Star Headlight & Lantern 204MVL User Manual
INSTALLATION AND INSTRUCTION MANUAL
200ZL
SERIES
201ZL
SERIES
203MVL
SERIES
204MVL
SERIES
Magnet Mounting
WARNING!!!! Care should be taken when positioning any warning light on the roof,
If you are mounting the light on the roof of your vehicle, take extreme care to ensure that the magnet is
firmly seated on your roof, and that the pull of the magnet is sufficient to secure the light in place. As the
composition of the metal in the roofs of different vehicles may vary, as well as the contour, texture and/or
condition, Star cannot guarantee the ability of the light to remain in place upon a moving vehicle. It is the
sole responsibility of the owner to ensure the warning light is secure.
• CAUTION: Please be sure to check that your cigarette plug outlet is properly fused.
Testing the light before this fuse is properly installed will void the warranty on
the light.
• This light has been factory tested and approved. If the light fails to work when the
plug is inserted into the cigarette plug socket, twist the plug a few times to remove
any ash or other deposits which might be preventing a good contact from being
made. If the problem persists, check for a fuse inside of the plug itself. If present,
remove the fuse from the circuit, check to see if it has blown, and clean the lighter
socket and contact surfaces. Reconnect the fuse and test the light again.
The manufacturer warrants this LED light against factory defects in material and workmanship for five years after
the date of purchase. The owner will be responsible for returning to the Service Center any defective item(s)
with the transportation costs prepaid. The manufacturer will, without charge, repair or replace at its option,
products, or part(s), which its inspection determines to be defective. Repaired or replacement item(s) will be
returned to the purchaser with transportation costs prepaid from the service point. A copy of the purchaser's
receipt must be returned with the defective item(s) in order to qualify for the warranty coverage. Exclusions
from this warranty include, but are not limited to, domes, and/or the finish. This warranty shall not apply to any
light, which has been altered, such that in the manufacturer's judgment, the performance or reliability has been
affected, or if any damage has resulted from abnormal use or service.
There are no warranties expressed or implied (including any warranty of merchantability or fitness), which extend
this warranty period. The loss of use of the product, loss of time, inconvenience, commercial loss or consequen-
tial damages, including costs of any labor, are not covered. The manufacturer reserves the right to change the
design of the product without assuming any obligation to modify any product previously manufactured.
This warranty gives you specific legal rights. You might also have additional rights that may vary from state to
state. Some states do not allow limitations on how long an implied warranty lasts. Some states do not allow the
exclusion or limitation of incidental or consequential damages. Therefore, the above limitation(s) or exclusion(s)
may not apply to you.
dash, or instrument panel of the vehicle, so that the light and/or cord
does not interfere with the proper operation of any airbags! Failure to
heed this warning may result in serious or fatal injury.
LED FIVE YEAR LIMITED WARRANTY
PLITSTR383 REV. C 9/29/10
All of our DC powered warning lights are polarity sensitive. These lights
are polarity protected only if the appropriate fuse is used. All wires
connected to the positive terminal of the battery should be fused at the
CAUTION !!
battery for their rated load. Testing the light before this fuse is
properly installed will void the warranty on the light.
200ZL and 201ZL Permanent Mounting
1. Your new warning light comes complete with a
foam mounting gasket, two mounting screws,
two lock washers, and two well nuts.
2. These non-flanged lights come equipped with a
combination base, allowing the light to be
mounted on either a 1/2" NPT conduit pipe or
permanently mounted. For NPT pipe, mount the
light using the threaded entrance hole in the
base of the light, then skip to Step 11. For the
permanent mount, proceed to Step 3.
3. Carefully remove the dome as follows:
For models with a clamp
ring, use a Philip's head
screwdriver to remove the
screw in the clamp ring.
OR
For models without a clamp
ring, use a flathead
screwdriver to carefully pry
the dome off.
5. Remove the foam gasket from the
4. Examine the inside of
the base and use a
punch or drill to remove
the knock-outs present.
shipping box. Each gasket comes
furnished with three holes. (NOTE:
You might have to stretch the gasket to find the location of the holes.)
Place the gasket in the exact position the light is to be mounted
6. Using the gasket as a template, mark the holes on the mounting surface. Take care to
ensure that the gasket does not move while you are marking each of the holes.
7. Remove the gasket and drill a 3/8" hole in the outer two locations only.
CAUTION: Take care not to drill through the headliner of the vehicle below.
8. Push the enclosed rubber well nuts through the holes until the
bottom side of the wider lip rests on the surface of the vehicle.
9. If you are mounting the light on a vehicle and plan to wire it
through the roof of the vehicle remove the headliner from the
inside of the vehicle. Drill a 3/8" hole in the center marked
location. Place the light on the surface of the vehicle, routing
the wires through the hole.
Screw
Washer
Base of Light
Gasket
Well Nut
Mounting
Surface
10. To secure the light to your mounting
surface, align the holes with the well
nuts. Install the two screws through
the base, into the well nuts, and
tighten until snug.
11. Skip to the Wiring section.
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