y3240 1 BUSHING 90 SR 17-2 GR10, GR10T, GR10I, GR10IT, CG10I, CG10IT, (120V MODELS), GR10, GR10T, GR10I, GR10IT, CG10I,CG10IT (240V MODELS) 23 2E-Z2770 1 CORD, POWER, 14-3, 6-15P GR10T, GR10, GR10I, GR10IT, CG10I, CG10IT, (240V MODELS) 2E-Z2935 1 CORD SET 14/3 NEMA 5-15P GR10T, GR10, GR10I, GR10IT, CG10I, CG10IT, (120V MODELS) 2E-Z4119 1 CORD, POWER, 12/3 5-20P 120VC MODELS 24 2M-Z2620 1 LABEL CAUTION, BI-LINGUAL 25 2E-05-07-0350 1 TRANSFORMER 230V/10V 6VA 240V MODELS 25 2E-05-07-0351 1 TRANSFORMER 115/10V 6VA 120V MODELS 26 2E-Z2894 1 TERMINAL BLOCK 27 D9-GR0053 1 REAR LINER ASSY. - 10”/BOT 28 2C-1512 2 SCREW - PIN ASSY 29 2V-Z3252 1 PIN ASSY - TOP HOUSING STOP 30 2R-Z2907 1 COUNTERBALANCE -10”-IRON 30 2R-Z3333 1 COUNTERBALANCE -10”-ALUM. 31 D9-GR0032 2 TORQUE BOX ASSY. 32 D9-Z3071 4 BRACKET-HANDLE 33 2V-Z3072 2 HANDLE - SIDE 34 D9-GR0034 1 GREASE CABINET ASSY. 35 D9-GR0215 1 GREASE DRAWER ASSY 37 D9-Z2711 1 BASE BOTTOM - 10” D9-GR0246 1 BASE BOTTOM - 10" 230V MODELS 38 2A-Z1485 4 FOOT, 1” ADJUSTABLE
Part
Number
Per Unit
10' TWO SIDED GRILLS
Description Model
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
16
1
2
Page 17
PARTS LIST June 22, 2006, Rev. K
Key
Number
39 D9-GR0062 1 BODY ASSY. - 10” 40 2J-Z1836 1 TIMER CONTROL CG10T, CG10IT, GR10T, GR10IT 41 2K-Z1971 4 SPACER CG10T, CG10IT, GR10T, GR10IT 42 2J-Y6689 1 PILOT LIGHT, 120V GR10, GR10I, CG10I (120V MODELS) 42 2J-Z2329 1 PILOT LIGHT, 240V GR10, GR10I, CG10I (240V MODELS) 43 D9-GR0051 1 FACEPLATE ASSY. - 10” w/TIMER GR10T, GR10IT, CG10IT 43 D9-GR0109 1 FACEPLATE ASSY. - 10” NO TIMER GR10, GR10I, GR10I, CG10I, CG10I 44 2E-Z6863 1 SWITCH 3 POS CG10T, CG10IT, GR10T, GR10IT 44 PS-GR0223 1 SWITCH CG10IT-120V W/SERIAL NUMBERS BELOW CGA24279
CG10IT-240V W/SERIAL NUMBERS BELOW CGA20294 GR10IT-120V W/SERIAL NUMBERS BELOW GRA27109 CG10TJD-240V W/SERIAL NUMBERS BELOW CGA29997 GR10T-240V W/SERIAL NUMBERS BELOW GRA03390
45 2M-Z6881 1 OVERLAY - 10” w/TIMER GR10T, GR10IT, CG10IT 45 2M-Z3051 1 OVERLAY - 10” NO TIMER GR10, GR10I, CG10I 46 2I-05-07-0013 1 RUBBER BOOT, SWITCH 47 2R-Z1854 1 KNOB-CONTROL 48 2T-6447 1 THERMOSTAT 118V-236V 49 2A-Z3026 1 HALF CLIP 50 D9-Z2774 1 BTM. INSULATION RET. PLT. 10” 51 D9-Z2773 1 BTM ELEMENT RET. PLATE 10” 52 2N-Z1979 1 BTM ELEMENT, HEATING, 1000W/120 GR10I, GR10IT, CG10I, CG10IT, GR10, GR10T 52 2N-Z2020 1 BTM ELEMENT, HEATING, 1000W/240 GR10I, GR10IT, CG10I, CG10IT, GR10, GR10T 53 2F-Z1929 1 CASTING, SM.BOT., ALUM.-10” GR10, GR10T 53 2F-Z1933 1 CASTING, SM. BOT., IRON-10” GR10I, GR10IT 53 2F-Z1935 1 CASTING, GR. BOT., IRON-10” CG10I, CG10IT 54 2C-Z5883 8 SCREW 10-24X1/2 FZA 55 PS-GR134 2 ROLLER BEARING KIT
Part
Number
MODEL
Number
Per
Unit
10' TWO SIDED GRILLS
Description Model
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
17
2
2
Page 18
PARTS LIST June 22, 2006, Rev. K
MODEL
14' TWO SIDED GRILLS
Number
Key
Number
1 2C-Z2992 2 SCREW, HANDLE 2 2V-Z2989 1 HANDLE - 14” 2 2V-Z3413 1 HANDLE - 14” S.S. GR14, GR14T SER. # GRC00112 - 00138, GRC00778 - 00858, GRC00864 - 01256 3 2B-Z2987 2 ARM - 14” 3 2B-Z3336 2 ARM GR14SN 4 2C-08-07-0040 4 NUT 4 2C-08-07-0262 4 WASHER 5 2C-Z2992 4 SCREW, ARM TO BRACKET 6 D9-Z2036 1 HOUSING-TOP-14” 7 2C-Z3200 2 PIN - TOP HOUSING 8 2C-Z2955 2 RETAINER RING 9 2C-08-07-0040 2 1/4” NUT, USE PART NUMBER 2C-Z2820 10 2A-Z3827 1 CONDUIT KEEPER PLATE 11 2C-Z3780 2 CONDUIT RETAINER 12 2E-Z2898 1 CONDUIT ASSY. - PTFE 13 2E-Z3768 1 CONDUIT LOCKNUT 14 D9-04-GR-0166 1 WIRE MOUNT 15 D9-GR0079 1 TOP RETAINING PLATE AY/14 16 D9-Z2888 2 INSULATION - 14” 17 2A-Z6604 8 SPACER - INSULATED PLATE 17 2A-Z9514 8 SPACER - INSULATED PLATE GR14C 18 D9-Z2075 1 TOP ELEMENT/INS. PLATE/14 18 2F-Z9847 1 ELEMENT PLATE-TOP 14" GR14C 19 2C-08-07-0285 8 SCREW, ELEMENT RET. PLATE 20 2N-Z1980 1 TOP ELEMENT, HEATING, 800W/120 CG14, CG14T, GR14, GR14T, CG14IT-120V 20 2N-Z2021 1 TOP ELEMENT, HEATING, 800W/240V CG14, CG14T, GR14, GR14T 20 2N-Z2391 1 TOP ELEMENT, HEATING, 1800W/240 GR14I, GR14IT, GR14C CG14IGT, CG14ITGT, CG14I, CG14IT 21 2F-Z7786 1 CASTING, SM. TOP, ALUM.-14” GR14, GR14T 21 2F-Z1946 1 CASTING, GR. TOP, ALUM.-14” CG14, CG14T 21 2F-Z1948 1 CASTING, SM. TOP, IRON-14” GR14I, GR14IT 21 2F-Z1950 1 CASTING, GR. TOP, IRON-14” CG14IGT, CG14ITGT 21 2F-Z9846 1 TOP ASSY CHROME 14" GR14C 22 2K-3485 1 BUSHING-HEYCO #SR-9P-2 GR14I, GR14IT, CG14IGT, CG14ITGT, CG14I, CG14IT (240V MODELS) 2K-Y2968 1 BUSHING 7W-2 CG14IT-120V 2K-Y6764 1 BUSHING CG14IT-120VC (CANADIAN), GR14C 2K-Y3240 1 BUSHING CG14, CG14FT, CG14T, GR14, GR14SN, GR14T, (120V &120VC) 23 2E-Z2905 1 CORD SJTO 12/2 NEMA 6-20P GR14I, GR14IT, CG14IGT, CG14ITGT, CG14I, GR14C CG14IT (240V MODELS) 2E-Z2935 1 CORD SET 14/3 NEMA 5-15P 120V MODELS 2E-Z4119 1 CORD, POWER 12/3 5-20P 120VC (CANADIAN) MODELS 24 2M-Z2620 1 LABEL CAUTION, BI-LINGUAL 25 2E-05-07-0350 1 TRANSFORMER 230V/10V 6VA 240V MODELS 25 2E-05-07-0351 1 TRANSFORMER 115/10V 6VA 120V MODELS 26 2E-Z2894 1 TERMINAL BLOCK 27 D9-GR0054 1 REAR LINER ASSY. - 14”/BOT CG14, GR14, CG14T, GR14T 27 D9-GR0080 1 REAR LINER ASSY. - 14”/REAR CG14I, GR14I, CG14IGT, CG14IT, GR14IT, CG14ITGT 27 D9-GR0201 1 REAR LINER ASSY. CG14IT (120V) 27 D9-GR0132 1 REAR LINER ASSY. - 14" GR14C 28 2C-1512 2 SCREW - PIN ASSY
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Part
Number
Per
Unit
Description Model
1
3
Star Manufacturing International, Inc.
18
Page 19
PARTS LIST June 22, 2006, Rev. K
MODEL
14' TWO SIDED GRILLS
Number
Key
Number
29 2V-Z3252 1 PIN ASSY - TOP HOUSING STOP 30 2R-Z2896 1 COUNTERBALANCE -14”-IRON GR14I, GR14IT, GR14C CG14IGT, CG14ITGT, CG14I, CG14IT 30 2R-Z2897 1 COUNTERBALANCE -14”-ALUM. 31 D9-GR0032 2 TORQUE BOX ASSY. 32 D9-Z3071 4 BRACKET-HANDLE 33 2V-Z3072 2 HANDLE - SIDE 34 D9-GR0034 1 GREASE CABINET ASSY. 34 D9-GR0150 1 GREASE CABINET ASSY. GR14SN 35 D9-GR0215 1 GREASE DRAWER ASSY. 35 D9-GR0157 1 GREASE DRAWER ASSY. GR14SN 37 D9-Z2610 1 BASE BOTTOM - 14” 37 DR-GR0247 1 BASE BOTTOM - 14" 230V MODELS 37 D9-GR0257 1 BASE BOTTOM - 14" ASSY GR14SN 38 2A-Z0314 4 FOOT, 4” GR14I, GR14C GR14IT, CG14I, CG14IT, CG14IGT, CG14ITGT 38 2A-Z1485 4 FOOT, 1” ADJUSTABLE 38 2A-Z7760 4 FOOT, 1" 1/2" ADJUSTMENT GR14SN 39 D9-GR0061 1 BODY ASSY. - 14” 39 D9-GR0184 1 BODY ASSY GR14SN 40 2J-Z1836 1 TIMER CONTROL CG14T, CG14IT, CG14IGT, GR14T, GR14IT 41 2K-Z1971 4 SPACER CG14T, CG14IT, CG14IGT, GR14T, GR14IT 42 2J-Y6689 1 PILOT LIGHT, 120V CG14, GR14 (120V MODELS) 42 2J-Z2329 1 PILOT LIGHT, 240V GR14I, GR14C CG14IGT, CG14I, CG14, GR14 (240V MODELS) 43 D9-GR0108 1 FACEPLATE ASSY. - 14” NO TIMER GR14I, CG14IGT, CG14I, CG14, GR14 43 D9-GR0185 1 FACEPLATE ASSY. - 14" GR14SN 43 D9-GR0178 1 FACEPLATE ASSY. - 14” 2 TIMERS CG14-2T 43 D9-GR0210 1 FACEPLATE ASSY. - 14” w/TIMER GR14IT, CG14ITGT, CG14IT, CG14T, GR14T 44 2E-Z6863 1 SWITCH 3 POS CG14T, CG14IT, CG14IGT, GR14T, GR14IT 44 PS-GR0224 1 SWITCH CG14T-120V W/SERIAL NUMBERS BELOW CGC25308
CG14IT-120V W/SERIAL NUMBERS BELOW CGC24701 GR14T-120V W/SERIAL NUMBERS BELOW GRC23789 CG14IT-240V W/SERIAL NUMBERS BELOW CGC24559
45 2M-Z6870 1 OVERLAY - 14” w/TIMER GR14IT, CG14ITGT, CG14IT, CG14T, GR14T 45 2M-Z3050 1 OVERLAY - 14” NO TIMER GR14I, CG14IGT, CG14I, CG14, GR14 45 2M-Z3929 1 OVERLAY - 14" NO TIMER GR14SN 45 2M-Z3816 1 OVERLAY - 14” w/2 MANUAL TIMERS CG14-2T 46 2I-05-07-0013 1 RUBBER BOOT, SWITCH 47 2R-Z4621 1 KNOB-CONTROL 48 2T-6447 1 THERMOSTAT 118V-236V 49 2A-Z3026 1 HALF CLIP 50 D9-Z8082 1 BTM. INSULATION RET. PLT. 14” 51 D9-Z8082 1 BTM ELEMENT RET. PLATE 14” 51 D9-Z9853 1 PLATE BTM. ELEMENT RETAINER GR14C 52 2N-Z1981 1 BTM ELEMENT, HEATING, 1000W/120 CG14, CG14T, GR14, GR14T, CG14IT-120V 52 2N-Z2022 1 BTM ELEMENT, HEATING, 1000W/240 CG14, CG14T, GR14, GR14T 52 2N-Z2392 1 BTM ELEMENT, HEATING, 1800W/240V GR14I, GR14C, GR14IT, CG14IGT, CG14ITGT, CG14I, CG14IT 53 2F-Z1945 1 CASTING, SM. BOT., ALUM.-14” GR14, GR14T 53 2F-Z1947 1 CASTING, GR. BOT., ALUM.-14” CG14, CG14T 53 2F-Z1949 1 CASTING, SM. BOT., IRON-14” GR14I, GR14IT, CG14IGT, CG14ITGT 53 2F-Z1951 1 CASTING, GR. BOT., IRON-14” CG14I, CG14IT 53 2F-Z9653 1 PLATEN, BTM CHROME SMOOTH 14" GR14C
Part
Number
Per
Unit
Description Model
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
19
2
3
Page 20
PARTS LIST June 22, 2006, Rev. K
MODEL
14' TWO SIDED GRILLS
Number
Key
Number
54 2C-Z5883 8 SCREW 10-24X1/2 FZA 55 PS-GR134 2 ROLLER BEARING KIT
NI 2C-08-WB-0008 2 NUT-TIMER (NOT SHOWN) CG14-2T NI 2C-09-WB-0005 2 BEZEL (NOT SHOWN) CG14-2T NI 2P-09-WB-0007 2 TIMER BELL (NOT SHOWN) CG14-2T NI 2P-Z2911 1 PLUG DOUBLE D .75x.625 CG14I, GR14I, CG14IGT, CG14IT, GR14IT, CG14ITGT NI 2R-09-WB-0006 2 KNOB-BLACK (NOT SHOWN) CG14-2T NI 2V-Z3027 2 CROSS SUPPORT (NOT SHOWN) GR14I, GR14IT, CG14I, CG14IT, CG14IGT, CG14ITGT NI D9-Z3028 1 SIDE SUPPORT (NOT SHOWN) GR14I, GR14IT, CG14I, CG14IT, CG14IGT, CG14ITGT NI D9-Z3029 1 PART SUPPORT (NOT SHOWN) GR14I, GR14IT, CG14I, CG14IT, CG14IGT, CG14ITGT
Part
Number
Per
Unit
Description Model
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
20
3
3
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