Star Headlight & Lantern ULB48 User Manual

Lineum Star Phantom
Lineum Star Phantom
®
Model ULB48-TD
Dual Color Undercover Interior LED Lightbar
IMPORTANT: Please read all of the following instructions before installing your new warning light.
PLIT505 REV. A 6/3/14
Mounting
Please review the Programming section BEFORE mounting your light. There are several options you may wish to set prior to installation.
The
Star Phantom
®
line of lights is designed to be mounted on the inside of your vehicle. They are not intended for exterior applications and are not warranted against water damage.
It is the sole responsibility of the owner to ensure the warning light is secure. Check your light every time you enter the vehicle to ensure that it is mounted securely. The manufacturer assumes no responsibility for the secure mounting of this light.
The following mounting instructions describe the standard, most common way to mount this light. This method may or may not apply to your vehicle. Because vehicles can vary widely in their design, it may be necessary to configure the brackets differently than described. Some applications may require you to design your own custom brackets. The installer assumes all responsibility for the integrity of the installation. It is the sole responsibility of the owner to ensure the light is secure.
P30073-4
(QTY=12)
#8 FLAT WASHERS
P30150-220P
P30054-27
(QTY=2)
#10-32 x 1/2" CARRIAG E BOLT
P30076-8
(QTY=2)
1/4" FLAT WASHER (USE AS SPACER)
(QTY=2)
ATTACHING BRACKE T
P30150-97P
(QTY=2)
DOUBLE SLOTTED "L" BRACKET
P30073-3
(QTY=2)
#8 TOOTH WASHER
P30093-5
(QTY=2)
#8 NUT
P30150-79P
FORKED "L" BRAC KET (Style 1) P30150-189P
FORKED "L" BRAC KET (Style 2)
P30073-4
#8 FLAT WASHER
P30053-24
3
#8 x
" SELF-TAPPING PH ILIPS HEAD SCREW
8
(QTY=2)
P30053-29
3
#8-32 x
" PHILIPS HEAD SCRE W
8
(QTY=6)
P30053-24
3
#8 x
" SELF-TAPPING PHILIPS HEAD SCREWS
8
P30073-4
#8 FLAT WASHERS
P30150-97-2P
(QTY=2)
SLOTTED STRIAGH T BRACKET
-1-
(QTY=2)
(QTY=2)
P30094-10
(QTY=2)
#10-32 SERRATED F LANGE NUT
Mounting (CONT'D)
This light is designed to be mounted in the rear window of a vehicle using both the forked brackets and the corner post brackets. Failure to use both brackets could result in a faulty mount and will void the warranty. If your vehicle is not compatible with these brackets you must custom design mounting brackets
.
Forked Brackets
Corner Post Brackets
FORKED BRACKET INSTALLATION
1. Insert a carriage bolt through one of the 1/4” washers and slide it through the back of each of the brackets. Please note
that washer is used as a spacer on the square neck of the carriage bolt.
P30073-4
#8 FLAT WASH ER
3. Place one of the forked “L” brackets on the bolt and secure it with one of the nuts. Note:
There are two different style forked brackets included. Use the one that suits your application best. Leave the nut
slightly loose to allow for minor adjustments during the remainder of the installation.
2. Remove two of the #8 x 1/2" self-tapping Phillips pan head screws on one side of the light. Using the #8 washers enclosed and assemble as shown to the left.
CAUTION: Take extreme caution not to over tighten the screws!!!
-2-
Forked Bracket Installation (CONT'D)
4. Repeat steps 1-3 for the opposite attaching bracket .
5. Determine an appropriate user-supplied screw to penetrate the headliner and securely mount the bracket to the roof brace (or other mounting location) through the mounting hole in each forked bracket.
CAUTION: Take care to ensure when selecting a screw and drilling the hole that it
Mounting
Hole
is capable of supporting the weight of the light and that it does not penetrate the roof of the vehicle.
Press light tightly
against window
6. Using the slots in the brackets, adjust the light so that it fits tightly against the window, carefully bending the forked brackets, if necessary, and tighten the screws.
Tighten the nuts securing
the mounting brackets
CAUTION: Take extreme caution not to over tighten the screws!!! Over tightening
of the screws can strip the holes.
-3-
CORNER POST BRACKET INSTALLATION
1. After the forked brackets are installed, you will need to attach the corner post mounting brackets.
REAR WINDOW
2. Connect one of the double-slotted "L" brackets to one of the slotted straight brackets using one of the screws, a flat washer, a tooth washer, and a nut.
3. Repeat this using the other double-slotted "L" bracket and slotted straight bracket. You should now have two adjustable "L" mounting brackets.
4.
Connect one bracket to each end of your
®
Phantom
using the screws provided. Loosen
Star
both screws slightly to allow for adjustability when installing the lightbar.
-4-
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