Star S1101 User Manual [en, es]

STAR

FW1591

0113

Supersedes NEW

BATHROOM ADD-ON SYSTEM

Patent No. 5,038,418

MODEL #

Español p. 20

S1101

For missing, damaged parts or technical help, Call

1-800-742-5044

For replacement pump, order 1102RP

or see complete repair parts list on page 17

ATTACH YOUR RECEIPT HERE

Purchase Date

STOP

before returning product

P/N 152521

TABLE OF CONTENTS

Safety Information ............................................................................................................................2

Package Contents ............................................................................................................................4

Preparation .......................................................................................................................................5

General Pump Uses .........................................................................................................................5

Dimensions .......................................................................................................................................6

Pump System Location.....................................................................................................................6

Bolt Location .....................................................................................................................................7

Testing Operation .............................................................................................................................8

Connect to Plumbing ........................................................................................................................9

Installation of Toilet - Exposed Installation ...................................................................................... 11

Installation of Toilet - Hidden Installation ........................................................................................ 11

Additional Fixtures ..........................................................................................................................13

Replacement Parts .........................................................................................................................17

Troubleshooting ..............................................................................................................................18

Spotting Template ........................................................................................................................... 19

SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate or install the product.

Inspect all materials before installation. If parts are damaged or missing, call 1-800-742-5044 before returning to your retailer.

DANGER

ELECTRICAL SHOCK HAZARD.

Always disconnect power source before performing any work on or near the motor or its connected load. If the power disconnect point is out-of-sight, lock it in the open position and tag it to prevent unexpected application of power. Failure to do so could result in fatal electrical shock.

ELECTRICAL SHOCK HAZARD.

Do not handle the pump with wet hands or when standing in water as fatal electrical shock could occur. Disconnect main power before handling unit for ANY REASON!

RISK OF ELECTRIC SHOCK.

These pumps have not been investigated for use in swimming pool areas.

SAFETY INFORMATION

WARNING

ELECTRICAL SHOCK ALERT.

To reduce the risk of electric shock, install only a circuit protected by a ground-fault circuit-interrupter (GFCI). Make certain that the ground fault receptacle is within the reach of the pump’s power supply cord. DO NOT USE AN EXTENSION CORD.

ELECTRICAL SHOCK ALERT.

Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA).

ELECTRICAL SHOCK ALERT.

Do not kink power cable and never allow the cable to come in contact with oil, grease, hot surfaces, chemicals or sharp objects. Replace damaged or worn wiring cord immediately.

ELECTRICAL SHOCK ALERT.

As a safety measure, each electrical outlet should be checked for ground using an Underwriters Laboratory Listed circuit analyzer which will indicate if the power, neutral and ground wires are correctly connected to your outlet. If they are not, contact a licensed electrician.

ELECTRICAL SHOCK ALERT.

These pumps are supplied with a 3-prong grounded plug to help protect you against the possibility of electrical shock. DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN.

ELECTRICAL SHOCK ALERT.

Make sure the pump electrical supply circuit is equipped with fuses or circuit breakers of proper capacity. A separate branch circuit is recommended, sized according to the National Electrical Code for the current shown on the pump nameplate.

CHEMICAL ALERT.

This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

CAUTION

PRODUCT DAMAGE MAY RESULT

Make certain the power source conforms to the requirements of your equipment.

PRODUCT DAMAGE MAY RESULT

Maximum continuous operating water temperature for standard model pumps must not exceed 130°F (54°C).

PRODUCT DAMAGE MAY RESULT

Do not use an automatic plumbing vent device such as a “Pro-Vent.” Some states require this product to be installed by a licensed plumber.

• NOTE: Pumps with the “UL” mark and pumps with the “US” mark are tested to UL Standard

UL778. CSA certied pumps are certied to CSA Standard C22.2 No. 108. (CUS.)

• Do not use wax seal that includes a ange that extends into the tank. If a oor is installed over the tank, use the oor ange extender seal kit included with the system.

• For installation below the original oor line, call 1-800-742-5044.

PACKAGE CONTENTS

Part Description Quantity

A Pre-assembled Pump System 1 B 2 in. Pipe Seal for 3 in. hole 2 C 2” Check Valve 1 D 3 in. Pipe Seal for 4 in. hole 1 E Wax Ring 2 F Locator Ring 1

* Hardware Pack 1

*Not Shown

SPECIFICATIONS

PERFORMANCE

Model

Number

S1101 .4 1 115

NOTE: Be sure installation has a minimum of 5 ft. vertical head. Recommended for maximum of 13 ft. vertical head.

HP Phase Volts Ft. of Head Flow (GPM)

5 73

15 19

Shut Off

Head (Ft.)

17.5 2 in.10 39

Discharge

Size

PREPARATION

Before beginning installation of product, make sure all parts are present. Compare parts with package contents list. If any part is missing or damaged, do not attempt to assemble the product.

Estimated Installation Time: 5 hours for non-hidden installation or additional xtures.

Tools Required for Assembly (not included): tape measure, pipe tape, hacksaw, flathead screwdriver, 2-step PVC glue system (primer and sealer), hydraulic cement or other material

Parts Required For Assembly (not included): 2 in. Rubber coupling or union, 2 in. and 3 in. PVC pipe and fittings as required to complete installation, shut-off valve as required by codes.

GENERAL PUMP USES

This pump system can be used in the following installations:

1. Exposed Installation (no subflooring is used).

2. Hidden Installation (subflooring is installed over unit).

DIMENSIONS

All dimensions are in inches.

20-1/2

12-1/4

24-1/2

12-1/4

LOCATION SELECTION AND LEVELING OF TANK

NOTE: If a built in installation is to be used, locate pump chamber in an area that will allow access to the pump & switch.

13-1/2

5-1/2

14-1/8

42-3/16

13-1/4

IL1653

1. Select a location which is readily accessible to the existing discharge and vent lines.

2. Level tank to within 1/8 in. for length and width. Use hydraulic cement or similar material for leveling.

CAUTION: Do not use wooden shims to level tank. CAUTION: Ensure that nails, screws or other sharp

objects do not puncture tank

Level to within 1/8 in.

TOILET BOLT LOCATION

1. Determine how you will be placing the toilet on the pump system. This determines the location of the long bolts in step 2.

Note: Pump system ships preassembled in the forward

installation position.

If a side installation is desired, take note of the

2. position of the 2 in. bolts and remove the all four bolts located around toilet inlet hole in tank.

Rotate the location of each bolt 90 degrees around the pre-drilled toilet installation hole and reinstall. Torque screws to 25-30 in-lbs. DO NOT over-torque screws.

Side PositionForward Position

2 in. bolt location for toilet in foward mount position

3. If subooring is installed, remove the 2 in. bolts located

around the toilet inlet hole in tank and replace with 3 in. bolts from hardware pack.

2 in. bolt location for toilet in side mount position

TESTING OPERATION

1. NOTE: Float switch on/off level has been preset

but should be checked by viewing through the toilet inlet.

Temporarily connect the pump discharge pipe to the house drain pipe and plug in pump

2. Fill the tank with 4 in. of water. Be sure the pump does

not turn on.

GFCI Outlet

Toilet Inlet

Temporary Connection To house Drain

3. Add an additional 1/2 in. of water to the tank. The pump

should turn “ON” when the water level reaches 4-1/2 in. If “ON” level is correct, unplug pump, disconnect temporary discharge piping and proceed to next section.

If “ON” level is incorrect, refer to Troubleshooting on page 18.

4 in. Water

4-1/2 in. Water

CONNECT TO PLUMBING

1. Install rigid 2 in. discharge pipe (not included) according to local, regional and state codes. Use a 2-step PVC glue system (not included) to join pipe and any ttings needed.

CAUTION: Do not use a discharge pipe smaller than the

discharge pipe pre-installed in the system.

2. Install 2 in. check valve (included) in discharge pipe to

prevent back-ow.

CAUTION: Make sure the ow arrows on the check valve

are pointed up.

Discharge Pipe

Check Valve

3. Install 2 in. shut off valve (not included) above the check valve in discharge pipe.

Shut Off Valve

CONNECT TO PLUMBING

4. Connect discharge pipe into main waste line to sewer or septic tank.

NOTE: Be sure discharge pipe has a minimum of 5 ft. vertical head and a maximum of 13 ft. vertical head.

5. Connect rigid 3 in. vent pipe (not included) per local, regional and state codes. Include a union in the line for easy maintenance.

Main waste line

To Roof Vent

5 Ft. Min.

13 Ft. Max.

NOTE: Check with local code authority if a reduction in

vent pipe size is desired.

CAUTION: Do Not use mechanical vent of any kind.

Union

INSTALLATION OF TOILET - EXPOSED INSTALLATION

Exposed Installation (no subflooring is used)

1. Install 1 wax toilet bowl ring (included) and toilet as

described on the toilet ring carton.

2. Connect water line to toilet. Fill tank and test pump

system.

Water Supply

INSTALLATION OF TOILET - HIDDEN INSTALLATION

1. Cut a 6-1/2 in. diameter hole in the suboor, centered

on the toilet tank opening in pump system.

NOTE: When using subooring, the 2 in. bolts pre-

installed in the tank must be replaced by the 3 in. bolts included in the hardware kit.

6-1/2 in. diameter hole

INSTALLATION OF TOILET - HIDDEN INSTALLATION

2. Firmly press wax toilet bowl ring inside the 3 in. bolts against the top surface of the pump system.

3. Place plastic locator ring (included) on tank system and

rmly press into place until wax has completely lled

the ring. This can be checked by looking through the four air holes on the locator ring.

3 in. Bolts

1st Wax Ring

4. Place the second wax ring (included) over the toilet and install toilet. Lock in place using the 3 in. pan head bolts, washer and nuts from the hardware kit.

3 in. Pan Head Bolt

Toilet

Locator Ring

1st Wax Ring

Plastic Locator Ring

1st Wax Ring

2nd Wax Ring

Sub Floor

Tank

Cast Iron Toilet Stabilizer Plate (pre-installed)

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