Starline GL Operator's Manual

Operator Manual
GL
WARNING
Before installation and commisioning, you must read the safety instructions and warnings carefully and all the warning labels attached to the equipment.
IMPORTANT
IMPORTANT
The alteration of machine operation, design or the replacement of parts not approved by the manufacturer may void warranties and approvals.
We have checked that the contents of this document correspond to the model described. There may be discrepancies nevertheless, and no guarantee can be given that they are completely identical. The information contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We welcome suggestions for improvement.
Specifications and document subject to change without prior notice.
Information supplied in this manual is copyright. No part of this work may be reproduced or copied in any form or by any means, electronic or mechanical without the express permission of the author / publisher.
Service 0800 782 754 Parts 09 829 0930
Manufactured in New Zealand by Washtech Ltd. 414 Rosebank Road, Avondale, Auckland 1026. PO BOX 90548, Auckland
2 GL - Operator Manual 151007
WARNING
Before installation and commissioning, you must read the safety instructions and warnings carefully and all the warning labels attached to the equipment.
IMPORTANT
Failure to comply (even partially) with the instructions given in this manual will invalidate the product warranty and relieves the manufacturer of any responsibility.
IMPORTANT
The alteration of machine operation, design or the replacement of parts not
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CONTENTS
Safety Instructions.......................................................................................................................................................3
Installation..................................................................................................................................................................... 4
Installation Diagram.................................................................................................................................................... 5
Operating Procedures................................................................................................................................................ 6
Troubleshooting........................................................................................................................................................... 8
Schematic Diagram......................................................................................................................................................9
Wiring Diagram.............................................................................................................................................................10
Safety Instructions
WARNING
Before installation and commissioning, you must read the safety instructions and warnings carefully and all the warning labels attached to the equipment.
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WARNING
Equipment contains dangerous voltages and can be hazardous if installed or operated incorrectly. non-compliance with warnings or failure to follow the instructions contained in this manual can result in loss of life, severe personal injury or serious damage to property.
Installation
Use qualified, skilled personnel
Follow installation instructions
Connect to correct voltage and supply current
Provide fully accessible electrical Isolation Switch & water supply valves
Training and Supervision
Read and understand the Operating instructions and train all staff
This appliance must not be operated by children or infirm persons
Machine panels must only be removed by suitably qualified and trained personnel – internal hazards include live electrics and very hot surfaces
This appliance is not intended for use as a stepladder
Hot Surfaces
Some surfaces may be hot or very hot
Chemicals
Commercial dishwashing detergents are hazardous – handle with care
Read and follow the safety information found on the labels of detergent containers and Material Safety Data Sheets
Use protective eyewear and clothing if decanting containers
Hot Water
Do not put hands in wash water which may be over 60°C and contain hazardous caustic detergent
Rinse water can be over 90°C
Door safety switches are designed for emergency use only
Cleaning
Do not hose down the machine or splash water over the exterior
Watch for broken glass etc when cleaning the inside of the machine
Service/repair
Under no circumstances the user should attempt to carry out repairs
All service/repair work must be carried out by qualified personnel only
Power Cord Replacement
If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar qualified person in order to avoid a hazard
3 GL - Operator Manual 151007
Unpack
Unpack the machine, check for damage and complete delivery.
Positioning
Place machine on sound waterproof self draining floor and adjust feet to level
Allow room for adjacent chemical containers
Water
Flush supply lines before connection
Connect hose supplied to adjacent accessible isolator valve - 20 mm 3/4 male
Flow rate required - 15 litres per minute
Temperature - 65˚C
Consumption per cycle - 2.6 litres
Pressure required - 200-350 kPa - fit limiter above this pressure
Back Flow - Atmospheric Vacuum Breaker
Potable water quality is required - filter or soften if necessary
Power
Machine shipped with cordset for 15 A 230V 50Hz via adjacent switched outlet.
Easily upgradeable to single phase 25 A 230V 50Hz or three phase 15 A per phase 400V 50Hz
Waste
Connect drain pump hose supplied to upstand or sink waste connection
Detergent
Note that detergent is hazardous - read instructions and handle with care
Insert hose into container of commercial dishwasher low foam detergent
Refer operator procedures
Rinse Fluid
Insert hose into adjacent container of commercial dishwasher rinse fluid
Refer operator procedures
Operation
Run several cycles, ensure that operator has read and understands instructions
Troubleshooting Installation
If machine doesn’t fill after switching on power, check & ensure that hot water supply tap is open, water supply pressure is not below specification.
Installation Checklist
4 GL - Operator Manual 151007
WARNING
Installer must be suitably qualified and ensure compliance with all codes and standards including AS/NZS3500.1.
WARNING
Before installation and commissioning, you must read the safety instructions and warnings carefully and all the warning labels attached to the equipment.
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