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Jet
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JetStar
POPCORN CART
MODEL
JPC-4/6
Installation and
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Jet
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Operation
Instructions
2M-Z7691 Rev. D 12/16/05
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JPC-4/6
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IMPORTANT
Before assembling your new equipment, read and understand all the instructions &
labels associated with the unit prior to putting it together.
All shipping containers should be checked for freight damage both visible and
concealed. This unit has been carefully packaged to insure delivery of your unit in
perfect condition. If equipment is received in damaged condition, either apparent
or concealed, a claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment
is unpacked, a request for inspection of concealed damage must be made with
carrier within 15 days. Be certain to retain all contents plus external and internal
packaging materials for inspection. The carrier will make an inspection and will
supply necessary claim forms.
ASSEMBLY INSTRUCTIONS FOR JETSTAR POPPER CART
Secure Gussetts with screws
removed from the bottom
of the popper
6 oz. Popper
Jetstar 6oz. Gussett
Door Side Up
Gussett
Screws
IL1074
1. 6 oz. Popper Installation (4 oz go to step 2)
When using the Cart with a Jetstar 6 oz Popper,
attach the popper to the body wrap prior to
assembling the cart.
• Remove the (8) screws from the bottom of the
popper, located next to each foot.
• Position the body wrap so the top faces the bottom
of the popper, as shown.
• Locate the (4) 6 oz Gussetts as shown, and secure
them in place with the previously removed screws
from the bottom of the popper.
Body Wrap
IL1078
2
2. Bottom Shelf & Leg Post
When using the Cart with a Jetstar 4 oz. Popper,
assemble the cart prior to attaching the popper.
• Begin by positioning the Bottom Shelf to the Body
Wrap as shown.
• Slide the Leg Posts into position on the left side.
• Line up the holes in the Leg Post with the holes
on the Bottom Shelf and Body Wrap.
• Secure with one 1/4-20 bolt, washer, and nut
per leg.
• Install the Black Plastic Leg Plugs into position
as shown.
3. Handle & Handle Support
• Attach one Handle Support (a) with the open end
facing in the up position and secure it with:
TWO 1/4-20 bolts and washers.
• Place the Handle and remaining Handle
Support (b) in position and secure with:
ONE 1/4-20 bolt and washer in the lower of
the two holes.
Do not install the second 1/4-20 bolt or washer
on the top side at this time.
Body Wrap
Bottom Shelf
Leg Posts
Handle Support
Handle
Handle Support
Leg Plugs
IL1071
(b)
(a)
IL1061
4. Wheel Post
• Slide the Wheel Posts into position as shown.
• Line up the holes in the Leg Post with the holes
on the Bottom Shelf and Body Wrap.
• Attach to the Body Wrap & Bottom Shelf with
one 1/4-20 bolt, washer, and nut per post.
Bottom Shelf
Wheel Posts
IL1060
3
5. Shelf Installation
• Position the Shelf by inserting shelf tabs into
the Body Wrap
• Align the holes in the Shelf, Body Wrap, and
Wheel Post.
• Attach with one 1/4-20 bolt, washer, and nut as
shown.
6. Top Rear Trim
• Position the Top Rear Trim as shown.
• Secure using two 1/4-20 bolts, washers, and
nuts.
Shelf
IL1059
Top Rear Trim
7. Wheel Installation
• Position the cart so the Wheel Posts are
suspended as shown.
• Install the Wheels as shown using
two 1/2-13 x 4-3/4 Axle Bolts and Locknuts.
),
Axle Bolt
Wheel Posts
Lock Nut
Wheel
Axle Bolt
IL1057
4
9. Final Cart Assembly
• With help from another person, carefully lift the
Cart into an upright position.
• Insert the Snap Bushing into position on the
lower shelf.
Mini-Jetstar Only:
Place the Mini-JetStar Shelf into position as shown,
by sliding the tabs into the appropriate grooves.
The panel may be attached to either the left or right
side.
Mini-JetStar Shelf
Snap Bushing
10. Popper to Cart Installation (4 oz Only)
• Remove (8) screws located next to the feet on
the popper. These will be used to secure the
popper to the cart.
• Place the popper on top of the cart,
• Make sure to place the cord and unit legs inside
the top opening.
• Reaching in through the side opening, place the
correct Gusset for your model in place
(as shown), securing the popper to the cart
using the screws removed.
• Pull the power cord through the Snap Bushing
and follow the operating instructions provided
with your popper.
IL1072
Mini-Jetstar 4oz. Gussett
Popper
4oz. Gussett
(Qty 4)
5
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This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in
which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the
transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty
status of the unit.
All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is
limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited
to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below)
should be taken to the closest Star service agency, transportation prepaid.
www.star-mfg.com Email: service@star-mfg.com
THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL
LIMITED EQUIPMENT WARRANTY
> Star will not assume any responsibility for loss of revenue.
> On all shipments outside the United States and Canada, see International Warranty.
* The warranty period for the JetStar series six (6) ounce popcorn machines is two (2) years.
* The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit.
* The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to
Teflon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the
“non-stick” properties of such materials.
> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts
and ninety (90) days on labor.
> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or
the Service Center's sub-agency.
> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and
Operating instructions.
> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.
PARTS WARRANTY
Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is
chargeable to the customer.
SERVICES NOT COVERED BY WARRANTY
1. Travel time and mileage rendered beyond the 50 mile radius limit
2. Mileage and travel time on portable equipment (see below)
3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.
4. Installation of equipment
5. Damages due to improper installation
6. Damages from abuse or misuse
7. Operated contrary to the Operating and Installation Instructions
8. Cleaning of equipment
9. Seasoning of griddle plates
PORTABLE EQUIPMENT
Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:
* The Model 510FD Fryer.
* The Model J4R, 4 oz. Popcorn Machine.
* The Model 518CMA & 526CMA Cheese Melter.
* The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.
* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model HPDE, & SPDE Series Dispenser.
* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
* All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.
The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.
FOR ASSISTANCE
Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.
In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.
10 . Voltage conversions
11 . Gas conversions
12 . Pilot light adjustment
13 . Miscellaneous adjustments
14 . Thermostat calibration and by-pass adjustment
15 . Resetting of circuit breakers or safety controls or reset buttons
16 . Replacement of bulbs
17 . Replacement of fuses
18 . Repair of damage created during transit, delivery, &
installation OR created by acts of God
ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers
* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens
* Heat Lamps
* Pumps
Part# 2M-4497-2 10/05 RB
6
1
2
4
19
8
3
17
6
18
5
7
14
13
16
9
13
11
10
12
14
J4 POPCORN CART
15
SOME ITEMS ARE INCLUDED FOR
ILLUSTRATIVE PURPOSES ONLY AND IN
CERTAIN INSTANCES MAY NOT BE AVAILABLE
MODEL - 8C-JPC-4-6
STAR MANUFACTURING INTERNATIONAL, INC.
SK2060 REV. A 11/11/05
7
PARTS LIST December 16, 2005, Rev D
Jetstar/Mini-Jetstar Popcorn Cart 8C-JPC-4/6
MODEL
Key
Number
1 2R-Z7695 2 HANDLE SUPPORT - GOLD
2 2A-Z7688 1 HANDLE
3 2V-Z7681 2 LEG POST
4 C3-Z7685 1 TRIM REAR TOP
5 C3-Z7700 1 FILLER PANEL
6 C3-Z7683 1 BODY WRAP
7 C3-Z7690 1 SHELF
8 C3-Z7682 1 BOTTOM SHELF
9 2V-Z7680 2 WHEEL POST
10 2C-Y9714 10 WASHER 1/4 FL STL ZP
11 2C-Z2670 6 NUT 1/4-20
12 2C-Z3154 10 BOLT 1/4-20 x 1-3/4 HEX
13 2C-Z7684 2 AXLE BOLT 1/2-13 x 4-3/4
14 2B-Y4752 2 WHEEL
15 2C-Y4755 2 LOCKNUT 1/2-13 NYLON INSERT
16 2K-Y8571 1 SNAP BUSHING
17 C3-Z9131 4 CORNER GUSSET Jetstar
18 C3-Z9132 4 CORNER GUSSET Mini-Jetstart
19 2K-Z7879 2 PLUG, BLACK PLASTIC
Part
Number
Per
Unit
Description
Number
1
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
1
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
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