Star Headlight & Lantern 400A-LED User Manual

INSTALLATION AND INSTRUCTION MANUAL

200A SERIES

200C SERIES
200E SERIES

400A

450A SERIES

CAUTION: All of our DC powered warning lights are polarity sensitive.
These lights are polarity protected only if the appropriate fuse is used.
All wires connected to the positive terminal of the battery should be
fused at the battery for their rated load. Testing the light before this
fuse is properly installed will void the warranty on the light.

These lights are standard negative ground. Isolated or floating units for
positive ground vehicles are clearly labeled and are available upon request. In
this case connect the power to the proper polarity as marked on the wires.

ONE YEAR LIMITED WARRANTY

The manufacturer warrants each new product against factory defects in material and
workmanship for one year after the date of purchase. The owner will be responsible for returning
to the Service Center any defective item(s) with the transportation costs prepaid. The
manufacturer will, without charge, repair or replace at its option, products, or part(s), which its
inspection determines to be defective. Repaired or replacement item(s) will be returned to the
purchaser with transportat ion costs prepaid from the service po int. A copy of the purchaser's
receipt must be returned with th e defective item(s) in order to qualify for the warranty coverage.
Exclusions from this warranty include, but are not limited to, bulbs, strobe tubes, domes, and/or the
finish. This warranty shall not apply to any light, which has been altered, such that in the
manufacturer's judgment, the performance or reliability has be en affected, or if any damage has
resulted from abnormal use or service.

There are no warranties expressed or implied (including any warranty of merchantability or fitness),
which extend this warranty period. The loss of use of the product, loss of time, inconvenience,
commercial loss or consequential damages, including costs of any labor, are not covered. The
manufacturer reserves the right to change the design of the product without assuming any
obligation to modify any product previously manufactured.

This warranty gives you specific le gal rights. You might also h ave additional rights that may vary
from state to state. Some states do not allow limitations on how long an implied warranty lasts.
Some states do not allow the exclusion or limitation of incidental or consequential damages.
Therefore, the above limitation(s) or exclusion(s) may not apply to you.

If you have any questions concerning this or any other product,

please contact our Customer Service Department at [phone].

If a product must be returned for any reason, please contact our Customer Service Department

to obtain a Returned Materials Authorization number (RMA #) before you ship the product back.

Please write the RMA # clearly on the package near the mailing label.

PLITSTR101 REV. E 9/16/11

Mounting Toggle Wing Models

1. Your new warning light comes complete with a rubber mounting gasket, 2 toggle wings,
2 threaded rods, 2 neoprene washers, 2 steel washers, 2 nuts, and 2 self-locking nuts.

2. Mark two mounting holes on
7” centers for the 400A, and
450A Series or 3½” centers

5

" DIA.

8

for the 200C or 200E series
and mark a spot for the wire
hole centered directly
between them.

3. Drill a 5/8" hole in the outer two marked locations. Then drill a 3/8" hole in the center
marked location for your wires to run through. CAUTION: Take care not to drill through
the headliner of the vehicle.

NUT

STEEL WASHER

RUBBER WASHER

THREADED ROD

4. Attach the rubber mounting gasket
around the base of the light.

5. Carefully remove the lens by
removing the three screws at the base
of the lens. Lift off the lens and
remove it taking care to ensure you do
not lose or destroy the lens gasket.

6. Attach a toggle wing to one end of one

of each of the threaded rods.

7. Place the rubber and steel washers

around each of the threaded rods
according to the diagram to the left.

Screw toggle wing

and threaded rod

together

TOGGLE WING

one steel washer, and

one nut on each rod

8. Then push the toggle wing through the top of one of the outer holes in the mounting
surface until it opens under the mounting surface.

WIRE HOLE

3
8

3½" CENTERS

7" CENTERS

" DIA.

5

" DIA.

8

Insert the threaded rod

and toggle wing

through the mounting

surface

MOUNTING SURFACE

Route wires through center hole, slide

light over rods, and secure with nuts

Tighten the nut,

securing the rod in

place

9. Tighten the nut down such
that it seats the steel washer
firmly against the rubber
washer, and the mounting
surface, holding the rod in
place. Repeat this for each
threaded rod.

10. Route the wires through the center hole, align
the outer holes in the base with the threaded
rods and slide the base onto the rods.

11. Fasten one of the
self-locking nuts to
each of the threaded
rods and tighten
until snug.

12. Once all of the nuts are tight and the base is
secure, reattach the outer lens(es).

-1-

SELF -LO CKI NG NUT

BASE

MOUNT ING

GAS KET

MOUN TING

SURF ACE