Star PSC14DDT Service Manual

Page 1
®
®
®
®
®
SPLIT LID TABLE TOP TWO
SIDED GRILL
MODEL
PSC14D
Installation and
Operation
2M-Z22398 Rev. G 10/2017
Page 2
SAFETY SYMBOL
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
Star reserves the right to change speci cations and product design without
notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the speci cations contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions
reached as a result of using the speci cations. By using the information provided, the user assumes all risks in connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure a faster service.
Authorized Service Agent Listing
Model No.
Reference the listing provided with the unit
Serial No.
Voltage
Purchase Date
or
for an updated listing go to:
Website: www.star-mfg.com E-mail customerservice@star-mfg.com
Service Help Desk
Business 8:00 am to 4:30 p.m. Central Standard Time Hours:
Telephone: (314) 678-6303
Fax: (314) 781-2714
E-mail customerservice@star-mfg.com
Website: www.star-mfg.com
SK2678: PSC14D Tabletop Split Lid Two-Sided Grill
Mailing Address: Star Manufacturing
265 Hobson Street
Smithville, Tennessee 37166 U.S.A
2
Page 3
GENERAL SPECIFICATIONS
29.7
16.8
Electrical Specications
Model Voltage Watts Amps
PSC14DDT 120 2300 19.2
PSC14DK 120 2300 19.2
PSC14DK-UK 230 2110 9.2
PSC14DK-CUL 120 2300 19.2
PSC14DKL-CUL 120 2300 19.2
120 2300 19.2
PSC14DTB
PSC14DTB-CUL 120 2300 19.2
PSC14DTB-JPN 200 1600 8.0
208 1725 8.3
230 2110 9.2
240 2300 9.6
23.2
IL2678
SK2678: PSC14D Tabletop Split Lid Two-Sided Grill
Page 4
CAUTION
WARNING
GENERAL INSTALLATION DATA
This equipment is designed and sold for commercial use only by personnel trained and experienced
in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed. This
unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If
equipment is received in damaged condition, either apparent or concealed, a claim must be made
with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.
INSTALLATION
1. This two sided grill is equipped for the voltage shown on the nameplate. It will operate on alternating current only, however the specied voltage must be applied.
2. 120 volt units must be plugged into a dedicated 120 VAC line with a 20 Amp receptacle. 230-240 volt units do not require a dedicated 240 VAC circuit with a 15 Amp receptacle.
DO NOT CONNECT THE UNIT TO ANY TYPE OF VOLTAGE OTHER THAN THAT ON THE NAMEPLATE. DOING SO WILL DAMAGE THE UNIT AND VOID THE WARRANTY.
INITIAL START UP
Level unit using the adjustable feet under the unit (approximately 1/2" adjustment).
Before using the unit for the rst time, wipe down the exterior and toasting area with a damp cloth. Take to a well ventilated area and heat for approximately 30 minutes. The grill may emit a small amount of smoke as the cooking surfaces reach 450°F (232°C). Do not be alarmed, as the smoke is caused by oils associated with the manufacturing process and will stop when the burn off is complete. Brush off any debris from the toasting surface.
SEASONING THE COOKING SURFACES (NON CHROME SURFACES) FIRST TIME SEASONING
Follow your company/corporate guidelines for seasoning cooking surfaces. or
1. Bring the grill to 300°F (149°C) and leave it on while doing the next two steps.
2. Brush the cooking surfaces with a SALT-FREE release agent. If using an aerosol agent, rst apply into a cup and then brush onto cooking surface.
3. Let sit for 20 minutes, and then wipe clean using a warm damp cloth.
DAILY SEASONING
The grill should not require much seasoning while in use. In most cases, brush a light coating of a SALT-FREE baking release agent in the morning and occasionally throughout the day will be enough to prevent any sticking. It is not necessary to brush before grilling each item.
PRESET TIME AND TEMPERATURE
If adjustments are required, please refer to the time or temperature programming section in this
manual.
°F/°C CONVERSION
To change the temperature display from °F to °C or from °C to °F, hold the TEMP button while the unit is turned off. While holding the TEMP button, turn the unit on. The display will be the changed
temperature mode. To change back, repeat the procedure.
SK2678: PSC14D Tabletop Split Lid Two-Sided Grill
Page 5
OPERATING INSTRUCTIONS
1. Turn unit on by placing switch in "ON" position. The "Heat On" indicator, program number and
display will ash indicating unit is heating. When the preset temperature is reached, the heating light, display and program light indicator will stop ashing followed by 3 beeps. (Initial startup heating time is approximately 30 minutes).
2. Place product on the bottom cooking surface of the unit and close the lids.
3. Press program button and let displayed time count down to "0" at which time unit will beep.
To turn off the beeper, press program button again.
4. Raise lids until it engages into rst indent and remove food. Using spatula, scrape residue into
grease catcher tray.
Note: Metal utensils with rounded corners may be used, however, using nonmetal utensils will
prolong the life of the cooking surface.
5. Turn the unit off when not in use.
TEMPERATURE/TIMER CONTROLLER OPERATION SPECIFICATIONS
Startup:
1. The preset time will ash until preset temperature is reached.
2. When the control reaches preset temperature, time display, "Heat On" indicator and program
indicator will stop ashing and the alarm will beep three times.
Temperature:
1. To view the actual temperature, press and hold "Temp Button." Display will read "Lo F" if temperature
is below 273°F (134°C) and "Hi F" if temperature is above 573°F (301°C).
SK2678: PSC14D Tabletop Split Lid Two-Sided Grill
To Program Time and Temperature:
1. Press and hold "TEMP" (actual temperature displays).
2. While holding "TEMP," press and hold any program button on the Left one second, the LED
above the program number light and the display reads "_ _ _ _." Enter the four-digit security code sequence, 4, 3, 2, 1. The security code will not show on the display. Once the correct sequence has been entered, the preset time will be displayed and the LED for that program will begin to ash.
3. Set the time with the "+ or -" buttons.
4. Press the "TEMP" button to save the time.
5. The preset temperature will now be displayed.
6. Set the desired temperature for this program using the "+ or -" buttons.
7. Press the "TEMP" button to save temperature and to exit programming mode for this program.
The LED will stop ashing but will remain lit.
8. Press any other program button within 15 seconds to continue programming without re-entering
the security code.
9. While programming a program (LED is ashing), if no input is received for 15 seconds, the unit
will revert to normal operation and the security code must be re-entered.
Note: Temperature settings are done with the left side buttons only. The time settings programmed on the Left buttons will also be programmed onto the right side. See below to make time changes to the right side only. Each programming change must be saved by pressing the "TEMP" button!
Page 6
Right Side (Timer only):
1. To Change the time on the right side, press and hold the "TEMP" button, and press and hold any program button on the right for one second. The LED above the program button will light and the Right Display will read "_ _ _ _." Enter the four-digit security code sequence, 4, 3, 2, 1. The security code will not show on the display. Once the correct sequence has been entered, the preset time will be displayed and the LED for that program will begin to ash.
2. Set the time with the "+ or -" buttons.
3. Press the "TEMP" button to save the time.
4. The LED will stop ashing but will remain lit.
5. Press any other program button within 15 seconds to continue programming without re-entering
the security code.
6. While programming a program (LED is ashing), if no input is received for 15 seconds, the unit will revert to normal operation and the security code must be re-entered.
Operation:
1. Pressing any program button (1-4) will start the timer countdown and display the preset time remaining. The LED for the appropriate program will be lit during countdown and remain lit until
another program is selected.
2. When the display reaches "00:00", the buzzer will sound and the digits will ash.
3. Press the program button to silence the buzzer and return the readout to programmed time.
4. The right and left sides will operate independently of each other. Both timers can be in operation at the same time. The "00:00" display will show which side is timed out.
MONTHLY INSPECTION
Check all bolts/screws and tighten if necessary.
SK2678: PSC14D Tabletop Split Lid Two-Sided Grill
Page 7
CAUTION
CLEANING (NON-CHROME SURFACES)
Begin cleaning procedure by using the operating procedures within your organization, or follow the steps below:
1. If particles adhere to the cooking surface during the day, scrape them off with a spatula.
NOTE: It is best not to let food residue onto the grill, as food build-up on the grill will increase sticking and smoking. In addition, carbon may build up on the grill surface and reduce the cooking efciency.
CARBON BUILDUP: A black matter that forms on or near the cooking surface. Generally this is a combination of: releasing agents, oils, food particles etc. that has cooked itself to the surface. After a
period of time without cleaning, this will reduce performance and material may start aking off. When
that happens, follow the "Carbon Cleaning" procedures.
2. At the end of the day, wipe down all surfaces with a warm, damp cloth and mild detergent, then
dry.
CARBON CLEANING
When carbon build up occurs, use a carbon removal agent (safe for aluminum & chrome surfaces) according to the instructions provided with the cleaner. When this process is complete, you must re­season the grill according to your company/corporate guidelines, or the seasoning instructions in this
manual.
DO NOT IMMERSE OR LET THE UNIT STAND IN WATER. DO NOT HOSE DOWN THE UNIT. KEEP THE UNIT AWAY FROM RUNNING WATER.
DO NOT SPLASH THE CONTROL HOUSING! DO NOT SPLASH THE CONDUIT CONNECTING THE TOP AND BOTTOM OF THE GRILL!
WARNING
SK2678: PSC14D Tabletop Split Lid Two-Sided Grill
DO NOT USE ICE ON COOKING SURFACE!
BEFORE CLEANING ALL OTHER UNITS MAKE SURE POWER IS TURNED OFF AND UNIT IS UNPLUGGED.
To remove burned on grease or food residue use the following mixture:
1 Tablespoon liquid dish detergent
1 Cup of warm water
While holding top lid with one hand, apply this mixture to cold or warm top cooking surface with a sponge or plastic scrubbing pad. Wipe with clean sponge or towel until it is clean. Empty and clean grease catcher tray as required using detergent and water after removing tray from
unit.
Page 8
SK2678: PSC14D Tabletop Split Lid Two-Sided Grill
Page 9
6
8
1 0
120V UNIT PLUGS
NEMA 5-20P 2,300 WATTS NEMA 5-30P 2,300 WATTS
208V UNIT PLUGS
NEMA 6-15P 3,100 WATTS NEMA 6-20P 3,100 WATTS
240V UNIT PLUGS
NEMA 6-15P 2,300 WATTS NEMA 6-20P 3,550 WATTS
GREEN
BLACK
9
7
8
11
D
B
6
C
A
1
5
2
4
2
4
WHITE
3
4
6
8
1 0
2
4
6
8
1 0
2
11
4
97 8
SK2678: PSC14D Tabletop Split Lid Two-Sided Grill
SOME ITEMS ARE INCLUDED FOR ILLUSTRATIVE PURPOSES ONLY AND IN CERTAIN INSTANCES MAY NOT BE AVAILABLE
16
13
15
22
21
13
16
14
E5
E6E7E8
3
2
1
E1
E11
E2
E12 E23
E13
E24
E14
REAR OF CONTROLLER
5
6
E3E4
E9
15
14
2122
FOR REFERENCE
WIRING DIAGRAM IS SHOWN AS UNIT IS ASSEMBLED
WITH THE BOTTOM PLATE REMOVED. THE TOP
DESCRIPTIONS ARE THEIR POSITIONS WHEN UPRIGHT.
WIRE DIAGRAM
SG WITH 3 PROBES
MODEL GR14STECB, PGT14D
STAR MANUFACTURING INTERNATIONAL, INC.
SK2517 REV. -
Page 10
14
15
16
14
17
18
19
20
25
10
19
1
7
21
22
26
2
3
4
5
6
8
6
9
10
11
12
22
13
24
27
12
13
21
23
12
13
46 45
52
44
41
43
42
51
38
50
38
39
40
10
49
48
47
53
13
54
55
5
56
37
28
29
14
30
31
14
Model: PSC14D, Split Lid Two Sided Grill
36
35
34
33
32
SK2678: PSC14D Tabletop Split Lid Two-Sided Grill
SK2681, Rev. C 5/29/14
Page 11
Parts List
Fig No. Part Number Quantity Description Application
1
2 2I-Z14209 2 O-RING 3 2F-Z16425 2 HOUSING,CONDUIT 4 2C-Z2992 8 BOLT 1/4-20X1 PHP STL NP 5 2C-08-07-0262 8 WASHER, SS 1/4 INT-LOCK 6 2C-08-07-0040 12 NUT 1/4-20 ACHD STL NP
7
8 2C-Z3200 4 PIN - TOP HOUSING
9
10 2C-Z5883 27 10-24 X 1/2 FZA SCREW 11 2C-Z2899 4 5/16-18UNC TOPLOCK L/NUT 12 2C-1827 13 WASHER #10 EXT STL NP 13 2C-1512 12 SCREW 10-24X3/8 RHP STL 14 2C-Z2893 26 NUT 10-24 HEX STL ZP 15 D9-Z13013 4 BRACKET, INSULATION HOLD 16 D9-Z2133 2 INSULATION FIBERGLASS TOP 17 D9-Z13011 2 PLATE-TOP ELEMENT RET.
18
19 2C-08-07-0285 12 SCREW 10-24X3/4X3/8 TYPE 20 2F-Z16421 2 CASTING,14ST,SM,POL. 21 2C-2853 2 SCREW #8 5/8 A THP STL NP 22 2C-Z3350 3 HALF CLAMP .188 D STL ZP 23 2E-Z3278 2 RTD PROBE - 48” LONG WIRE 24 D9-Z3903 2 BRACKET, PROBE MOUNT 25 2F-Z17603 1 CAST.ALSM14B,.44SPL,POL. 26 2E-Z1470 1 SENSOR-RTD 2000 OHM 27 D9-Z12027 1 PROBE BRACKET - BOTTOM
28
29 D9-Z13338 1 ELEMENT & INSULATION PLT 30 D9-Z2888 1 INSULATION - 14” 31 D9-Z12885 2 INSULATION HOLD DOWN,
32
SK2678: PSC14D Tabletop Split Lid Two-Sided Grill
33 2K-Y6764 1 BUSHING - STRAIN RELIEF 34 D9-GR0588 1 GREASE DRAWER ASSY. 35 2C-6349 4 SCREW #8X3/8 B THP STL NP 36 2A-Z11501 4 FOOT 1” SOLID RUBBER
37
38 2C-Z2594 18 NUT 6-32 HEX W STL NP 39 2K-08-07-0004 8 SPACER ROUND NYLON
Model: PSC14D Split Lid Two Sided Grill
2E-Z16762 2E-Z16763 CONDUIT AY., LEFT
2V-Z16435 2 AY.,HANDLE,ARM & BURN GD 2V-Z18619 2 ARM ASSY., SPT, NO BURN GUARD PSC14DDT
D9-GR0624 D9-GR0625 WELD AY.,RIGHT TOP
2N-Z9325 2N-Z9326 ELEMENT 500 WATT 240V 208V,230V, 240V, UK, JPN
2N-Z9324 2N-Z9327 ELEMENT 1300WATT 240V-14B 208V, 230V, 240V, JPN
2E-Z4119 2E-Y9253 INLET IEC 320 16 AMP 230V, UK 2E-Z2905 CORD SJTO 12/3 NEMA 6-20P JPN 2E-Z9192 CORDSET (DETACHABLE) UK 2E-Z19809 CORD SET L5-30, 12/3, 6FT PSC14DKL-CUL D9-GR0193 D9-GR0194 208V, 240V
D9-GR0628 D9-GR0634 BS & GRS CAB, 4”TLL BDY230 230V, UK
CONDUIT AY., RIGHT
1
WELD AY.,LEFT TOP HOUSING
1
ELEMENT 500 WATT 120V SPT 120V, CUL
2
ELEMENT 1300WATT 120V-14B 120V, CUL,
1
POWER CORD, 12/3, 5-20P 120V, CUL
1
POWER CORD ASSY
BASE & GRS CAB,4”TLL BDY 120V, CUL
1
CUL
Page 12
Parts List January 07, 2015, Rev. D
Model: PSC14D Split Lid Two Sided Grill
Fig No. Part Number Quantity Description Application
D9-GR0629
40
41 2K-Z1971 8 SPACER .257X.75X.25 NYLON 42 2E-Z3808 1 SWITCH(EATON)-30A@120V,
43
44 Z1-70-07-0343 1 SWITCH GUARD 45 2M-12-07-0038 1 LABEL ON & OFF 46 2I-05-07-0013 1 BOOT SWITCH 47 2A-Z11582 2 PLATE, HINGE MECH MOUNT 48 2R-Z3345 1 COUNTER BALANCE-SPLIT TOP 49 2C-Z2593 4 10-24x1 1/2 SL HX/W NP 50 2E-Z2894 1 TERMINAL BLOCK (304)
51
52 2E-Z3335 3 RELAY DBL POLE-SNGL THROW 53 2C-6260 8 WASHER #10 INT STL PSC14DDT-120 54 2V-Z3072 2 HANDLE-SIDE PSC14DDT-120 55 D9-Z18465 4 BRACKET, HANDLE SPLIT PSC14DDT-120 56 2C-1522 4 SCREW 1/4-20X.5 STL PSC14DDT-120
NP 2C-8833 1 SCREW 8-18X1/2 HEX STL
D9-GR0630 CNTRL PROG., DEL TACO PSC14DDT D9-GR0635 CNTRL PGM., TACO BELL, 230 PSC14DTB-230V, JPN
D9-GR0647 CNTRL PGM (PSC14DK-UK) PSC14DK-UK
D9-GR0658 CNTRL PROG. (PSC14DK-120) PSC14DK-120
2M-Z15638 2M-Z15853 OVERLAY, STANDARD PSC14DDT, PSC14DK
2E-05-07-0351 2E-05-07-0350 TRANSFORMER 230V/10V 6VA 230V, UK, 208V, 240V
CNTRL PROG.,TACO BELL
1
OVERLAY, TACO BELL PSC14DTB
1
TRANSFORMER 115/10V 6VA 120V, CUL
1
PSC14DTB-120V, -CUL, 208V,
240V
STAR MANUFACTURING
265 Hobson St., Smithville, Tennessee U.S.A.
(314) 678-6303
www.star-mfg.com
Loading...