Star S1104 User Manual

Manufacturers of . . .
“Quality Products since 1866”
INSTALLATION IN STRUC TIONS
95 N. Oak St. • Kendallville, IN 46755
1-800-345-9422
DRAINMAKER
FW0107
110 4
Supersedes
0704
MODEL:_______________________ DATE CODE: __________________ DATE INSTALLED: _____________
PREINSTALLATION CHECK LIST
Notice to Installer: Instructions must remain with installation.
1. Inspect your unit. Occasionally, prod ucts are dam aged during ship ment. If the unit is damaged, contact your dealer before using. Do Not remove the test plug from the pump.
2. Carefully read the literature provided to familiarize yourself with specifi c details regarding installation and use. These materials should be re tained for future reference.
SEE BELOW FOR LIST OF WARNINGS
1. To reduce the risk of elec tri cal shock, a prop er ly ground ed receptacle of grounding type must be in stalled and pro tect ed by a ground fault circuit in ter rupt er (GFCI) and in ac cor dance with National Electrical Code and lo cal codes.
2. Make certain that the receptacle is with in the reach of the pump’s pow er supply cord. DO NOT USE AN EX TEN SION CORD. Extension cords that are too long or too light do not deliver suf fi cient voltage to the pump motor. But more im por tant, they could present a safety hazard if the insulation were to become damaged or the con nec tion end were to fall into the sump.
3. Testing for Ground. As a safety mea sure, each elec tri cal outlet should be checked for ground using an Un der writ ers Lab o ra to ry Listed circuit analyzer which will in di cate if the pow er, neutral and ground wires are correctly con nect ed to your out let. If they are not, call a qualifi ed elec tri cian.
4. For Added Safety. Pump must be con nect ed to a 3-prong ground ed outlet in ter rupt er de vice (ground fault cir cuit in ter ­rupt er).
5. FOR YOUR PROTECTION, ALWAYS DIS CON NECT PUMP FROM ITS POWER SOURCE BEFORE HAN DLING. Sin gle phase pumps are supplied with a 3-prong ground ed plug to help protect you against the pos si bil i ty of elec tri cal shock. DO NOT,
UNDER ANY CIR CUM STANC ES, RE MOVE THE GROUND PIN. To re duce the risk of electrical shock, a properly grounded
re cep ta cle of ground ing type must be installed and pro tect ed by a ground fault circuit interrupter (GFCI) in ac cor dance with national elec tri cal code and local codes.
6. Installation and checking of electrical cir cuits and hard ware should only be performed by a qualifi ed licensed electrician.
7. Risk of electric shock - These pumps have not been in ves ti gat ed for use in swimming pool areas.
8. According to the state of California (Prop 65), this product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
1. Check to be sure your power source is adequate for handling the voltage requirements of the motor, as in di cat ed on the pump or basin plate.
2. Make sure the pump electrical supply cir cuit is equipped with fuses or circuit breakers of proper ca pac i ty. A sep a rate branch circuit is rec om mend ed, sized ac cord ing to the National Elec­ tri cal Code for the current shown on the pump name plate.
3. All plumbing (discharge and vent lines) must be in stalled to meet local codes. Unit must be vented. DO NOT USE AN
AU TO MAT IC PLUMBING VENT DEVICE SIM I LAR TO A "PRO-VENT". Some states require this product to be installed
by a licensed plumb er.
4. Repair and service should be performed by an au tho rized service station only.
5. CHECK VALVE MUST BE USED TO RE DUCE UN NEC ­ES SARY CYCLING OF PUMP. Check valve must be pur­ chased sep a rate ly.
6. Dewatering pumps are not designed or intended for han dling raw sewage.
7. Maximum operating temperature must not exceed 77°F
(25°C).
8. For health reasons, do not unplug, turn off, or disable pump and use pump tank system as a way to fi ll up a sink or laundry tray, etc.
9. Unit is designed for above ground installation only.
NOTE: Pumps with the “UL” mark and pumps with the “US” mark
SEE BELOW FOR LIST OF CAUTIONS
are tested to UL Standard UL778. CSA Certifi ed pumps are certifi ed to CSA Standard C22.2 No. 108.
Product information presented here re fl ects con di tions at time of publication. Consult factory re gard ing dis crep an cies or in con sis ten cies.
© Copyright 2004. All rights reserved.
1
Ten Helpful Hints For Easy Installation
1. Read all instructions before beginning in stal la tion.
2. Be certain that basin is on a fi rm level surface.
3. Do not use an automatic plumbing vent device.
4. Do not over-torque lid attachment screws.
5. Always use a check valve on the discharge line.
6. Test operation of pump per STEP 6.
Do’s And Don't’s For Installing A Unit
1. DO read all installation material included with the pump.
2. DO inspect unit for any visible damage caused by ship­ping. Contact dealer if unit appears to be damaged.
3. DO clean all debris from the basin and pump.
4. DO always disconnect pump from power source before han dling. DO always connect to a separately protected and prop er ly grounded ground fault protected circuit. DO NOT ever cut, splice or damage power cord. DO NOT carry or lift pump by its power cord. DO NOT use an extension cord.
7. Always provide some means to disconnect basin from plumb ing for maintenance purposes.
8. Run unit at least once a month to verify proper op­ er a tion.
9. The model number and date code can be found on the lid warning label.
10. Plug pump into a properly grounded GFCI recep­tacle.
5. DO NOT use a discharge pipe smaller than the pump
discharge size.
6. DO test pump immediately after installation to be sure that the system is working properly.
7. DO review all applicable local and national codes and verify that the installation conforms to each of them.
8. DO NOT install unit in the ground.
Performance Characteristics for the Pump in the DrainMaker System
TOTAL DYNAMIC HEAD/FLOW
METERS
FEET
20
6
15
4
10
TOTAL DYNAMIC HEAD
2
0
GALLONS
LITERS
PUMP PERFORMANCE CURVE
5
510
0
20 40
DRAINMAKER
15
FLOW PER MINUTE
20
Feet Meters
5
10
15 4.6
Shut-off Head:
25
8060
30
100
PER MINUTE
DEWATERING ONLY
MODEL
1.5
3.0
1048
Gal. Liters
29
22
10 38
18 ft. (5.5m)
110
83
009961BFW
009961AFW
© Copyright 2004. All rights reserved.
2
STEP 1 Determine Installation Confi guration
NOTE: The basin is designed to be installed directly under the sink (Internal Trap) or on the side (standard)
IMPORTANT!
Check local and state codes before using the internal trap option.
1.1) Figure 1.1A and 1.1B are typical confi gurations for installation of the drain systems. The actual confi guration will vary depending on your cabinet and sink confi guration.
NOTE: If installing the internal trap, record the “x” dimension, it will be required in Step 4.
INTERNAL TRAP COMPONENTS SUPPLIED BY OTHERS.
PIPING SHOWN ONLY FOR CLARITY.
X (4" MIN.)
SEE NOTE
Figure 1.1A
INTERNAL TRAP
STANDARD (EXTERNAL TRAP)
Figure 1.1B
STEP 2 Install the Discharge Pipe onto the Pump
IMPORTANT!
BE SURE THAT WEEP
WEEP HOLE
DISCHARGE PIPE
PUMP DISCHARGE
HOLE IS NOT DIRECTED TOWARD THE FLOAT!
Water stream will be visible from this hole during pump run periods.
WEEP HOLE
SK2001
11 3/8"
Figure 2.1
© Copyright 2004. All rights reserved.
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SK2022
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