Star Headlight & Lantern 5400 User Manual

INSTALLATION AND INSTRUCTION MANUAL

®

SABRE LIGHTBARS

SABRE LIGHTBARS

SABRE LIGHTBARSSABRE LIGHTBARS

Models

Models

ModelsModels

5364LED, 5462LED, 5464LED and 5564LED

Plus

PLIT445 REV. C 3/11/13

!

When mounting your lightbar, please be sure to keep any radio frequency
sensitive equipment at least 20” from the bar and power cable(s). This is
especially critical in lightbars utilizing strobes. Our strobe power supplies
have been designed to limit RFI emissions, but certain very sensitive
equipment may still be affected. Symptoms may include, but are not
limited to, sporadic operation and degraded performance. Star Headlight
& Lantern Co., Inc. cannot assume any responsibility for any radio
frequency induced malfunction or damage to any radios, sirens, lightbars,
or any other equipment mounted within 20” of a strobe lightbar. Any
antennae mounted in the proximity of the lightbar may cause your radio to
suffer the aforementioned results.

PLEASE NOTE: THE DIRECT MOUNT IS THE STANDARD
MOUNT INCLUDED WITH THE LIGHTBAR.
THE HOOK MOUNTS MUST BE USED ON ALL POLICE AND/
OR OTHER EMERGENCY VEHICLES!!!
THE HOOK MOUNTS ARE SOLD SEPARATELY. THEY ARE
NOT INCLUDED WITH EACH LIGHTBAR. THEY MUST BE
ORDERED SEPARATELY. SEE THE ACCOMPANYING
HOOK MOUNT MANUAL FOR A COMPLETE LIST OF
AVAILABLE MOUNTS AND KNOWN VEHICLE
APPLICATIONS.

I

t is the sole responsibility of the owner to ensure the lightbar is
mounted securely. Check your light every time you enter the
vehicle to ensure that it is mounted securely. The manufacturer
assumes no responsibility for the secure mounting of this light.

This light uses state-of-the-art Light Emitting Diode (LED) technology. This warning
light is comprised of ultra-high intensity LEDs that are operated by a micro-controller
to efficiently produce light output with lifetimes up to 100,000 hours.

-i-

Please Note: These instructions are provided as a general guideline only. Specific
mounting, wiring, and/or weather-sealing may be necessary and are the sole
responsibility of the installer. Star Headlight & Lantern Co., Inc. assumes no
responsibility for the integrity of the installation for this or any of its products.

Table of Contents

WARNINGS i

QUICK-INSTALL WIRING GUIDE 1-2

MOUNTING INSTRUCTIONS 3

(For Mounting see Mounting Bracket Manual)

WIRING INSTRUCTIONS 3-6

Direct Wiring Guide 3-4
Electrical Connections 5
Wire Functions 6

PATTERN PROGRAMMING 7-8

Flash Patterns 7
Synchronization 8
Low Voltage Detection 8

TROUBLESHOOTING 9

PARTS 10-11

SWITCHES 12

WARRANTY 13

SERVICE 13

Due to continuous product improvements, we must reserve the right to change any specifications and information,
contained in this manual at any time without notice. Star Headlight & Lantern Co., Inc. makes no warranty of any
kind with regard to this manual, including, but not limited to, the implied warranties of merchantability and fitness
for a particular purpose. Star Headlight & Lantern Co., Inc. shall not be liable for errors contained herein or for
incidental or consequential damages in connection with the furnishing, performance, or use of this manual.

-ii-

NOTICE

QUICK-INSTALL WIRING GUIDE

WIRE COLORS AND FUNCTIONS WILL VARY FROM HARNESS TO
HARNESS. PLEASE BE SURE TO CORRECTLY IDENTIFY YOUR
HARNESS AND USE THE CORRESPONDING TABLE. IN ADDITION, ALL

!

LIGHTBARS ARE SHIPPED WITH A WORKSHEET THAT IDENTIFIES THE
FUNCTION FOR EACH WIRE COLOR IN THAT SPECIFIC LIGHTBAR.

11-Wire Harness

Green w/Yellow Not Used or Optional Component

White w/Brown Not Used or Optional Component

Brown Rear Enable (Turns on Rear Facing M-Tech Plus™ Lights)

Orange Front Enable (Turns on Front Facing M-Tech Plus™ Lights)

White Synchronization (Used to synchronize two or more lights together)

Green

Purple High/Low Select (Optional - Ground for low intensity)

Red w/Green

Red

Black Ground (Connect to the negative side of the battery)

Bare Ground (Shield - Connect to a good chassis ground)

Passenger Side Pattern Select (Touch and release to +12-24 VDC to
change patterns)

Driver Side Pattern Select (Touch and release to +12-24 VDC to change
patterns)
Power (Connect to constant +12-24 VDC †)

20-Wire Harness Wiring

Blue Driver Side Alley Light (Switched +12VDC Only)

White w/Blue ICL Power (Intersection Clearing Lights)

White w/Yellow Front Corner (Controls any lights in the front corners other than ICL)

Orange w/Yellow

Brown w/Yellow Not Used or Optional Component

Red

Red w/Green

Purple Optional - High/Low (Ground for low intensity)

Green w/Yellow Front Center (Controls any lights in the front centers)

Red/Black

White w/Brown Alt. Front Center (Controls any alternate lights in the front centers)

Green w/Red Rear Center (Controls any lights in the rear centers)

Brown w/Red Not Used or Optional Component

Orange w/Red Rear Enable (Turns on Rear Facing M-Tech Plus™ Lights)

White w/Red Synchronization (Used to synchronize two or more lights together)

Yellow w/Black Alt. LED 1 (Controls any alternate LED lights)

White w/Black Alt. LED 2 (Controls any additional alternate LED lights)

Gray

Black Ground (Connect to the negative side of the battery)

Bare Ground (Shield - Connect to a good chassis ground)

† -

The Red wire MUST be connected to +12VDC for the front and rear warning LEDs to operate. If you
are NOT utilizing a separate Front and Rear enable function, you may connect the Red wire, along with
the Front enable wire and Rear Enable wire to +12-24VDC through your On/Off switch.
If you ARE using a separate Front and Rear Enable function, connect this wire to constant +12-24VDC.

Please note: When the red POWER wire is connected to constant power the light will draw a small
current (20 mA). If your vehicle will be sitting for extended periods of time (i.e. more than a few days), it
is recommended all power wires be routed through an ignition switched power source.

Front Enable (Turns on Front Facing M-Tech Plus™ Lights)

Power (Connect to constant +12-24 VDC †)
Passenger Side Pattern Select (Touch and release to +12-24 VDC to

change patterns)

Driver Side Pattern Select (Touch and release to +12-24 VDC to
change patterns)

Passenger Alley (Switched +12VDC Only)

(271-PHANTOM)

(271RAZOR)

-1-

QUICK-INSTALL WIRING GUIDE

WIRE COLORS AND FUNCTIONS WILL VARY FROM HARNESS TO
HARNESS. PLEASE BE SURE TO CORRECTLY IDENTIFY YOUR
HARNESS AND USE THE CORRESPONDING TABLE. IN ADDITION, ALL

!

LIGHTBARS ARE SHIPPED WITH A WORKSHEET THAT IDENTIFIES THE
FUNCTION FOR EACH WIRE COLOR IN THAT SPECIFIC LIGHTBAR.

14-Wire Harness Wiring

Light Blue Optional - High/Low (Ground for low intensity)

Orange Rear Enable (Turns on Rear Facing M-Tech Plus™ Lights)

Yellow Left Stop (+12VDC Only - Used only if you have STT lights in your bar)

Green Right Stop (+12VDC Only - Used only if you have STT lights in your bar)

White w/Orange Work Lights (+12VDC Only - Used only if you have worklights in your bar)

Brown Tail (+12VDC Only - Used only if I.D. or STT lights are in your bar)

Red

Red w/White Not Used or Optional Component

Red w/Green

Black w/Green

White w/Green Front Enable (Turns on Front Facing M-Tech Plus™ Lights)

Gray Synchronization (Used to synchronize two or more lights together)

Black Ground (Connect to the negative side of the battery)

Bare Ground (Shield - Connect to a good chassis ground)

Power (Connect to constant +12-24 VDC †)

Passenger Side Pattern Select (Touch and release to +12-24 VDC to

change patterns)
Driver Side Pattern Select (Touch and release to +12-24 VDC to

change patterns)

16-Wire Harness Wiring

Light Blue Driver Side Alley Light (Switched +12VDC Only)

White w/Brown Pursuit (Used only if Pursuit lights are in your bar)

White w/Blue ICL Power (Intersection Clearing Lights)

Green w/Yellow Takedowns (Used only if Takedown lights are in your bar)

Red

Red w/Black

Red w/White Synchronization (Used to synchronize two or more lights together)

Red w/Green

Black w/Green Rear Enable (Turns on Rear Facing M-Tech Plus™ Lights)
White w/Green Front Enable (Turns on Front Facing M-Tech Plus™ Lights)

Orange Not Used or Optional Component

White Rear Flashers (Used only if Rear Flashers are in your bar)

Orange w/Red Optional - High/Low (Ground for low intensity)

Gray

Black Ground (Connect to the negative side of the battery)

Bare Ground (Shield - Connect to a good chassis ground)

† -

The Red wire MUST be connected to +12VDC for the front and rear warning LEDs to operate. If you
are NOT utilizing a separate Front and Rear enable function, you may connect the Red wire, along
with the Front enable wire and Rear Enable wire to +12-24VDC through your On/Off switch. If you
ARE using a separate Front and Rear Enable function, connect the Red wire to constant +12-24VDC.

Please note: When the red POWER wire is connected to constant power the light will draw a small
current (20 mA). If your vehicle will be sitting for extended periods of time (i.e. more than a few
days), it is recommended all power wires be routed through an ignition switched power source.

Power (Connect to constant +12-24 VDC †)
Driver Side Pattern Select (Touch and release to +12-24 VDC to

change patterns)

Passenger Side Pattern Select (Touch and release to +12-24 VDC to
change patterns)

Passenger Alley (Switched +12VDC Only)

(271-TOWBAR)

(271-STROBE)

-2-

Mounting Instructions

Please review the separate Mounting Bracket manual that
is also enclosed with your bar for mounting instructions.

Wiring Instructions

All standard lightbar models are designed for 12VDC negative ground vehicles
only. Reverse polarity will cause serious damage to the lightbar and/or vehicle.

Contact the automotive dealer if there are any doubts about the polarity of your vehicle.

Direct Wiring Guide

PLEASE NOTE: If you are using the existing wire harness supplied with the lightbar,

If the wire supplied is too short, Star recommends direct wiring to the terminal block on

the inside of the lightbar, rather than making connections to the end of the wire that is
supplied. This lightbar is designed so that no wire connectors are needed and only a few
common tools are necessary in order to do this. Direct wiring allows the wire connections
to the lightbar to be made in a clean and dry environment, avoiding any problems that may
arise due to weathering on external connections. There is also an increase in voltage loss
with the addition of each connection. Wiring directly inside the lightbar reduces the number
of connections. However, making connections to the wires already provided is an
acceptable alternative, as long as these connections are good electrical connections and
are resistant from weathering effects. For direct wiring into the lightbar, follow the
instructions listed below.

1. Determine the number of wires that you will need to run. Your lightbar may not use all of
the wires in the harness that was shipped with the lightbar. Please note which functions
your bar has, then review the lists on pages 1-2 to determine which wires you will need
to connect. The bare drain wire in our harness is optional (but recommended) and is
only necessary if you are experiencing RFI problems.

2. Locate the end of the lightbar into which the wire harness runs. The black terminal block(s),
which you will be making your wire terminations to, should also be located at this same end.

3. Remove the dome lens at this end of the lightbar:

Step A: Loosen the four screws holding each dome on.
Step B: Lift the dome off of the base

Step C: When all work is

exposing the interior components.

completed, reverse
the steps to reinstall
the dome, taking
care that the gasket
is properly aligned.

Step A

Step

B

-3-

(Direct Wiring Guide CONT’D)

4. The wiring harness will connect to one or more terminal blocks inside the lightbar. All of

the wires coming from the harness are terminated on one side of the terminal block and
the wires leading to the internal components terminate on the opposite side of the
terminal block. The Wiring Guide on pages 1-2 lists the wire colors from the harness in
the same order as they are connected to the terminal block(s). Using the Wiring Guide,
note which end of the terminal block(s) the wires in your harness start from.

5. Loosen the screws on the HARNESS SIDE of the terminal block and remove the harness.

Remember that there may be “dead” wires from the harness connected to the terminal
block inside your lightbar, but there will be no wires connected to the terminal across from
them. These are extra wires in the harness that are not used. Replacing these wires in
your new harness is not necessary.

6. Run the new external wires up through the wire bushing into the base and to the terminal

block(s). Use the Wiring Guide to help determine where each of your new wires should
be connected.

7. Strip each wire 1/4". Connect the external wires to the proper poles of the terminal block

by inserting the stripped portion of the wire under the rising clamp screw and tightening
down the screw. Note that no wire terminals are needed for connecting wires to this
terminal block.

Be sure to check that no strands of wire are loose and shorting to the
adjacent terminal or to the base of the lightbar.

All switches used should be rated for at least 125% of their rated load.

Please note that your lightbar may have more or fewer
wires in the harness or from the lightbar, and it may or

may not use terminal jumpers as pictured below.

From Lightbar Components

These

Remove

From Wire Harness

BLACK

-4-

Electrical Connections

All standard lightbar models are designed for 12VDC negative ground vehicles
only. Reverse polarity will cause serious damage to the lightbar and/or vehicle.

Contact the automotive dealer if there are any doubts about the polarity of your vehicle.

RF INTERFERENCE

Please take the following steps to help eliminate any Radio Frequency Interference (RFI)
with your two-way radio.

• DO NOT run the power wire for the lightbar along same path as any antenna wires.

• DO NOT run the power wire for the lightbar along same path as any radio power wires.

• DO NOT tap power for the lightbar off of the radio power wires.

• DO NOT mount the lightbar within 20” of any antennae. Sometimes mounting the

lightbar or antenna over by just one foot can make a large difference in the
interference.

• Ensure the black wire from the lightbar has a good connection to the negative side of
the battery.

• For all standard Sabre lightbars, 15 feet of cable (plus a drain wire and a foil shield) is
supplied with the bar. All wires are color coded and sized at the correct gauge. If this
length is not sufficient, it is recommended that the wire harness be completely replaced
with the only connections to be made directly at the terminal block inside the lightbar.
This will reduce the number of wire connections and help prevent any weathering
problems on these connections. Refer to the Direct Wiring Guide on pages 3-4 for
further instructions on this.

• CAUTION: All wires and switches should be rated for at least 125% of their
maximum current load. In addition, all wires connected to the positive terminal of the

battery should be fused at the battery for 125% of their rated load. The load can be
calculated by adding all lamp wattages and dividing by 13. (Load <Amps> = Total
Watts / 13 volts) Do not use 1/4" diameter glass fuses, as they are not suitable for
continuous duty above 20 amps. If you are unsure of the current draw, please contact
our Customer Service Department.

• TESTING THE LIGHTBAR BEFORE IT IS PROPERLY FUSED & INSTALLED WILL
VOID THE WARRANTY!!

• The black ground wire should be connected to the negative terminal of your vehicle’s
battery. This wire should be as short as possible in order to minimize the voltage loss
in this wire and reduce any chance of overheating.

• Your harness will contain all of the colored wires in its corresponding harness. Most
applications though, will not use every wire. The “dead” wires in the harness will be
connected to the terminal block inside your lightbar, but there will be no wires
connected to the terminal across from them. These “dead” wires can be used for
additional components that may be added at some point in the future, or they may be
used to separately switch components that are currently wired together.

• Since many of the lightbars we build have custom components, and numerous different
harnesses are used, wire colors WILL vary. You can use the Wire Guide on pages 1-2
or the worksheet shipped with each bar to identify the function of each wire If you are
still unsure of the function of a particular wire, you may test the function by grounding
the black wire and applying +12VDC to the wire in question. Be sure to use a 20-amp
fuse when testing.

-5-

Wire Functions

WIRE COLORS AND FUNCTIONS MAY VARY FROM
HARNESS TO HARNESS. ALL LIGHTBARS ARE SHIPPED
WITH A WORKSHEET THAT IDENTIFIES THE FUNCTION

!

FOR EACH WIRE COLOR IN THAT SPECIFIC LIGHTBAR.

Ground - Connect to the negative side of the battery.

Bare/Shield - Connect to the negative side of the battery.

Power (Red) - Connect to +12 VDC through your switch. Be sure to use a 10 amp fuse when

connecting the switch to the positive side of the power supply.

The Red wire MUST be connected to +12VDC for the front and rear M-Tech
Plus™ LEDs to operate.

Please note: When the red POWER wire is connected to constant power the

light will draw a small current (20 mA). If your vehicle will be sitting
for extended periods of time (i.e. more than a few days), it is
recommended all power wires be routed through an ignition
switched power source.

Front Enable - When the red POWER wire has power to it, applying +12VDC to the Front

Enable wire will switch the front M-Tech Plus™ lights on independently from the

Rear Enable - When the red POWER wire has power to it, applying +12VDC to the Rear

rear M-Tech Plus™ lights.

Enable wire will switch the rear M-Tech Plus™ lights on independently from the
front M-Tech Plus™ lights.

If you do not need independent control of the front and rear M-Tech
Plus™ lights, it is recommended that you connect all THREE wires
(Power, Front Enable, and Rear Enable) together through your switch.

Driver Side Pattern Select - Touch and release to +12 VDC to change the flash pattern on

the Driver side M-Tech Plus™ array (see page 7).

Passenger Side Pattern Select - Touch and release to +12 VDC to change the flash pattern on

the Passenger side M-Tech Plus™ array (see page 7).

High/Low - Used for switching between High and Low power.

• Leave disconnected for High Power only (cover with wirenut or tape).

• Connect to Ground for Low Power only.

Synchronization - Using this wire, two or more M-Tech Plus™ circuits or lights can

• Connect to Ground through a switch for High/Low switching.

be synchronized with one another. If you will be synchronizing two or more
units together, or synchronizing this light with other approved synchronizable
lights, leave this wire disconnected for now. Connect the SYNC wires from
all units together ONLY AFTER PROGRAMMING them for the same pattern
(see Pattern Programming on page 7).

Additional components - If your bar contains any additional components including, but not

limited to, those listed below, applying +12VDC to the appropriate
wire will activate those components:

•

Driver Alley

•

Passenger Alley

•

Intersection Clearing Lights

•

Takedown Lights

•

Pursuit Lights

•

Rear Flashers

•

Work Lights

•

Right Stop Lights

•

Left Stop Lights

•

Tail Lights

•

I.D. Lights

•

Additional LED Lights

•

Additional Strobe Lights

•

Additional Rotating Lights

Please Note: ONLY the M-Tech Plus heads are +12-24VDC. All other components are +12VDC only.

-6-

Pattern Programming

Before changing the pattern, please review these key points about programming the lightbar:

• The default pattern for this lightbar will produce an Alternating Quintflash pattern that
alternates between the two halves of both the passenger side and driver side (9 sec shortcut).

• The driver's side circuit and passenger's side circuit are programmed with different wires. The
colors will vary depending upon your harness. Review the chart on page 1 that corresponds to
your harness to identify the color of each of the programming wires.

• The two sides are usually programmed at the same time by connecting the two pattern
programming wires together. The only exception typically will be when you wish to set the two
sides for patterns that differ from one another.

Flash

Pattern #

10 Alternating Variable

11

12

13

14

15

16 Simultaneous Quad w/Post Pop (Phase 1)

17 Simultaneous Quad w/Post Pop (Phase 2)

18 Alt. Triple, Alt. Non-Synch Double, Alt. Quint, Flicker

19 Steady burn one side, Other side Single Flash

20 Cycle All

21 ☼ Quad w/Post Pop, Fast Double w/Post Pop ☼
22 ☼ Alternating Non-Synch Double ☼
23 ☼ Swing, Flicker ☼
24 ☼ Slow Double, Fast Double ☼
25 ☼ Alternating Fade ☼
26 ☼ Simultaneous Flicker (Phase 1) ☼ 15Sec
27 ☼ Simultaneous Flicker (Phase 2) ☼
28 ☼ Simultaneous Tripleflash (Phase 1 ☼)
29 ☼ Simultaneous Tripleflash (Phase 2) ☼
30 ☼ Simultaneous Doubleflash (Phase 1) ☼
31 ☼ Simultaneous Doubleflash (Phase 2) ☼
32 ☼ Simultaneous Quadflash (Phase 1) ☼
33 ☼ Simultaneous Quadflash (Phase 2) ☼
34 ☼ Sim. Quad (Phase 1), Alt. Triple, Sim. Flicker (Phase 1), Alt. Fast Double ☼
35 ☼ Sim. Quad (Phase 2), Alt. Triple, Sim. Flicker (Phase 2), Alt. Fast Double ☼

Pattern Shortcuts: Hold Pattern Select Wire to +12VDC for indicated time.

☼

Patterns 21-35 are NOT included in the Amber Value versions

M-Tech Plus™ Warning Light Pattern Description Shortcut

1 Alternating Flicker

2 Alternating Fast Double Flash

3 Alternating Triple Flash

4 Alternating PSU Flicker

5 Alternating PSU Random

6 Alternating Quad Flash

7 Alternating Quad Flash w/Post-Pop

8 Alternating Single Flash

9 Alternating Slow Double Flash

Alternating Post Pop (Amber Value versions)
Alternating Quintflash (All others)

Alternating Random (Amber Value versions)
Swing (All others)

Alternating Quintflash (Amber Value versions)
Alternating Fast Doubleflash, Alternating Flicker (All others)

Alternating Fast Doubleflash, Alternating Flicker
Alt. Quad, Alt. Flicker, Alt. Double, Flicker (All others)

Alt. Quad, Alt. Flicker, Alt. Double, Flicker
Counter Clockwise Rotation (All others)

(Amber Value versions)

(Amber Value versions)

9Sec

(SHORTCUT FOR ALL EXCEPT

AMBER VALUE VERSIONS)

9Sec

(SHORTCUT FOR AMBER

VALUE VERSIONS ONLY)

3Sec

6Sec

12Sec

-7-

Synchronization

You can synchronize up to six total approved lights.

If you will be synchronizing your light with any of our products, please note the
following:

• All units that are to be synchronized MUST have the same Pattern Type.

• To check pattern compatibility with other products, review the Pattern List for

each product, noting the Pattern Type. Certain patterns are compatible with some lights,
but not compatible with others.

• Programmable Flash Patterns can vary between our different lights, but Pattern Types F,

G, H, I, & J are fully compatible patterns with ALL of our other products.

• Program the Pattern(s) for each light PRIOR TO connecting the synchronization

wires together.

• All Synchronized Units must be switched ON/OFF by the same power switch.

Low Voltage Detection

The S8070-346-2**circuit, used in these lightbars (excluding the Amber Value versions), has Low Voltage
Detection. With this feature the circuit senses the input voltage and flashes a fast pattern (approximately
16 cycles per second) to indicate to the user that the battery voltage has dropped below 10V). Once the
input voltage returns to normal (greater than 12V) the unit will return to the normal flashing.

-8-

Troubleshooting

Symptom Possible solutions

Flash Pattern is not changing Pattern select wire must be pulled to +12VDC to

Unit stuck in high power High/Low wire must be grounded to activate

Bar is not synchronizing with
other product

One single LED is out. The entire flasher board will need to be

One complete half of the bar is
out.

If the bar is experiencing erratic
flashing or side to side
synchronizing within the bar is
not working.

change pattern.

low power mode.

-Check to ensure all desired lights to be
synchronized have the capability of being
synchronized.

-Check to ensure synchronization wire is
connected to all units that are desired to be
synchronized.

-Check to ensure all lights to be synchronized
are set to same Pattern Type.

-Ensure that the entire system that is desired to
be synchronized is powered up at the same
time via the same switch.

-Ensure that the total amount of synchronizable
products in the system does not exceed 6 lights.

replaced.

-Check wiring to the flasher board that is
experiencing the problem.

-The entire LED board on that side may need to
be replaced.

-Ensure both sides are set to the same Pattern
Type.

-Ensure synchronization wire is connected
between both flasher boards internally.

-Ensure both flasher circuits in the bar are
powered from the same power switch.

-9-

Sabre

Parts

Lower Level LEDs

LDALDA LDALDA LDA

Bulbs and Tubes

2073-H50S

(4 amps)

50-WATT SHORT HALOGEN BULB
(FOR ROTATORS AND TAKEDOWNS)

2073-1157

(2.1 amps)

STOP-TURN-TAIL BULB

2073-H27

(2.1 amps)

27-WATT HALOGEN BULB
(LOWER LEVEL)

2073-94

(1 amp)

INCANDESCENT DIRECTIONAL
ARROW BULB

820-14TDAK

LDA

Mirrors

LDALDA

(8 amps max)

LOWER LEVEL INCANDESCENT ARROWSTICK FOR
INTERCEPTOR w/TD77-2 CONTROLLER & CABLE

820-14TDK46

LOWER LEVEL LED ARROWSTICK FOR 46"
BARS w/TD77-2 CONTROLLER & CABLE

820-14TDK56

LOWER LEVEL LED ARROWSTICK FOR 56"
BARS w/TD77-2 CONTROLLER & CABLE

820-14TDK6*

LOWER LEVEL 6 ARRAY LED ARROWSTICK
w/TD77-2 CONTROLLER & CABLE (*=A,R)

820-14D1-*

1 LOWER LEVEL LED ARRAY
For Flashers or STT (*=A,B,R,BR)

820-1LDF*

1 LOWER LEVEL LED ARRAY (820-14D1*)
w/LDF369 FLASHER (*=A,B,R,BR)

820-2LDFK-**

2 LOWER LEVEL LED ARRAYS
w/LDF369 FLASHER (*=A,B,R,BR)

820-14LDSTTK

2 LOWER LEVEL RED LED ARRAYS
w/LDF389 STT FLASHER

820-4LDFK-****

4 LOWER LEVEL LED ARRAYS
w/LDF369 FLASHER (*=A,B,R,BR)

820-14D2-*

LOWER LEVEL DOUBLE LED ARRAY (*=A,R)

820-14D3-*

LOWER LEVEL TRIPLE LED ARRAY (*=A or R)

S520-DLX6LL-1*

DLX6 LOWER LEVEL LED

S520-308LL-4*

BATWING LED

(2 amps max)

(2 amps max)

(1.5 amps max)

(0.65 amps)

(0.65 amps)

(1.3 amps max)

(1.3 amps max)

(0.5 amps max)

(0.75 amps max)

520-29-1

SMALL V-MIRROR FOR
SABRE AND RAZOR LIGHTBARS

520-29

MEDIUM V-MIRROR FOR
SABRE AND RAZOR LIGHTBARS

520-292

MEDIUM DOUBLE V-MIRROR
FOR SABRE AND RAZOR LIGHTBARS

520-29-3

LARGE 100° V-MIRROR
FOR SABRE AND RAZOR LIGHTBARS

Please note that these items are not drawn to scale.

(2.6 amps max)

Power Supplies/Flashers

TD77-2

TRAFFIC DIRECTOR CONTROL BOX

LDC-TD

LED CONVERTER CIRCUIT FOR TD77-2
WHEN USED w/M-Tech HEADS

FM3662

2.4 FPS HALOGEN FLASHER

LDF398

8-OUTPUT LED FLASHER FOR M-TECH HEADS
(20 OUTPUT TERMINALS)

LDF369

2-OUTPUT LED FLASHER FOR ALL
NON-M-TECH HEADS (8 OUTPUT TERMINALS)

LDF389

STT CONTROLLER FOR LOWER LEVEL
LINEAR LED HEADS (820-14D1-R)

Domes, Filters, and Lenses

520-21-*

UPPER END DOME
(*= A, B, C, G, or R)

520-22-*

UPPER CENTER DOME
(*= A, B, C, G, or R)

820-21L-*

LOWER INTERCEPTOR/SABRE
END DOME (*= A, B, C, G, or R)

520-22L-*

LOWER INTERCEPTOR/SABRE
CENTER DOME (*= A, B, C, G, or R)

820-100LL-*

COLOR FILTER FOR LOWER
LEVEL LIGHTS (*=A,B,G,R)

Miscellaneous

820-39-PB

DIRECT MOUNT KIT

HOOK MOUNTS

THESE ARE PICTURED IN THE HOOK MOUNT MANUAL
AND WORK IN CONJUNCTION WITH THE 820-39P*

* = COLOR (White, Black, Clear, or Gray)

30047-61

DOME GASKETING (1 FOOT)

30053-33

TOP DOME SCREWS

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DHF

LDH

LDHLDH LDH

LDF

LDF

LDF LDF LDF

520-51

DH

DHF

DHF

DHP

LDH

LDH

LDHLDH

LDF

(2.1 amps)

LOW PROFILE UPPER LEVEL
TAKEDOWN / WORKLIGHT

520-51F

(2.1 amps)

LOW PROFILE UPPER LEVEL
FLASHING LIGHT

520-51FK*

(2.1 amps)

2-LIGHT LOW PROFILE HALOGEN
FLASHER KIT w/FM3662 FLASHER
FRONT or REAR (*=F or R)

520-51HP

(2.1 amps max)

LOW PROFILE UPPER LEVEL
TAKEDOWN/PURSUIT LIGHT

520-51LED

(1.0 amps max)

UPPER LEVEL LED
TAKEDOWN/WORK LIGHT

520-51-35W

UPPER LEVEL DIRECTIONAL
HALOGEN TAKEDOWN/WORKLIGHT

820-14 or 820-14LDH

LOWER LEVEL DIRECTIONAL HALOGEN LIGHT

820-14LAL

LOWER LEVEL ALLEY LIGHT

820-14ALK

LDH

LOWER LEVEL ALLEY LIGHT KIT

820-14DHK*

LOWER LEVEL DIRECTIONAL HALOGEN
2-LIGHT KIT (TAKEDOWNS/WORKLIGHTS)

820-14DHK4*

LDH

LOWER LEVEL DIRECTIONAL HALOGEN
4-LIGHT KIT (TAKEDOWNS/WORKLIGHTS)

820-14STT

LSTT

LOWER LEVEL STOP/TAIL/TURN LIGHT

820-14LDF

LDF

LOWER LEVEL FLASHING LIGHT

520-14DHFK*

LOWER LEVEL 2-LIGHT FLASHER KIT w/FM3662-S
FLASHER FRONT or REAR (*=F OR R)

520-14DHFK4*

LOWER LEVEL 4-LIGHT FLASHER KIT w/FM3662-S
FLASHER FRONT or REAR (*=F OR R)

(2.0 amps max)

(2.1 amps)

(2.1 amps)

(4.2 amps max)

(*=F or R)

(*=F or R)

(2.1 amps)

(1.05 amps)

(*=F or R)

(*=F or R)

Sabre

Upper Level

(4.2 amps max)

(8.4 amps max)

(2.1 amps max)

(4.2 amps max)

Parts

(cont'd)

Lower Level

LTP LTP LTP

LDH3903-*

(0.4 amps max)

LOW PROFILE 3-ARRAY
LINEAR LED HEAD (*=COLOR)

LDH3903K2-*

2-HEAD LINEAR 3-LED KIT
w/LDF369 FLASHER (*=A,B,C,R,BR)

LDH3903K4-*

4-HEAD LINEAR 3-LED KIT
w/LDF369 FLASHER (*=A,B,C,R,BR)

LDH3906-1-*

LOW PROFILE 6-ARRAY
LINEAR LED HEAD (*=COLOR)

LDH6K2-1**

2-HEAD LINEAR 6-LED KIT
w/LDF369 FLASHER (*=A,B,C,R,BR)

LDH6K4-*

4-HEAD LINEAR 6-LED KIT
w/LDF369 FLASHER (*=A,B,C,R,BR)

520-DLXT-**

DLXT HEAD
(*=A,B,C,R,BR)

820-14LTP

LTP

LOWER LEVEL TAKEDOWN/PURSUIT LIGHT

520-14DHPK*

LOWER LEVEL 2-LIGHT TAKEDOWN/PURSUIT KIT

LTP

LTP

w/FM3662 FLASHER FRONT or REAR (*=F OR R)

520-14DHPK4*

LOWER LEVEL 4-LIGHT TAKEDOWN/PURSUIT KIT

LTP

w/FM3662 FLASHER FRONT or REAR (*=F OR R)

820-14ICL

L

C

I

LOWER LEVEL INTERSECTION CLEARING LIGHT

I

C

820-14ICLK

L

L

C

I

LOWER LEVEL INTERSECTION CLEARING
LIGHT KIT w/FM3662 FLASHER

920-37

SINGLE ID/MARKER LIGHT FOR 820-38-1

820-36

TRIPLE I.D./MARKER LIGHT BRACKET ONLY

820-38-1

TRIPLE I.D./MARKER LIGHT BRACKET
WITH THREE 920-27 ID LIGHTS

(0.8 amps max)

(1.6 amps max)

(0.8 amps max)

(1.6 amps max)

(3.2 amps max)

(0.61 amps max)

(2.1 amps max)

(*=F or R)

(2.1 amps max)

(2.1 amps max)

(0.33 amps)

(1 amp)

(*=F or R)

(4.2 amps max)

(8.4 amps max)

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Optional Switch Boxes

SP3860-1 SP3860-4

SP3860-2 SP3860-3

SP1515 SB1515

ROTATORS

ROTATORS

STROBES

SP3015

LEFT

STROBES

RIGHT

ALLEY

ALLEY

SB4020

LEFT

RIGHT

ALLEY

ALLEY

SB4020T

LIGHTS

SB3015

WORK

LIGHTS

FLASHERS

GRILL

MODE

1 2 3

LIGHTS

HEADLIGHT

FLASHER

CORNER

LIGHTS

TAKE

DOWN

SB4040

WORK

FLASHERS

SB4425

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Warranty

ONE YEAR LIMITED WARRANTY

The manufacturer warrants each new product, under normal use, against factory defects in material
and workmanship for one year after the date of purchase. The manufacturer warrants the LED
components in this light against factory defects in material and workmanship for five years after the
date of purchase. The owner will be responsible for returning to the Service Center any defective
item(s) with the transportation costs prepaid. The manufacturer will, without charge , repair or
replace at its option, products, or part(s), which its inspection determines to be defective. Repaired
or replacement item(s) will be returned to the purchaser with transportation costs prepaid from the
service point. A copy of the purchaser's receipt must be returned with the defective item(s) in order
to qualify for the warranty coverage. If a copy of the receipt is not provided, the warranty period
shall cover five years from the date of manufacture.

Exclusions from this warranty include, but are not limited to, bulbs, strobe tubes, domes, and/or the
finish. This warranty shall not apply to any light, which has been altered, such th at in the
manufacturer's judgment, the performance or reliability has been affected, or if any damage has
resulted from abnormal use or service. This warranty does not apply to defect or damage occurring
as a result of disaster, acciden t, abuse, misuse, lightning, power surges, or failure to follow instructions
in any enclosed manuals. Any damage or defects occurring as a result of any unauthorized service
or repairs by unauthorized persons shall be excluded from this warranty.

There are n o warranties expressed or implied (including any warranty of merchantability or f itness),
which extend these warranty period. The loss of use of the product, loss of time, inconvenience,
commercial loss or consequential damages, including costs of any labor, are not covered. The
manufacturer reserves the right to change the design of the product without assuming any
obligation to modify any product previously manufactured.

This warranty gives you specific legal rights. Y ou might also have additional rights that may vary from
state to state. Some states do not allow limitations on how long an implied warranty lasts. Some
states do not allow the exclusion or limitation of incidental or consequential damages. Therefore,
the above limitation(s) or exclusion(s) may not apply to you.

LED FIVE YEAR LIMITED WARRANTY

If you have any questions concerning this or any other product, please contact our

Customer Service Department at [phone].

If a product must be returned for any reason, please contact our

Customer Service Department to obtain a Returned Materials Authorization

number (RMA #) before you ship the product back.

Please write the RMA # clearly on the package near the mailing label.

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