Star Manufacturing 615FA, 630FA Operation Manual

Star Manufacturing International Inc.
10 Sunnen Drive St. Louis, MO 63143
Phone: (314) 781-2777 Fax: (314) 781-3636
2M-Z1444 Rev. D 2/17/04
and
Operating
Instructions
STAR-MAX COUNTER GAS FRYERS
MODELS
404A, 615FA, and 630FA
615FA
630FA
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SAFETY SYMBOL
This symbol is intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
NOTICE
Star reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corre­sponding changes, improvements, additions or replacements for previously purchased equipment.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Refer to the authorized service center listing provided with the unit. The Star Service Help Desk (1-800-807-9054) is available during normal business hours to answer any questions that may arise. Please have your model number and serial number for faster service.
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GENERAL INSTALLATION DATA
CAUTION
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations. For equipment to be used by the general public, please contact the factory.
The installation of the Appliance should conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.
FRYER SHOULD BE RESTRAINED TO PREVENT TIPPING WHEN INSTALLED TO AVOID SPLASHING OF HOT LIQUID. USE ADEQUATE TIES WHEN INSTALLING THE FRYER.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. KEEP THE APPLIANCE AREA CLEAR AND FREE FROM COMBUSTIBLES.
AIR SUPPLY
Provisions for adequate air supply must be provided.
IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/ CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing the equipment.
This appliance and control valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (1.034 ATM). This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (1.034 ATM). For your protection, we recommend a qualified installing agency install this appliance. They should be familiar with gas installations and your local gas requirements. In any case, your gas company should be called to approve the final installation. In addition, there should be posted, in a prominent location, detailed instructions to be followed in the event the operator smells gas. Obtain the instructions from the local gas supplier.
AIR INTAKES IN BOTTOM
Make certain that the air intake opening in the bottom of the appliance is not obstructed. It is essential for proper combustion and operation of the appliance.
CAUTION
DO NOT USE SPACE UNDER FRYER FOR STORAGE
LEVELING UNIT
Level unit by adjusting the (4) feet.
CAUTION
DO NOT INSTALL WITHOUT FEET.
CLEARANCE
Clearances from combustible and non-combustible material must be a minimum of 48" from the top of the appliance and 6" from the sides and back. Adequate clearance should also be provided for proper operation and servicing.
EXHAUST CANOPY
It is essential that facilities be provided over the fryer to carry off fumes and gases. This unit is not to be connected to a flue or stack for exhaust purposes.
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GAS PIPING
Gas piping shall be new, clean and of such size and so installed as to provide a supply of gas sufficient to meet the full gas input of the appliance. If the appliance is to be connected to existing piping, it shall be checked to determine if it has adequate capacity. Joint compound (pipe dope) shall be used sparingly and only on the male threads of the pipe joints. Such compounds shall be resistant to the action of L.P. gases.
GAS PRESSURE REGULATOR
The regulator is factory set as specified on the rating plate. If it should be necessary to check the manifold pressure, remove the 1/8" pipe plug from the top part of the burner manifold and attach a pressure gauge. To adjust gas pressure, unscrew cap from pressure regulator on control valve and turn screw to the right to increase and left to decrease the gas pressure to its proper setting. Replace cap.
WARNING: Any loose dirt or metal particles which are allowed to enter the gas lines on the appliance will damage the automatic valve and affect its operation. When installing this appliance, all pipe and fittings must be free from all internal loose dirt. Do not remove the seal until actual connection is made to the gas supply line.
CONNECTING GAS SUPPLY LINE
The gas inlet on this appliance is sealed at the factory to prevent entry of dirt. Do not remove this seal until actual connection is made to the gas supply line. Each unit is supplied with a gas pressure regulator adjusted for use with the gas specified on the nameplate. To connect gas supply, attach pipe nipple provided with unit. For pressure requirements and adjustment of regulator, see GAS PRESSURE REGULATOR.
MANUAL SHUT OFF VALVE
A manual shut off valve should be installed upstream from the union and within six feet of the appliance.
CHECKING FOR GAS LEAKS
Soap and water solution, or other material acceptable for the purpose of locating gas leaks shall be used. MATCHES, CANDLES, FLAME OR OTHER SOURCES OF IGNITION SHALL NOT BE USED FOR THIS PURPOSE.
LIGHTING INSTRUCTIONS
1. Wait 5 minutes before relighting pilot.
2. Open front door.
3. Turn thermostat to "OFF" position.
4. Turn valve knob to "PILOT." Push knob in completely. Light pilot through opening on front of unit. Hold button in for sixty seconds or until pilot remains lit.
5. Check if drain valve is in closed position.
6. Add liquid fat as required.
7. Turn valve knob to "ON." Set thermostat to desired temperature.
8. To turn all gas off to valve control and to pilot, turn valve knob to "OFF" position (complete shutdown).
TO ADJUST PILOT
1. Open the front door panel.
2. Remove slotted screw cap adjacent to pilot gas outlet of the control gas valve.
3. Turn inner screw to the right or left to decrease or increase pilot flame. (Flame must surround thermocouple tips by approximately 1/2" (1.2cm).)
4. Replace slotted screw cap tightly to prevent gas leakage.
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THERMOSTAT RECALIBRATION
1. To determine whether or not the thermostat should be recalibrated, use an accurate thermometer located approximately in the center of the kettle with the bulb 1" (2.4cm) below the top of the fat.
2. Set thermostat to 350°F (177° C) and check the thermometer reading when burner flame goes off. Temperature should be approximately 5°F (3°C) less than thethermostat dial setting.
3. If not: a. Without disturbing thermostat, pull knob
forward and remove from shaft.
b. Turn screw in center of shaft clockwise to
decrease temperature or counterclockwise to increase temperature. NOTE: 1/4 turn of this screw will result in a change of approximately 30°F (17°C).
c. Replace knob.
4. Repeat steps 1, 2 and 3 until correct.
HIGH LIMIT THERMOSTAT
These units are equipped with a manual reset high temperature limit type thermostat. This thermostat will shut off the electric current to the magnetic gas valve, which shuts off the gas if the fat temperature reaches 450° F (232° C). The fryer will not operate until the red reset button is pushed in.
OPERATING INSTRUCTIONS
1. CLEAN KETTLE thoroughly before using. Remove baskets and crumb tray. Clean protective oil from interior of kettle with a solution of washing soda or equal. Drain through valve in bottom and rinse thoroughly with clear water and dry completely before filling with oil.
2. DRAIN VALVE - Make certain it is closed before adding fat.
3. ADD FAT ­Model 615FA/630FA - A fat level line on the rear of the kettle will guide you in determining the minimum fat level (12" fryers have a 15 lb. (6.8kg) fat capacity, 24" fryers have a 30 lb. (13.6kg) fat capacity). If solid fat is used, pack the solid fat carefully to the sides and bottom of the kettle before turning the temperature control knob to the "ON" position. Model 404A - Keep level of fat 2" (5cm) above tubes. Kettle holds approximately 18 lb. (8.2kg) of fat. If solid fat is used, melt the solid fat before filling the fryer. Never attempt to use solid shortening to fill kettle.
A higher fat level can be used when frying bulky foods, such as chicken or fish cakes. The level should be chosen carefully so that the foaming action does not spill out of the kettle.
Should the high temperature limit thermostat operate, the temperature regulating thermostat should be checked for malfunctions. The high limit thermostat is located inside the fryer to your right and can be reached when the door is open.
CAUTION
DO NOT REMOVE FEET! DO NOT HEAT AN EMPTY KETTLE.
CAUTION
HOT FAT IS POTENTIALLY DANGEROUS. DO NOT COME IN DIRECT CONTACT WITH HOT FAT.
4. Turn the valve knob to "ON" position.
5. TEMPERATURE CONTROL - The thermostat is a combination switch and heat control. The "OFF" position will turn off the electric current which closes the gas valve. With the fat in the kettle (Note: On models615FA/630FA, solid fat must be carefully packed to the sides and bottom of the kettle) turn the thermostat knob to 200° F (93°C).
6. CRUMB TRAY Model 615FA/630FA - Place the crumb tray in the kettle when the fat has melted. BASKET RACK Model 404A - Place the rack before adding fat.
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