Star MG1 Service Manual

Star Manufacturing 10 Sunnen Drive [phone] [phone] Fax

St. Louis, MO 63143 www.star-mfg.com

International, Inc. P.O. Box 430129 [phone] [phone] Fax

STAR Sandwich Grill

Set Up, Seasoning and Cleaning

Set Up

1. Unpack the grill.

2. Read the Owners manual and then put it in a safe place for future reference.

3. If surface rust is visible, use a steel wool brush and scrub it off.

4. Wipe down the exterior and grilling area with a damp cloth.

5. Take the grill to a well ventilated area and turn the thermostat to 8-9. If your unit has an

electronic control then set the temperature for 450°F. Allow the unit to burn off the

factory oil. (the oil is there to prevent surface rust during shipping and storage)

6. The “burn off” is complete when the smoke is gone, approximately 30 minutes.

7. Brush any debris from the grill surfaces.

8. Allow the grill to cool and then place it in its permanent position.

First Time Seasoning

1. Bring the grill to 300°F and leave it on while doing the next three steps.

2. Spray the cooking area heavily with a baking release agent.

3. Let sit for 20 minutes.

4. Wipe surface clean with a warm, damp, cloth.

Daily Seasoning

The grill should not require much seasoning while in use. In most cases, a light spray of the baking
release agent in the morning and occasionally throughout the day will be enough to prevent any
sticking. It is not necessary to spray before grilling each item.

Daily Cleaning

1. If particles adhere to the cooking surface during the day, scrape them off with a
spatula.

Note: It is best not to let food cook on to the grill, as build up of food on the grill
will increase sticking and smoking. In addition, carbon may build up on the grill

surface and reduce the cooking efficiency.

2. At the end of the day, wipe down all surfaces with a warm, damp, cloth and mild
detergent. Dry with a soft towel.

Carbon Cleaning

When carbon build up occurs, use a carbon removal agent according to the instructions provided with
the cleaner. When this process is completed, you must re-season the grill according to the First Time
Seasoning instructions above.

Please reference your owner’s manual for additional information

concerning the operation of your grill.

Ask for Quality and Performance by Name…Star and Holman

Commercial Gas and Electric Equipment for the Foodservice Industry.

MODELS CG130A, GR100, GR136, LG9, MG1 & SG4

PARTS LIST EFFECTIVE 10-07-05 RB

MODEL TOASTSWELL SPEED GRILL MODEL LG9

Key

Number

Part

Number

Number

Per

Description

Unit

1 D9-30-GR-0035 1 HANDLE: LID No Longer Available
2 2C-08-07-0089 2 SET SCREW, 1/4-20 x 3/8
3 D9-30-GR-0040 2 ROD: HANDLE
4 D9-30-GR-0013 1 HOUSING: UPPER
5 2C-08-07-0001 2 SCREW, 10-32 x 5/8
6 2C-08-07-0038 10 SCREW, 6-32 x 17/32
7 E9-06-GR-0001 2 INSULATION: 12" X 12"
8 D9-04-GR-0030 2 PLATE: ELEMENT RETAINER
9 D9-04-GR-0185 1 BRACKET: LID STOP
10 2A-09-GR-0003 1 BUSHING: HINGE SHAFT
11 D9-70-GR-0045 1 PIN: SPRING RETAINER
12 D9-70-GR-0051 1 TUBE: SPRING COVER
13 2P-09-GR-0001 1 SPRING: HINGE
14 2A-Z7276 1 SHAFT: HINGE
15 D9-70-GR-0139 1 ROD: HINGE
16 2C-08-07-0066 2 SCREW, 10-32 x 3/8
17 2C-08-07-0044 3 NUT, 1/4-20 No Longer Available
18 2C-08-07-0042 7 SCREW, 8-32 x 5/8
19 2C-08-07-0017 23 LOCKWASHER, #8
20 2C-08-07-0018 15 NUT, 8-32
21 D9-50-GR-0169 1 HINGE BRACKET: RIGHT
22 D9-50-GR-0168 1 HINGE BRACKET: LEFT
23 2I-09-GR-0008 2 BOOT: BLACK VINYL
24 2C-08-07-0039 6 SCREW, 8-32 x 3/8
25 2N-05-GR-0165 1 ELEMENT, 700W (120V)

26 D9-30-GR-0057
27 2F-01-GR-0002 1 GRILL PLATE: TOP
28 2F-Z1491 1 GRILL PLATE: BOTTOM
29 D9-04-GR-0039 2 BRACKET: ANCHOR GRILL PLATE
30 2C-08-07-0092 4 SCREW, 10-L4 x 3/4
31 2C-08-07-0093 4 LOCKWASHER, #10
32 2C-08-07-0039 4 SCREW, 8-32 x 3/8
33 D9-30-GR-0059 1 LEAD WIRE: WHITE 6" W/LOOP CONN No Longer Available
34 2N-05-GR-0164 1 ELEMENT, 950W (120V)

35 D9-30-GR-0039 1 PLATE: ELEMENT RETAINER
36 2A-08-GR-0009 2 STUD: ELEMENT PLATE
37 2C-09-07-0005 1 NAMEPLATE, TOASTWELL No Longer Available
38 D9-05-GR-0029 1 CONDUIT: FLEXIBLE
39 2L-09-GR-0004 1 CUP: GREASE CATCHER
40 D9-30-GR-0036 1 BRACKET: GREASE CATCHER CUP
41 2K-05-07-0017 1 STRAIN RELIEF: CORDSET
42 2E-05-07-0051 1 CORDSET: 14/3 NEMA 5-15P 120V

43 D9-30-GR-0011 1 PLATE: BACK
44 2C-05-07-0057 1 TERMINAL STRIP: DOUBLE ROW
45 2T-05-GR-0005 1 THERMOSTAT: #K-388-42
46 D9-04-GR-0038 1 HOUSING
47 D9-30-GR-0012 1 COVER: BOTTOM
48 D9-04-GR-0040 2 SPACER STRIP: HOUSING
49-50 D9-40-GR-0013 2 LEG SCREW: ADJUSTABLE & SPACER
51 2C-08-07-0037 2 SCREW, 6-32 x 3/8
52 2R-09-07-0006 1 KNOB: TEMP CONTROL #1650
53 B9-05-07-0006 1 PILOT LIGHT: 120V

54 2C-08-07-0005 2 FASTENER: NAMEPLATE PUSH-ON
55 2C-08-GR-0011 2 BUSHING: CONDUIT
56 2C-08-GR-0001 2 LOCKWASHER, CONDUIT
57 2C-08-GR-0013 2 CLAMP: CONDUIT
58 D9-30-GR-0056 1 LEAD WIRE: BLACK 30" W/LOOP CONN No Longer Available
59 D9-30-GR-0058 2 LEAD WIRE: WHITE 15" W/LOOP CONN No Longer Available
60 2C-08-07-0053 2 SCREW, 8-32 x 3/4

2N-05-GR-0164 1 ELEMENT, 950W (208/240V)

1 LEAD WIRE: RED 30" W/LOOP CONN No Longer Available

2N-05-GR-0165 1 ELEMENT, 700W (208/240V)

2E-05-07-0049 1 CORDSET: 14/3 NEMA 6-15P 208/230V

2J-05-07-0010 1 PILOT LIGHT: 230V

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1

INCLUDE MODEL AND SERIAL NUMBER OF 1

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.