Starline GL Operator's Manual

Operator Manual

GL

WARNING

Before installation and commisioning, you must read the safety instructions and warnings
carefully and all the warning labels attached to the equipment.

IMPORTANT

Failure to comply (even partially) with the instructions given in this manual will invalidate
the product warranty and relieves the manufacturer of any responsibility

IMPORTANT

The alteration of machine operation, design or the replacement of parts not approved by
the manufacturer may void warranties and approvals.

We have checked that the contents of this document correspond to the model described. There
may be discrepancies nevertheless, and no guarantee can be given that they are completely
identical. The information contained in this document is reviewed regularly and any necessary
changes will be included in the next edition. We welcome suggestions for improvement.

Specifications and document subject to change without prior notice.

Information supplied in this manual is copyright. No part of this work may be reproduced or
copied in any form or by any means, electronic or mechanical without the express permission of
the author / publisher.

Service 0800 782 754
Parts 09 829 0930

Manufactured in New Zealand by Washtech Ltd.
414 Rosebank Road, Avondale, Auckland 1026.
PO BOX 90548, Auckland

2 GL - Operator Manual 151007

WARNING

Before installation and commissioning, you must read the safety instructions
and warnings carefully and all the warning labels attached to the equipment.

IMPORTANT

Failure to comply (even partially) with the instructions given in this manual
will invalidate the product warranty and relieves the manufacturer of any
responsibility.

IMPORTANT

The alteration of machine operation, design or the replacement of parts not

!

!

!

CONTENTS

Safety Instructions.......................................................................................................................................................3

Installation..................................................................................................................................................................... 4

Installation Diagram.................................................................................................................................................... 5

Operating Procedures................................................................................................................................................ 6

Troubleshooting........................................................................................................................................................... 8

Schematic Diagram......................................................................................................................................................9

Wiring Diagram.............................................................................................................................................................10

Safety Instructions

WARNING

Before installation and commissioning, you must read the safety instructions
and warnings carefully and all the warning labels attached to the equipment.

!

WARNING

Equipment contains dangerous voltages and can be hazardous if installed or operated
incorrectly. non-compliance with warnings or failure to follow the instructions
contained in this manual can result in loss of life, severe personal injury or serious
damage to property.

Installation

• Use qualified, skilled personnel

• Follow installation instructions

• Connect to correct voltage and supply current

• Provide fully accessible electrical Isolation Switch & water supply valves

Training and Supervision

• Read and understand the Operating instructions and train all staff

• This appliance must not be operated by children or infirm persons

• Machine panels must only be removed by suitably qualified and trained personnel
– internal hazards include live electrics and very hot surfaces

• This appliance is not intended for use as a stepladder

Hot Surfaces

• Some surfaces may be hot or very hot

Chemicals

• Commercial dishwashing detergents are hazardous – handle with care

• Read and follow the safety information found on the labels of detergent
containers and Material Safety Data Sheets

• Use protective eyewear and clothing if decanting containers

Hot Water

• Do not put hands in wash water which may be over 60°C and contain hazardous
caustic detergent

• Rinse water can be over 90°C

• Door safety switches are designed for emergency use only

Cleaning

• Do not hose down the machine or splash water over the exterior

• Watch for broken glass etc when cleaning the inside of the machine

Service/repair

• Under no circumstances the user should attempt to carry out repairs

• All service/repair work must be carried out by qualified personnel only

•

Power Cord Replacement

• If the supply cord is damaged, it must be replaced by the manufacturer or its
service agent or a similar qualified person in order to avoid a hazard

3 GL - Operator Manual 151007

Unpack

• Unpack the machine, check for damage and complete delivery.

Positioning

• Place machine on sound waterproof self draining floor and adjust feet to level

• Allow room for adjacent chemical containers

Water

• Flush supply lines before connection

• Connect hose supplied to adjacent accessible isolator valve - 20 mm 3/4 male

• Flow rate required - 15 litres per minute

• Temperature - 65˚C

• Consumption per cycle - 2.6 litres

• Pressure required - 200-350 kPa - fit limiter above this pressure

• Back Flow - Atmospheric Vacuum Breaker

• Potable water quality is required - filter or soften if necessary

Power

• Machine shipped with cordset for 15 A 230V 50Hz via adjacent switched outlet.

• Easily upgradeable to single phase 25 A 230V 50Hz or three phase 15 A per phase 400V 50Hz

Waste

• Connect drain pump hose supplied to upstand or sink waste connection

Detergent

• Note that detergent is hazardous - read instructions and handle with care

• Insert hose into container of commercial dishwasher low foam detergent

• Refer operator procedures

Rinse Fluid

• Insert hose into adjacent container of commercial dishwasher rinse fluid

• Refer operator procedures

Operation

• Run several cycles, ensure that operator has read and understands instructions

Troubleshooting Installation

• If machine doesn’t fill after switching on power, check & ensure that hot water supply tap is
open, water supply pressure is not below specification.

Installation Checklist

4 GL - Operator Manual 151007

WARNING

Installer must be suitably qualified and ensure compliance with all codes and standards
including AS/NZS3500.1.

WARNING

Before installation and commissioning, you must read the safety instructions
and warnings carefully and all the warning labels attached to the equipment.

!

GL Installation Diagram

GL-S INST 04-08-14 3B

5 GL - Operator Manual 151007

GL Machine Operation

Turn machine on at wall. Fit scrap tray, filter and shut door.
Press On/Off Key for 3 Seconds

Start key glows white as machine fills. If door is open then the start key glows
purple

Once full, rinse heating starts. Start key glows orange while heating.
Machine can be started when machine is heating. NOTE: If rinse temperature is
not sufficient cycle countdown will stop at 14 seconds. Washing continues until
rinse reaches temperature required for sanitization and
countdown then resumes.

Start key glows green when machine is fully heated. For different cycles press
the UP and DOWN arrows: Light, Medium, Heavy, Manual or Drain.

Close door/Press start key to start cycle. When manual cycle is selected
machine will continue washing until START button is pressed. Rinsing and
draining follow washing to complete cycle.

Start key glows red during cycle. Pressing Start key again terminates cycle
without rinse. Timer counts down to double zero and flashes 00 at cycle end
until door is opened.

SHUT DOWN - EVERY NIGHT

Press UP or DOWN keys to select Drain cycle and shut the door. Press START
key to start Drain cycle. Machine drains for 100 seconds with a cleaning rinse
mid-cycle. When Draining is complete machine goes into Standby mode.
Remove filter basket and scrap tray; rinse clean and replace.

DAILY CLEANING

The machine must be drained and cleaned at the end of each day.

Drain the machine as per the shut down instructions.

Remove, clean and replace filters.

Regularly check the wash and rinse jets and clean if necessary.

MAINTENANCE

Regular servicing of the dishwasher is essential for high

performance, efficient operation and long machine life.

Contact us for information on a maintenance programs.

Service 0800 782 754
Parts 09 829 0930

PRE-RINSING

Pre-scraping of dishes is required by Food Hygiene Regulations. The best method is to pre-rinse with
warm water with a Fisher Pre-rinse Unit - or alternatively by scraping or dunking in water. Cutlery
should be pre-soaked in warm water, preferably containing cutlery pre-soak compound - refer your
chemical supplier.

RACKING PROCEDURES

Do not overload racks or cutlery containers, minimise the overlap of crockery. Wash cutlery unsorted,
handles down. Cycle times are short and water consumption per cycle low – so there is no advantage
in overloading racks.

CYCLE TIMES

The GL has a 1, 2, 3 minute cycle and extended manual cycle.

CHEMICAL

Correct type and quantity of detergent is essential for good results and rinse fluid speeds drying. Use
good quality chemicals and regularly check supply containers. Detergent and rinse fluid concentration
can be changed by adjusting dispensing time on the keypad (refer to page 8 User Programming). Prime
detergent line by turning on the DETERGENT PRIME option in the User Settings menu. Detergent pump
will operate continuously for up to 1 minute and prime the line; repeat process as necessary until line is
fully primed.

DRYING

Single tank commercial dishwashers do not have a drying cycle. However, the machines do rinse at
high temperatures which promotes fast drying particularly when drying agents are used.
At the end of the cycle promptly remove the rack from the machine - leave the rack on the bench for 2
to 3 minutes before emptying.

Operating Procedures

REGULAR CLEANING – at least once a week

Remove filter basket (3), scrap tray (2) and wash filter
(1). Remove wash (6) and rinse arms (5) by undoing the
central thumbscrews (4). Inspect all jets – use tooth­pick or paperclip and remove arm end-caps if necessary
to flush and clear. Clean and then replace all items.

2

1

3

4

6

6

5

Manufactured in New Zealand by Washtech Ltd.
414 Rosebank Road, Avondale, Auckland 1026
Tel [phone] | Fax [phone]
Web www.starline.co.nz

8 GL - Operator Manual 151007

User Programming

User Settings Factory Setting Selection

Power Save ON ON/OFF

Detergent Prime OFF ON/OFF

Fill Detergent Injection Time 40 0 - 180 secs

Wash Detergent Injection Time 15 1 - 30

Rinse Aid Injection Time 12 1 - 30

Display Contrast 27 10 - 40

Power Save function reduces the rinse temperature setting by 10°C when the machine is
idle for 5 minutes or more. The temperature settings return to the set value when door is
opened or START/STOP key is pressed.

QuickStart starts washing regardless of rinse temperature. If rinse temperature is not
sufficient cycle countdown will stop at 14 seconds. Washing continues until rinse reaches
temperature required for sanitization and countdown then resumes.

Keypad Start Button Colours

Machine State Colour

Door Open Purple

Filling White

Heating Orange

Ready Green

Ecopower Blue

Washing Red

Error Flashing Red

The User Settings menu is accessed by pressing the UP and DOWN keys
simultaneously for 5 seconds, the screen should then change to:

Press the POWER button to scroll between settings.
Press the UP and DOWN keys to change a specific setting,
Press the START button to return to the operator screen.

The programming options are specified in the table below:

POWER

UP

DOWN

START

9 GL - Operator Manual 151007

Issue Resolution

Not filling Check water supply is on and door is closed

Cycle does not start Check door is closed

Wash too long Check water supply temperature - wash stops at 22 seconds if rinse is still

heating

Foaming Wash Excessive use of rinse fluid and/or low wash temperature can cause

foaming

Poor Results Read and carefully follow the machine installation, operating and care

procedures

All of the following is actually in the instructions on previous pages of
the manual

Pre-scrap and pre-rinse washware

Do not overload dishracks - avoid overlap of plates, wash cutlery
unsorted, handles up

Use quality low foam detergent and rinse fluid - check containers
and adjustment

Use heavy cycle - baked on soil requires pre-scraping and/or pre-soaking

Remove and check wash & rinse arms & jets are clean and rotating freely

If plates are not pre-rinsed wash water may need changing regularly

Check wash and rinse temperatures

Remove rack when cycle ends and leave on the bench a few minutes for
drying

Troubleshooting

If an error message appears on the control display first try turning the machine OFF for 30
seconds and then back ON. If the error message remains call for service.

10 GL - Operator Manual 151007

GL 7(S) Wiring Diagram

030318 15/12/14 1D

GL7 (S) WIRING DIAGRAM

IMPORTANT







11 GL - Operator Manual 151007

Accessories

600 60080
2m HOSE ANGLE END

CUTLERY CONTAINER G

C660503

ISSUE NO. DATE

Number

APPROVED BY:

REVISION

PROCESS SHEET

PS PACK0097

STARLINE GL7 DISHWASHER ACCESSORIES

1

C

9/07/15

OPERATION

PAGE 1 OF 1

QTY CHECKED

1

1

600 70080
450 mm PLASTIC CUPRACK

1

600 70081
450mm PLASTIC DISHRACK

1

2

RUBBER FOOT D.60 X 10

C440201

ELECTRICAL WIRING DIAGRAM

1

UNDER

FRONT

COVER

SCRAP TRAY ASSEMBLY

1

***CHECK IN MACHINE***

213 10050

1

OPERATOR MANUAL

1

WASTE BASKET ASSEMBLY

213 10046

1

WASH FILTER ASSEMBLY

212 10004

***CHECK IN MACHINE***

***CHECK IN MACHINE***

Information supplied in this manual is copyright.
No part of this work may be reproduced or copied
in any form or by any means, electronic or
mechanical without the express permission of the
author/publisher

Manufactured in New Zealand by Washtech Ltd.

414 Rosebank Road
Avondale
Auckland 1026
New Zealand

PO Box 90548, Auckland

24HR Service 0800 Starline
Tel [phone]
Fax [phone]
E-mail [e-mail]
web www.starline.co.nz

ISO9001
All Washtech products are designed and
manufactured by Washtech using the
internationally recognised ISO9001 quality
management system, covering design,
manufacture and final inspection, ensuring
consistent high quality at all times.

In line with policy to continually develop and
improve its products, Washtech Ltd reserves the
right to change specifications and design without
prior notice.