Star Headlight & Lantern TD93DLXT User Manual
INSTALLATION AND INSTRUCTION MANUAL
TRAFFIC DIRECTORS
TD92
TD93
TD93DLXT
TD93DLXT24
PLITSTR241 REV. H 8/31/12
Important
: This product is used to direct traffic. Improper use may
result in vehicular collision, personal injury and/or death. Star
Headlight & Lantern Co., Inc., and its subsidiaries shall not be held
responsible for damages directly or indirectly caused by improper use
of this product. Always carefully consider the effect on traffic that the
selected light pattern will have before engaging the lights.
Before beginning the installation:
- Determine where the Traffic Director is to be mounted (on your lightbar, on
your roof, in your rear window, etc.
- Check to see that there are no obstructions hindering the visibility of your
traffic director.
- Then select a location to mount your controller. The controller must be
located in a dry location out of direct sunlight, free of dirt and dust. Under the
vehicle's instrument panel is usually the best choice.
- Once you have selected these locations, determine the path your cable,
which connects the controller to the Traffic Director, will take. The cable
should exit the left side of the Traffic Director when you are facing both the
stick and the controller.
Depending upon the specific model number, the TD92 and TD93 series come
with either a 15’, 30’, 45’, or 60’ cable pre-installed.
The TD93DLXT series come with a short pigtail out of the side of the light that
attaches to the main harness. The available lengths for the harnesses are 15',
30', 45', and 60'.
Be sure the harness attached to your Traffic Director is long enough for proper
installation. Star does not recommend “splicing in” additional cable when
the supplied cable is too short. If it is too short, you will need to order a
Traffic Director with the correct length cable pre-installed (TD92 and TD93), or
you will need to order a harness of the correct length (TD93DLXT).
-i-
TD77
7
2
8
"
2"
1
1
"
4
15
3
16
"
TD92
3
4
"
"
3
4
"
1
1
"
8
1
1
"
2
1
7
16
2
TD93 / TD93DLXT
13
27
32
1
"
1
13
32
32
"
1
1
"
8
9
"
16
"
1
1
2
-ii-
"
Due to continuous product improvements, we must reserve the right to change any
specifications and information, contained in this manual at any time without notice.
Star Headlight & Lantern Co., Inc. makes no warranty of any kind with regard to this
manual, including, but not limited to, the implied warranties of merchantability and
fitness for a particular purpose. Star Headlight & Lantern Co., Inc. shall not be liable
for errors contained herein or for incidental or consequential damages in connection
with the furnishing, performance, or use of this manual.
Mounting Instructions
Please Note: These instructions are provided as a general guideline only. Some
vehicles may require special mounting, wiring, and/or weather-sealing. This is the
sole responsibility of the installer. Star Headlight & Lantern Co., Inc. assumes no
responsibility for the integrity of the installation for this or any of its products.
1. Caution: There are two vapor vent holes drilled in the bottom slot of the TD92. Check
the extrusion for these holes to be sure they are located at the bottom when you mount
the bar.
2. Each bar light assembly comes equipped with slots along the entire length of the
extrusion that will retain ¼” hex head bolts. The TD92 has slots along the top, bottom,
and rear. The TD93 and TD93DLXT only have slots along the rear.
3. Two “L”-Brackets are included with each traffic director to assist in mounting it to a
lightbar or other secure base. The #TD77-6K L-Bracket Kit is shipped with the TD92.
The 274-LLBK L-Bracket Kit is shipped with the TD93 and TD93DLXT.
NOTICE
TD77-6K
274-LLBK
4. Also included are four ¼” x 20 x ¾” hex head bolts, four flat washers, four split washers,
and four nuts to attach the L-Brackets to your traffic director. You can mount your traffic
director directly to your vehicle using the enclosed bolts or your own ¼“ hex head bolts.
You may also use the enclosed hardware to mount the L-Brackets to your traffic director.
-1-
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