Star HFD-1CRPL Operators Manual

Star
Manufacturing
International Inc.

10 Sunnen Drive
St. Louis, MO 63143

Phone: [phone]
Fax: [phone]

HOT FOOD

HUMIDITY CABINET

MODEL

HFD-1CRPL

Installation

and

Operating

Instructions

2M-Z4051 Rev. P 8/14/13

1

SAFETY SYMBOL

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specications and product design without

notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change
without notice. While Star International Holdings Inc., Company exercises
good faith efforts to provide information that is accurate, we are not

responsible for errors or omissions in information provided or conclusions

reached as a result of using the specications. By using the information
provided, the user assumes all risks in connection with such use.

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.

Please record the model number, serial number, voltage and purchase date in the area below and have it ready when

you call to ensure a faster service.

Authorized Service Agent Listing

Model No.

Serial No.

Voltage

Purchase Date

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]

Service Help Desk

Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:

Telephone: [phone]

Fax: [phone]

E-mail [e-mail]

[e-mail]

[e-mail]

Website: www.star-mfg.com

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

2

2

SPECIFICATIONS

HFD-1CRPL120

Capacity: Four 12" (30cm) Pizza Shelves
Electrical: 120 volt, 50/60 hertz, single phase, 1200 watts, 10 amps
Dimensions: 15" W x 15" D x 28-1/4" H
(38.1 cm W x 38.1 cm D x 71.7 cm H)
Weight: Approximately 62 lbs. (28 kg)

3

OPERATING CONTROLS

The temperature controls are located at the top of the unit above the door and the humidity controls are
located on the bottom of the unit below the door (see Figures 1 and 2).

OPERATING INSTRUCTIONS

1. Add water to pan and adjust bottom

2. Adjust top dial to desired temperature

3. Drain and clean water pan daily

dial to desired humidity

5. Consult Operator's manual for complete

4. Do not run dry

Information on operating and cleaning.

Temperature Dial - Adjusts cabinet temperature

CAUTION: HOT RACKS
Do NOT Rotate Manually

1

2

3

0

4

6

5

TEMPERATURE

CONTROL

Figure 1

STAR MANUFACTURING INT'L INC

P.O. BOX 430129

ST. LOUIS, MO

63143

HUMIDITY CONTROL

1

2

0

3

LOW

4

WATER

6

5

POWER

Figure 2

ON/OFF Switch - Activates cabinet light, and air circulation system.

Humidity Dial - Adjusts cabinet humidity.

Low Water Indicator - Illuminates when water needs to be added.

Drain Tube - Allows the water reservoir to be emptied during cleaning.

Door Switch - Allows the rotisserie motor to rotate when the door is closed.

4

CAUTION

WARNING

This equipment is designed and sold for commercial use only by personnel trained and experienced in
its operation and is not sold for consumer use in and around the home nor for use directly by the general
public in food service locations.

All shipping containers should be checked for freight damage both visible and concealed. This unit has
been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is
received in damaged condition, either apparent or concealed, a claim must be made with the delivering
carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a
request for inspection of concealed damage must be made with carrier within 15 days. Be certain to
retain all contents plus external and internal packaging materials for inspection. The carrier will make an
inspection and will supply necessary claim forms..

INSTALLATION

Each machine has been properly wired and inspected at the factory for operation on the voltage and

type of current specied on the nameplate. Machines with a nameplate stamped 120V, are equipped for
operation on 120 volt 50/60 hertz AC single phase service. Machines with a nameplate stamped 240V,

are equipped for operation on 240 volt 50/60 hertz AC single phase service. Each condition must be
connected to a separate 15 amp circuit with a 3 wire grounded, polarized receptacle.

DO NOT CONNECT TO ANY OTHER TYPE OF CURRENT OR THE MACHINE WILL
BE SERIOUSLY DAMAGED.

The guarantee of this machine as covered by the warranty card does not apply if an improper installation
has been made.

CAUTION

CAUTION

CAUTION

GENERAL OPERATING INSTRUCTIONS

DO NOT BLOCK VENT HOLES ON TOP OF THE CABINET

1. Ensure cabinet is plugged into the proper voltage receptacle prior to turning on.

2. Fill reservoir with water (distilled preferred) such that the water is approximately level with the top of
the water reservoir (low water indicator should extinguish).
Capacity is 3/4 gallon (2.8 L).

DO NOT OVERFILL !

3. Follow preheat instructions on the following page. Allow approximately 15 minutes for the machine to
reach the proper temperature.

4. Monitor product temperature via the thermometer (see Figure 3).

5. Load product into the racking system. For maximum product freshness, adjust the settings as

specied. Pizza and pretzel racks are adjustable for different applications using the screws provided.

6. Periodically monitor the water level by the red indicator light on the lower control panel. If the light
is illuminated, add water (distilled preferred) until the indicator light is no longer illuminated or to the
maximum recommended water level (see Figure 4).

DO NOT OVERFILL !

7. See attached sketch for instructions on reversing the door.

200°

90°

180°

80°

160°

70°

140°

60°

120°

50°

100°

40°

F°

C°

Figure 3

5

CAUTION

CLEANING INSTRUCTIONS

1. Disconnect the electrical cord before cleaning the cabinet.

2. To maintain the nish and shine of the unit, wipe it daily with a damp cloth and mild soap. Do not use

harsh detergents or scouring pads.

3. Daily cleaning of the inside glass, bottom pan and racking system with a damp cloth is
recommended.

4. Unscrew the drain cap to drain the water reservoir. After the water reservoir is empty, recap the drain

tube and ll to the recommended water level (see Figure 4).

DO NOT OVERFILL!

Recommended Dial Settings

Temp Humidity
Preheat 6 2
Pizza 5.5 4

Temp Dial Settings

Dial Temp*

1 100°F / (43°C)
2 120°F / (49°C)
3 130°F / (55°C)
4 150°F / (66°C)
5 165°F / (74°C)

High 175°F / 80°C)

STAR MANUFACTURING INT'L INC

P.O. BOX 430129

ST. LOUIS, MO

63143

HUMIDITY CONTROL

1

2

0

3

LOW

4

WATER

6

5

POWER

MAXIMUM WATER LEVEL

DO NOT OVERFILL!

Figure 4

Humidity Dial Settings

1, 2 Low

3, 4 Medium
5, 6 High

All settings are recommendations only and could
vary depending on product preparation, cooking
time, and internal food temperature.

FLUORESCENT LIGHT REPLACEMENT

1. Unplug the cord from the recepticale.

2. Remove the diffuser using a plastic screwdriver.

3. Replace the light with a new lamp 120V, model F8T5.

4 Install the diffuser back into the light holder.

Note: In the event of a loss of power, turn the main switch off, wait 5-10 minutes, then turn the

main switch on. This procedure will prevent the urescent light from ickering.

6

Visit our Website at: www.star-mfg.com Email: [e-mail]

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which
the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation
company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited
to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair
of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken
to the closest Star service agency, transportation prepaid.

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

LIMITED EQUIPMENT WARRANTY

> Star will not assume any responsibility for loss of revenue.

> On all shipments outside the United States and Canada, see International Warranty.

* The warranty period for the Ultra-Max, Hot Plates, Griddles, Charbroilers is (3) years parts & labor.

* The warranty period for the Star-Max, Charbroilers, Griddles, Hot Plates, Fryers & Finishing Oven is (2) years parts & labor.

* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.

* ThewarrantyperiodfortheChrome-MaxGriddlesisve(5)yearsonthegriddlesurface.Seedetailedwarrantyprovidedwithunit.

* The warranty period for Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

Dura-Teccoatingsfromimpropercleaning,maintenance,useofmetallicutensils,orabrasivecleaners,abrasivepads,productidentiersand
point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the
“non-stick” properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts

and ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or

the Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted, the labor to replace the part is NOT warranted.

SERVICES NOT COVERED BY WARRANTY

1. Traveltimeandmileagerenderedbeyondthe50mileradiuslimit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damagesduetoimproperinstallation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:

* TheModel510FD,510FFFryer.
* TheModel526TOAToasterOven.
* TheModelJ4R,4oz.PopcornMachine.
*TheModel518CMA&526CMACheeseMelter.
* TheModel12MC&15MC&18MCPHotFoodMerchandisers.
* TheModel12NCPW&15NCPWNachoChip/PopcornWarmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model HPD & SPD Series Dispenser.
* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
* AllQCS/RCSSeriesToastersexcept Model QCS3 & RCS3 Series.
* All Fast Steamer Models except Direct Connect Series.

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

PARTS WARRANTY

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resettingofcircuitbreakersorsafetycontrolsorresetbuttons

16. Replacementofbulbs

17. Replacementoffuses

18. Repairofdamagecreatedduringtransit,delivery,&

PORTABLE EQUIPMENT

FOR ASSISTANCE

 installationORcreatedbyactsofGod

ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers

(Model 16PD-A Only)

* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens

(Model PO12 Only)

* Heat Lamps
* Pumps-Manual

2M-4497-2 11/21/14

LIGHT

F8T5

11/14/2000

QUENCHARC

LIGHT

(TOP-DISPLAY)

ALTERNATIVE

LIGHT

F8T5

BLUE

YELLOW

BALLAST

F213ESP

RED

RED

YELLOW

BLUE

BLK

N.C.

N.C.

M

ROTISSERIE

COM

DOOR SWITCH

N.O.

COM

DOOR SWITCH

N.O.

MOTOR

FRONT REAR

M

MOTOR

FAN

AIR ELEMENT

LOW WATER

THERMOSTAT

AIR

INDICATOR

N.O.

COM

(#7)

B

SWITCH

FLOAT

WATER ELEMENT

THERMOSTAT

N.C.

(#2)

N.O.

(#5)

A

WATER

RELAY

SK1822 Rev -

STAR MANUFACTURING INTERNATIONAL INC.

120V CONFIGURATION

RED

MOTOR

WHITE

M

BLACK WHITE

BLUEBLACK

ON/OFF SWITCH

BLK

CORD SET

WHITE

GND

HFD-1CRPL

MODEL:

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

8

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

9

STAR MANUFACTURING INTERNATIONAL, INC.

PIZZA RACK

OPERATING INSTRUCTIONS

1. Add water to pan and adjust bottom

dial to desired humidity

2. Adjust top dial to desired temperature

3. Drain and clean water pan daily

4. Do not run dry

5. Consult Operator's manual for complete

Information on operating and cleaning.

CAUTION: HOT RACKS
Do NOT Rotate Manually

P.O. BOX 430129

ST. LOUIS, MO

63143

0

LOW

1

TEMPERATURE

CONTROL

1

HIGH

3

6

5

2

3

4

5

200°

90°

180°

80°

160°

70°

140°

60°

120°

50°

100°

40°

F°

C°

4

WATER

POWER

PRETZEL RACK

(OPTIONAL)

MODEL HFD-1CRPL 120V/240V

SK1823 REV.- 11-14-00

OPERATING INSTRUCTIONS

1. Add water to pan and adjust bottom

dial to desired humidity

2. Adjust top dial to desired temperature

3. Drain and clean water pan daily

4. Do not run dry

5. Consult Operator's manual for complete

Information on operating and cleaning.

CAUTION: HOT RACKS
Do NOT Rotate Manually

46

24

1

0

6

23

64

45

59

44

200°

2

3

4

5

TEMPERATURE

CONTROL

32

90°

180°

80°

160°

70°

140°

60°

120°

35

50°

100°

40°

F°

C°

18

43

62

5

4

38

39

36

6

4

33

40

41

44

42

24

22

20

20

19

1

5

21

30

2

27

26

13

15

14

25

12

28

29

7

77

11

9

34

37

5

4

35

4

6

5

17

16

68

75

76

10

3

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

MODEL:

HFD-1CRPL 120V

STAR MANUFACTURING INTERNATIONAL INC.

SK1825 Rev -

69

51

66

8

11/14/2000

SK1826 Rev -

11/14/2000

57

54

52

13

58

64

65

63

72

53

67

56

55

73

60

61

50

70

74

71

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

49

48

STAR MANUFACTURING INT'L INC

P.O. BOX 430129

ST. LOUIS, MO

63143

HUMIDITY CONTROL

1

2

0

6

5

3

LOW

4

WATER

POWER

31

47

MODEL:

HFD-1CRPL 120V

STAR MANUFACTURING INTERNATIONAL INC.

PARTS LIST August 14, 2013, Rev F

MODELS

HFD-1CRPL120 Humidity Cabinet

Number

Key

Number

1 C3-G8021 1 CORD ASSEMBLY 120V
2 2K-Y2968 1 BUSHING - STRAIN RELIEF
3 2A-Z1485 4 FOOT 1" ADJUSTABLE
4 D5-Z0345 4 GLASS CHANNEL VERTICAL
5 D5-Z0346 4 GLASS CHANNEL HORIZONTAL
6 2Q-Z0581 2 GLASS-SIDE
7 2K-1139 3 BUSHING-HEYCO
8 D5-Z3951 1 BOTTOM
9 2E-Y9148 1 RELAY 120V
10 2E-Z4053 1 WIRE HARNESS-BOTTOM
11 2N-Z3435 1 ELEMENT ASSEMBLY 120V
12 2T-Z4250 1 THERMOSTAT-WATER
13 2R-Y8261 2 KNOB

14 D5-220075 1 RESERVOIR ASSEMBLY

15 D5-220093 1 FLOAT SWITCH ASSEMBLY
16 D5-Z3954 1 TRAY
17 D5-220102 1 PAN ASSEMBLY
18 D5-Z3936 1 CORNER POST-RIGHT DOOR
19 D5-220103 2 DOOR FRAME ASSEMBLY
20 2I-Z0877 4 GLASS CHANNEL-HORIZONTAL DOOR

21 2I-Z0876 2 GLASS CHANNEL-VERTICAL DOOR

22 2Q-Z0759 2 GLASS-DOOR
23 2I-Z0758 2 HINGE-DOOR
24 2A-Y8068 4 PIN-DOWEL
25 A3-35219 1 CAP AND CHAIN
26 2I-9772 1 GASKET
27 2E-Y9700 2 SWITCH-INTERRUPT

28 2J-Y6689 1 PILOT LIGHT, 120V
29 PS-220117 1 SWITCH-SERVICE KIT (manufactured before 4/1/2010)

2E-Z0091 1 SWITCH (manufactured after 4/1/2010)
30 2I-Z3934 2 DOOR-GASKET
31 2M-Z0880 1 LABEL-BOTTOM
32 D5-Z4171 2 HINGE-BRACKET (TOP)
33 D5-Z4172 2 HINGE-BRACKET (BOTTOM)
34 D5-Z0320 1 PANEL-CONTROL
35 D5-Z0319 2 ANGLE-BOTTOM
36 D5-Z3935 1 CORNER POST-LEFT DOOR
37 D5-Z3938 1 CORNER-POST-RIGHT
38 D5-Z3937 1 CORNER-POST-LEFT
39 2T-Z0613 1 THERMOMETER
40 D5-Z4006 2 FILLER RIGHT
41 D5-Z4005 2 FILLER LEFT
42 D5-Z3950 1 PANEL REAR
43 D5-Z3945 2 LIGHT HOLDER
44 2I-Z3939 2 DIFFUSER

45 D5-Z3952 1 TOP COVER

46 2M-Z0879 1 TOP LABEL
47 D5-220077 1 PRETZEL RACK ASSEMBLY (OPTIONAL)
48 2B-Z6899 3 HOLDER ASSEMBLY (OPTIONAL)
49 D5-220079 1 PRETZEL SHELF (OPTIONAL)
50 D5-220111 1 SHELF-PIZZA RACK ASSEMBLY
51 D5-Z4165 1 BRACKET-BALLAST
52 D5-220105 4 PIZZA-HOLDER ASSEMBLY

Part

Number

Per

Unit

Description

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1
INCLUDE MODEL AND SERIAL NUMBER OF 2

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.

PARTS LIST August 14, 2013, Rev F

MODELS

HFD-1CRPL120 Humidity Cabinet

Number

Key

Number

53 2N-Z0337 1 ELEMENT-AIR 120V
54 D5-Z4311 1 COVER-DUCT

55 D5-Z4308 1 BACK-DUCT
56 D5-Z0591 1 FRONT-DUCT
57 2U-Z5583 1 BLOWER ASSEMBLY
58 2E-Z4052 1 HARNESS-TOP
59 2S-Z3944 4 LAMP HOLDER
60 2I-Z3942 1 GASKET
61 D5-220101 1 TOP-LINER

62 2S-Z3943 2 FLUORESCENT LAMP F8T5, 12" LONG, 120V, 8W
63 D5-Z17319 1 MOTOR-ROTISSERIE 120V, Fan Not Included

NI 2U-Z9811 1 FAN, MOTOR
64 D5-Z4170 1 BRACKET-THERMOSTAT
65 2T-Z0449 1 THERMOSTAT-AIR
66 D5-Z4168 1 DEFLECTOR
67 2A-Y6694 1 HAIR PIN, 0.08X1 9/16
68 2I-Z1013 1 GASKET-PAN
69 2E-Z3948 1 BALLAST
70 2C-Z2829 1 NUT WELD (PIZZA-SHELF HOLDER)
71 2C-Z4251 1 SCREW #8-32X3/8, RHP ST.ST.
72 D5-220106 1 QUENCHARC ASSEMBLY
73 D5-Z4307 1 AIR-DEFLECTOR
74 2C-Z4320 1 WASHER #8 ST.ST.
75 D5-Z4322 1 INSULATION HOLDER
76 D5-Z4323 1 INSULATION
77 B9-04-WB-0140 4 SPACER

Part

Number

Per

Unit

Description

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 2
INCLUDE MODEL AND SERIAL NUMBER OF 2

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.

15

STAR INTERNATIONAL HOLDINGS INC. COMPANY

Star - Holman - Lang - Wells - Bloomeld - Toastmaster

10 Sunnen Drive, St. Louis, MO 63143 U.S.A.

[phone]

www.star-mfg.com

16