Star S1104 User Manual

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Manufacturers of . . .

“Quality Products since 1866”

INSTALLATION IN STRUC TIONS

95 N. Oak St. • Kendallville, IN 46755

1-800-345-9422

DRAINMAKER

FW0107

110 4

Supersedes

0704

MODEL:_______________________ DATE CODE: __________________ DATE INSTALLED: _____________

PREINSTALLATION CHECK LIST

Notice to Installer: Instructions must remain with installation.

1. Inspect your unit. Occasionally, prod ucts are dam aged during ship ment. If the unit is damaged, contact your dealer before using. Do Not remove the test plug from the pump.

2. Carefully read the literature provided to familiarize yourself with speciﬁ c details regarding installation and use. These materials should be re tained for future reference.

SEE BELOW FOR LIST OF WARNINGS

1. To reduce the risk of elec tri cal shock, a prop er ly ground ed receptacle of grounding type must be in stalled and pro tect ed by a ground fault circuit in ter rupt er (GFCI) and in ac cor dance with National Electrical Code and lo cal codes.

2. Make certain that the receptacle is with in the reach of the pump’s pow er supply cord. DO NOT USE AN EX TEN SION CORD. Extension cords that are too long or too light do not deliver suf ﬁ cient voltage to the pump motor. But more im por tant, they could present a safety hazard if the insulation were to become damaged or the con nec tion end were to fall into the sump.

3. Testing for Ground. As a safety mea sure, each elec tri cal outlet should be checked for ground using an Un der writ ers Lab o ra to ry Listed circuit analyzer which will in di cate if the pow er, neutral and ground wires are correctly con nect ed to your out let. If they are not, call a qualiﬁ ed elec tri cian.

4. For Added Safety. Pump must be con nect ed to a 3-prong ground ed outlet in ter rupt er de vice (ground fault cir cuit in ter rupt er).

5. FOR YOUR PROTECTION, ALWAYS DIS CON NECT PUMP FROM ITS POWER SOURCE BEFORE HAN DLING. Sin gle phase pumps are supplied with a 3-prong ground ed plug to help protect you against the pos si bil i ty of elec tri cal shock. DO NOT,

UNDER ANY CIR CUM STANC ES, RE MOVE THE GROUND PIN. To re duce the risk of electrical shock, a properly grounded

re cep ta cle of ground ing type must be installed and pro tect ed by a ground fault circuit interrupter (GFCI) in ac cor dance with national elec tri cal code and local codes.

6. Installation and checking of electrical cir cuits and hard ware should only be performed by a qualiﬁ ed licensed electrician.

7. Risk of electric shock - These pumps have not been in ves ti gat ed for use in swimming pool areas.

8. According to the state of California (Prop 65), this product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

1. Check to be sure your power source is adequate for handling the voltage requirements of the motor, as in di cat ed on the pump or basin plate.

2. Make sure the pump electrical supply cir cuit is equipped with fuses or circuit breakers of proper ca pac i ty. A sep a rate branch circuit is rec om mend ed, sized ac cord ing to the National Elec tri cal Code for the current shown on the pump name plate.

3. All plumbing (discharge and vent lines) must be in stalled to meet local codes. Unit must be vented. DO NOT USE AN

AU TO MAT IC PLUMBING VENT DEVICE SIM I LAR TO A "PRO-VENT". Some states require this product to be installed

by a licensed plumb er.

4. Repair and service should be performed by an au tho rized service station only.

5. CHECK VALVE MUST BE USED TO RE DUCE UN NEC ES SARY CYCLING OF PUMP. Check valve must be pur chased sep a rate ly.

6. Dewatering pumps are not designed or intended for han dling raw sewage.

7. Maximum operating temperature must not exceed 77°F

(25°C).

8. For health reasons, do not unplug, turn off, or disable pump and use pump tank system as a way to ﬁ ll up a sink or laundry tray, etc.

9. Unit is designed for above ground installation only.

NOTE: Pumps with the “UL” mark and pumps with the “US” mark

SEE BELOW FOR LIST OF CAUTIONS

are tested to UL Standard UL778. CSA Certiﬁ ed pumps are certiﬁ ed to CSA Standard C22.2 No. 108.

Product information presented here re ﬂ ects con di tions at time of publication. Consult factory re gard ing dis crep an cies or in con sis ten cies.

Ten Helpful Hints For Easy Installation

1. Read all instructions before beginning in stal la tion.

2. Be certain that basin is on a ﬁ rm level surface.

3. Do not use an automatic plumbing vent device.

4. Do not over-torque lid attachment screws.

5. Always use a check valve on the discharge line.

6. Test operation of pump per STEP 6.

Do’s And Don't’s For Installing A Unit

1. DO read all installation material included with the pump.

2. DO inspect unit for any visible damage caused by shipping. Contact dealer if unit appears to be damaged.

3. DO clean all debris from the basin and pump.

4. DO always disconnect pump from power source before han dling. DO always connect to a separately protected and prop er ly grounded ground fault protected circuit. DO NOT ever cut, splice or damage power cord. DO NOT carry or lift pump by its power cord. DO NOT use an extension cord.

7. Always provide some means to disconnect basin from plumb ing for maintenance purposes.

8. Run unit at least once a month to verify proper op er a tion.

9. The model number and date code can be found on the lid warning label.

10. Plug pump into a properly grounded GFCI receptacle.

5. DO NOT use a discharge pipe smaller than the pump

discharge size.

6. DO test pump immediately after installation to be sure that the system is working properly.

7. DO review all applicable local and national codes and verify that the installation conforms to each of them.

8. DO NOT install unit in the ground.

Performance Characteristics for the Pump in the DrainMaker System

TOTAL DYNAMIC HEAD/FLOW

METERS

FEET

TOTAL DYNAMIC HEAD

GALLONS

LITERS

PUMP PERFORMANCE CURVE

510

20 40

DRAINMAKER

FLOW PER MINUTE

Feet Meters

15 4.6

Shut-off Head:

8060

100

PER MINUTE

DEWATERING ONLY

MODEL

1.5

3.0

1048

Gal. Liters

10 38

18 ft. (5.5m)

110

009961BFW

009961AFW

STEP 1 Determine Installation Conﬁ guration

NOTE: The basin is designed to be installed directly under the sink (Internal Trap) or on the side (standard)

IMPORTANT!

Check local and state codes before using the internal trap option.

1.1) Figure 1.1A and 1.1B are typical conﬁ gurations for installation of the drain systems. The actual conﬁ guration will vary depending on your cabinet and sink conﬁ guration.

NOTE: If installing the internal trap, record the “x” dimension, it will be required in Step 4.

INTERNAL TRAP COMPONENTS SUPPLIED BY OTHERS.

PIPING SHOWN ONLY FOR CLARITY.

X (4" MIN.)

SEE NOTE

Figure 1.1A

INTERNAL TRAP

STANDARD (EXTERNAL TRAP)

Figure 1.1B

STEP 2 Install the Discharge Pipe onto the Pump

IMPORTANT!

BE SURE THAT WEEP

WEEP HOLE

DISCHARGE PIPE

PUMP DISCHARGE

HOLE IS NOT DIRECTED TOWARD THE FLOAT!

Water stream will be visible from this hole during pump run periods.

WEEP HOLE

SK2001

11 3/8"

Figure 2.1

SK2022

STEP 2A Installation of the Float Assembly

2A.1) Install the ﬂ oat as shown in Figure 2A.1 and Figure 2A.2.

WEEP HOLE

DISCHARGE PIPE

IMPORTANT!

FLOAT MUST BE TETHERED IN THE ORIENTATION SHOWN IN FIGURE 2A.2.

Water stream will be visible from this hole during pump run periods.

2 1/4"

DRILL 3/16"

CAP

Figure 2A.1

THRU HOLE

DRILL

Figure 2A.2

STEP 3 Installation of the Foam Gasket

3.1) Install the foam gasket into the “gasket seat” at the top of the basin, refer to Figure 3.1 for details.

OVERLAP DETAIL

FOAM GASKET

CAP

DISCHARGE PIPE

SK2009

GASKET SEAT

Figure 3.1

APPROXIMATELY 1/4" OVERLAP

GASKET SEAT DETAIL

FOAM GASKET

BASIN

SK2003

STEP 4 Internal Trap Installation Only

4.1) Cut the tailpipe to the dimension determined in Figure 4.1.

4.2) Install the sink drain components to the lid as shown in Figure 4.2.

4.3) Orient the lid assembly as shown in Figure 4.3 and secure the trap components.

(HAND TIGHTEN the assembly to the lid at this time. Adjustment will be required in Step 5.)

Note: To insure a proper water seal, the extension must be installed as shown in the “trap detail”.

INTERNAL TRAP COMPONENTS SUPPLIED BY OTHERS.

TRAP DETAIL

TAILPIPE

LENGTH

Figure 4.1

TAIL PIPE

4 1/2"

DIMENSION MEASURED IN STEP 1.

TAIL PIPE

INLET

TRAP

FLANGED TAIL PIPE (SEE NOTE)

Figure 4.2

TRAP DISCHARGE PARTIALLY VISIBLE THROUGH THE CORD SEAL OPENING.

DISCHARGE

CORD SEAL OPENING

VENT

Figure 4.3

SK2004

STEP 5 Final Assembly

NOTE: External plumbing conﬁ guration will vary depending on the location of basin, location of main stack

and available space.

5.1) Place the pump in the basin as shown in Figure 5.1. NOTE: If installing the internal trap, rotate the tail pipe to the orientation shown in Figure 5.1.

5.2) Install the lid components as shown in Figure 5.2. NOTE: Pull excess cordage through the opening and install the cordseal as shown in Figure 5.3A.

Ensure o-ring is in the cap before installation.

5.3) Place the basin assembly in its ﬁ nal position and complete plumbing. Secure all connections (shown in 5.3A or 5.3B).

KEY

Figure 5.1

(PURCHASED SEPARATELY)

CORD SEAL

GFCI

OUTLET

UNION

INLET

SK2005

TRAP INLET

O-RING

CHECK VALVE

CAP

SK2007B

CAP SECTION VIEW

CORD SEAL

SEE NOTE

O-RING

CAP

(PURCHASED SEPARATELY)

GFCI

OUTLET

UNION

CAP

CORD SEAL

INLET

2" SLP x NPT

Figure 5.2

1 1/2" SLP x NPT

(APPLY SEALANT TO THREADS)

1/4 - 20 x 1" S.S. SCREWS

1/4 - 20 STD. S.S. FLAT WASHERS

DISCHARGE PIPE

1/4 - 20 STD. S.S. FLAT WASHERS

1/4 - 20 S.S. NUTS

(TORQUE TO 30 IN-LB)

DISCHARGE PIPEDISCHARGE PIPE

SK2007A

CHECK VALVE

CAP

INTERNAL TRAP INSTALLATION STANDARD INSTALLATION

Figure 5.3A Figure 5.3B

SK2006

CHECK VALVE MUST BE

PURCHASED SEPARATELY

STEP 6 Initial Testing of Drain Basin System

6.1) Plug the cord into a properly grounded GFCI receptacle.

6.2) Fill tank with water.

6.3) Check all plumbing for leaks as the basin ﬁ lls.

6.4) Verify that the pump starts and stops.

6.5.) Check the discharge line for leaks as the pump empties the basin.

6.6.) Repeat steps 6.2 to 6.5 as necessary to insure proper operation.

6.7.) If problems persist refer to the troubleshooting guide located at the back of the manual.

SK2006

Illustrated Parts Breakdown

CHECK VALVE

(PURCHASED SEPARATELY)

DRAINMAKER 08/00

ITEM DESCRIPTION QUANTITY thru Current

1 Drain Pump 1 1104RP 2 Md. "WM1048" 1 014725 3 Basin - Tank 1 013017 4 Discharge Tube 1 013732 5 Basin - Lid 1 013018 6 Hard ware Pack 1 013733 7 Basin Seal 1 N/A* 8 Unicheck 1 N/A 9 ¼ - 20X1" lg. RHM Screw S.S. 8 N/A* 10 ¼ - Flat Washer S.S. 16 N/A* 11 ¼ - 20 Hex. Hd. Nut - S.S. 8 N/A* 12 Pipe Cap w/o-ring 1 N/A* 13 O-Ring 1 N/A* 14 Nylon Cable Tie 5/16” 1 N/A* 15 Self Tapping Screw#10x.375 1 N/A*

SK2008

* When ordering this item order the hardware pack item #6.

Service Checklist

ELECTRICAL PRECAUTIONS- Before servicing a pump, always shut off the main power breaker and then unplug the pump - making sure you are not standing in water and wearing insulated protective sole shoes. Under ﬂ ooded conditions, contact your local electric company or a qualiﬁ ed licensed electrician for disconnecting electrical service prior to pump removal.

Submersible pumps contain oil which becomes pressured and hot under operating conditions — allow 2½ hours after disconnecting before

attempting service.

CONDITION

COMMON CAUSES

A. Pump will not start or run.

B. Motor overheats and trips over load

or blows fuse.

C. Pump starts and stops too often.

D. Pump will not shut off.

E. Pump operates but delivers little

or no wa ter.

F. Drop in head and/or capacity after

a period of use.

G. If tank or ﬁ ttings leak.

If the above checklist does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump.

Check fuse, low voltage, over load open, open or incorrect wiring, open switch, impeller or seal bound me chan i cal ly, defective capacitor or relay when used, motor or wiring shorted. Float assembly held down. Switch defective, dam aged, or out of adjustment.

Incorrect voltage, negative head (discharge open lower than normal) impeller or seal bound mechanically, defective capacitor or relay, motor shorted.

Float switch tether length too short, check valve stuck, or none installed in long distance line, over load open, switch defective.

Debris under ﬂ oat assembly, ﬂ oat bound by pit sides or other, switch de fec tive, damaged or out of adjustment.

Check strainer housing, discharge pipe, or if check valve is used, the vent hole must be clear. Dis charge head ex ceeds pump capacity. Low or incorrect voltage. Incorrect motor rotation. Ca pac i tor defective. Incoming water con tain ing air or causing air to enter pump ing chamber.

Increased pipe friction, clogged line or check valve. Abrasive material and ad verse chem i cals could possibly deteriorate impeller and pump housing. Check line. Remove base and inspect.

Carefully tighten pipe joints (use pipe dope) and screws. Check gasket location, tighten lid evenly. Do not over tighten ﬁ ttings or screws.

Manufacturers of . . .

“Quality Products since 1866”

95 N. Oak St. • Kendallville, IN 46755

1-800-345-9422

Star S1104 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual