Star RTW19EA, RTW14EA User Manual

Rolling Tortilla Warmer
Owner’s Manual
Models
RTW14EA and RTW19EA patent no. 9,516,883
This manual includes material related to installation, use , cleaning, and care. Exploded view[s], as well as any available parts list[s] and wiring diagram[s] pertaining to the unit[s] covered by this manual are also included.
This manual must be read and understood by all persons using or installing this appliance. Contact your Star dealer if you have any questions concerning installation, use, or maintenance of this equipment.
DO NOT DISCARD THIS MANUAL.
RTW19EA
2M-Z19213 - Rev. G - 08.2018
LIMITED EQUIPMENT WARRANTY
Star Manufacturing [as well as its subsidiaries] warranties new products to be free from defects in material and/or workmanship for a period of one [1] year from the date of original installation, except as noted below. Defects that occur as a result of normal use, within the time period and limitations defined in this warranty, will at Star’s discretion have the parts replaced or repaired by Star or a Star-authorized service agency.
THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS.
Repairs performed under this warranty are to be performed by a Star­authorized service agency. Star will not be responsible for charges incurred or service performed by non-authorized repair agencies. In all cases, the nearest Star-authorized service agency must be used.
Star will be responsible for normal labor charges incurred in the repair or replacement of a warrantied product within 50 miles (80.5 km) of an authorized service agency. Time and expense charges for anything beyond that distance will be the responsibility of the owner. All labor will need to be performed during regular service hours. Any overtime premium will be charged to the owner. For all shipments outside the U.S.A. and Canada, please see the International Warranty for specific details.
It is the responsibility of the owner to inspect and report any shipping
damage claims, hidden or otherwise, promptly following delivery.
No mileage or travel charges will be honored on any equipment that is deemed portable. In general, equipment with a cord and plug weighing less than 50 lb. (22.7 kg) is considered portable and should be taken or
shipped to the closest authorized service agen cy, transportation prepaid .
PORTABLE EQUIPMENT EXAMPLES
• 514LL fryer
• 15MC and 18MCP hot food
merchandisers
• QCS1, QCS2, and RCS2 toasters
• 16PD-A pretzel merchandisers
• condiment dispensers except
HPD- and SPD-series models
• all pop-up toasters
• all pastry display cabinets
• all heat lamps • all accessories
CONTACT
Should you require any assistance regarding the operation or
maintenance of any Star equipment; write, phone, fax or email
our service department. In all correspondence mention the
model number and the serial number of your unit, as well as
the voltage or type of gas you are using.
Business hours are 8:00 a.m. to 4:30 p.m. Central Standard Time
Telephone Star/Toasmaster 314.678.6306
Fax 314.781.2714
Email customerservice@star-mfg.com
www.star-mfg.com • www.toastmastercorp.com
• J4R popcorn machine
• 12NCPW and 15NCPW nacho
merchandisers
• nacho cheese warmers except
11WLA-series models
• specialty food warmers except
130R, 11RW, and 11WSA models
• all butter dispensers
• all nacho chip merchandisers
WARRANTY EXCLUSIONS
THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.
Any product which has not been used, cleaned, maintained,
or installed in accordance with the directions published in the appropriate installation sheet and/or owner's manual as well as national and local codes, including incorrect gas, electrical, or water connection. Star is not liable for any unit which has been mishandled, abused, misapplied, subjected to chlorides, harsh chemicals, or caustic cleaners, damaged from exposure to hard water, modified by unauthorized personnel, damaged by flood, fire, or other acts of nature [or God], or which have an altered or missing serial number.
• Installation, labor, and job checkouts, calibration of heat controls, air and gas burner/bypass/pilot adjustments, gas or electrical system checks, voltage and phase conversions, cleaning of equipment, or seasoning of griddle surface.
• Replacement of fuses or resetting of circuit breakers, safety controls, or reset buttons.
• Replacement of broken or damaged glass components, quartz
heating elements, and light bulbs.
• Labor charges for all removable parts in gas charbroilers and hotplates, including but not limited to burners, grates, and radiants.
• Any labor charges incurred by delays, waiting time, or operating restrictions that hinder a service technician’s ability to perform service.
Parts that fail or are damaged due to normal wear or labor for
replacement of Items that can easily be replaced during a daily cleaning routine. such as but not limited to silicone belts, PTFE non-stick sheets, knobs, control labels, bulbs, fuses, quartz heating
elements, baskets, racks, and grease drawers.
Components that should be replaced when damaged or worn,
but have been field-repaired instead [eg. field-welded fry pots]
• Any loss of business or profits.
ADDITIONAL WARRANTIES
Specialty/chain specific versions may also have additional and/or extended warranties.
PRODUCTS PARTS LABOR
Star Ultra-Max® griddles,
charbroilers, and hotplates
Star-Max® fryers, griddles,
charbroilers, and hotplates
2 years 2 years
2 years 2 years
Jetstar® popcorn poppers 2 years 2 years
Staltek™ roller grill coatings 5 years
chrome griddle surfaces [against
peeling]
cast iron grates, burners,
and burner shields
5 years
180 days
original Star or Toastmaster parts
sold to repair Star or Toastmaster
90 days
equipment
Service First 1 year
The fore going warrant y is in lieu of any and a ll other warranti es expresse d or implied and c onstitutes the e ntire warranty. 2M-Z21647 • Rev C • 02.2018
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TABLE OF CONTENTS
Warranty i General Information and Installation 1–2 Daily Operation 3–4 Cleaning 5 Maintenance 6 Wiring Diagram 7 Exploded Views 8–13 Parts List 14–17 Wall Mount Installation 18–19 Specifications 20
Factory Settings Adjustment 21
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NOTES
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2M-Z19213 Rev G - Owner's Manual for RTW Rolling Tortilla Warmer
SAFETY SYMBOLS
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL
This unit has been tested for proper operation before leaving our plant to ensure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with that company. If this procedure is not followed, it may a ect the warranty status of the unit. Please record the model number, serial number, voltage, and purchase date in the area below at the time of receipt..
Model Number
Serial Number
Voltage
Purchase Date
NOTICE
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability. Due to periodic changes in designs, methods, procedures, policies, and regulations, the specifications contained in this sheet are subject to change without notice. Star reserves the right to change product specifications and design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment. While Star International Holdings Inc. exercises good faith e orts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifications. By using the information provided, the user assumes all risks in connection with such use.
PLEASE REFER TO THE WARRANTY PAGE FOR SPECIFIC WARRANTY INFORMATION.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please have the information in the above fields ready when you call to ensure a faster service.
AUTHORIZED SERVICE AGENT LISTING
Reference the listing provided with the unit or for an updated listing go to the website or call customer service to find an agent.
Business hours: 8:00 a.m. to 4:30 p.m. Central Standard Time Telephone: 314-678-6303 Fax: 314-781-2714 Email: customerservice@star-mfg.com Website: www.star-mfg.com
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GENERAL SAFETY INFORMATION
This equipment is designed and sold for commercial use only, and is intended for use by personnel trained and experienced in its operation. This is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using yo
ur new equipment, read and understand all the instructions and labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation and safety before they use the unit.
GENERAL INSTALLATION INFORMATION
The unit is shipped fully assembled and ready to plug into a standard outlet specified for its voltage and amp draw. If improper electrical supply can be determined through troubleshooting, contact a qualified electrician prior to using the unit. Removal or replacement of the power cord or plug will void the warranty. Should you require assistance, contact your local authorized service agent for any service or required maintenance.
Level unit using the adjustable feet under the unit [there is approximately 0.5 (1/2) inch of adjustment]. Allow enough space around the unit for adequate ventilation. It is recommended that you leave a ten (10) inch gap on the top for cleaning if the unit is to remain stationary. The sides and back of the unit require no additional clearance.
Before using the unit for the first time, make certain to clean it properly. Refer to the "Cleaning Procedure" document for cleaning instructions. The inlet and outlet trays will also need to be placed on the unit prior to use. The outlet tray slides on the lip under and in front of the drum area and the inlet tray sits on a rod, resting against the stop pins.
belt guide
inlet tray
belt roller
stop pin
place here
outlet tray
ELECTRICAL CONNECTION
Before making any electrical connection to this unit, check that the power supply is adequate for the voltage, amperage, and requirements stated on the rating plate. RTW14EA units will require a NEMA 5-20P receptacle. RTW19EA units will require a NEMA 6-15P receptacle. Make certain to disconnect the unit from the power source before installing or removing any parts. Be absolutely sure that the ground connection for the receptacle is properly wired. Do not connect equipment to power without proper ground connections. Improper grounding may result in personal injury or fatality.
DO NOT CUT OR REMOVE THE PLUG OR DO NOT IMMERSE OR LET THE UNIT STAND GROUNDING PRONG FROM THE PLUG. IN WATER .
CONNECT UNIT INTO DEDICATED AC LINE DO NOT HOSE DOWN THE UNIT OR THE ONLY AS SPECIFIED ON THE DATA PLATE TABLE/COUNTER IF THE UNIT IS ON THE OF THE UNIT. TABLE/COUNTER.
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2M-Z19213 Rev G - Owner's Manual for RTW Rolling Tortilla Warmer
DAILY OPERATION
CERTAIN SURFACES ARE EXTREMELY HOT DURING OPERATION AND CARE SHOULD BE TAKEN WHILE USING THIS UNIT.
THIS UNIT IS DESIGNED TO WARM DRY, FLEXIBLE PRODUCTS ONLY.
DO NOT ATTEMPT TO RUN WET OR LOOSE MATERIAL THROUGH IT.
ELECTRONIC CONTROLS
BUTTONS (PRIMARY USES)
• ON/OFF—Turns power on or o to the electrical components of the unit.
• SET/TEMP—Allows adjustment of the roller heating element temperature up to 480°F (249°C).
/CLEAN—Accesses “CLEAN” mode and adjusts settings upward in menus.
▼/RUN— Accesses “RUN” mode and adjusts settings downward in menus.
FUNCTIONS/MODES
ON/OFF—All power is turned on, or removed from, the drum motor, heating
elements, and cooling fan. After powering down, the screen will display “OFF” until the “ON/OFF” button is pressed again. Cooling fan will be on in all modes other than when the unit is powered down.
PREH EAT—Drum motor runs at the set “TORT” speed. Heaters bring the drum
temperature up to the set operating temperature.
TORT—Drum motor runs at the set “TORT” speed. Heaters maintain the drum
temperature at the set operating temperature.
BREAD—Drum motor runs at the set “BREAD” speed. Heaters maintain the
drum temperature at the set operating temperature. This mode only lasts for 1–40 seconds before defaulting back to TORT mode.
COOL— Drum motor runs at the set “TORT” speed. Heaters are off.
CLEAN— Drum motor does not run. Heaters are off.
1/2 scale RTW
control panel
START-UP
i. When the unit is initially plugged in, the display will read “OFF” for a brief time. No outputs will
receive power at this time.
ii. When “ON/OFF” is pressed, the drive motor, heating elements, and fan motor will be turned on.
The PREHEAT mode will start immediately and will take approximately twenty (20) minutes to complete. During this time, “PREHT” will appear on the display. Do not attempt to adjust temperature or speed settings until PREHEAT has completed.
iii. The temperature of the drum can be checked at any time in PREHEAT or TORT modes by pressing
the “SET/TEMP” button. If the temperature has not yet reached 100°F (38°C), the words “LOW” and “TEMP” will flash on the screen.
iv. There will be a small dot on the lower right of the screen which will remain on whenever the heating
elements are on. When the PREHE AT mode has completed, “TORT” will be displayed on the screen.
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TEMPERATURE ADJUSTMENT
This can be performed in RUN (TORT or BREAD) and CLEAN modes.
i. Press and hold the “SET/TEMP” button for three (3) seconds. The display flashes the drum temperature
setting and the “DRUM TEMP” light on the front label illuminates as well.
ii. Use the and buttons to adjust the drum heat to the desired temperature. The display will stop
flashing while or adjusted from 210°F–480°F (99°C–249°C). Adjustments of 10°F or 10°C at a time can be made depending on which the unit is set to read at the time adjusted. The default setting is 480°F (249°C).
iii. Press the “SET/TEMP” button when you are satisfied with your adjustment and move on to a screen
which will allow you to toggle between Fahrenheit and Celsius.
iv. Press the “SET/TEMP” button again to save and exit this mode.
DRUM SPEED ADJUSTMENT
This can be performed in RUN mode (TORT or BREAD).
i. Press and hold the and buttons simultaneously for three (3) seconds. The display will sequence
through “TORT”, “SPEED”, and the current “TORT SPEED” speed setting number.
ii. Press the button to increase the set speed and the to decrease the set speed. The speed setting can
range from 1–99 and holding the or button will make the setting increase or decrease until a limit
is reached.
iii. Press “SET/TEMP” again to save the selected setting. The display will now sequence through “BREAD”,
“SPEED”, and the current “BREAD SPEED” setting number. This is adjusted using the same procedure
as the above “TORT SPEED” in the section above.
iv. Press the “SET/TEMP” again to save the selected setting. The display will now sequence through
“BREAD”, “TIME”, and the current time setting. Bread mode is only activated for a brief time determined
by this setting. Press the button to increase the set time and the to decrease the set time anywhere from 1–40 seconds and holding the or button will make the setting increase or decrease until
a limit is reached.
v. Pressing “SET/TEMP” one more time will exit speed adjustment.
are pressed and will indicate the temperature and units. The temperature can be
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