Star HFD-1 Service Manual

HOT FOOD

HUMIDITY CABINET

MODEL

HFD-1

Installation and

Operation

Instructions

2M-Z0662 Rev. M 8/14/2014

HFD-1

SAFETY SYMBOL

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specications and product design without

notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change
without notice. While Star International Holdings Inc., Company exercises
good faith efforts to provide information that is accurate, we are not

responsible for errors or omissions in information provided or conclusions

reached as a result of using the specications. By using the information
provided, the user assumes all risks in connection with such use.

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.

Please record the model number, serial number, voltage and purchase date in the area below and have it ready when

you call to ensure a faster service.

Authorized Service Agent Listing

Model No.

Serial No.

Voltage

Purchase Date

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]

Service Help Desk

Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:

Telephone: [phone]

Fax: [phone]

E-mail [e-mail]

[e-mail]

[e-mail]

Website: www.star-mfg.com

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

2

PRODUCT IDENTIFICATION

Humidied Cabinet

Models: HFD-1 120V, HFD-1-P 120V, HFD-1-CR 120V,
HFD-1 240V*, HFD-1-P 240V, HFD-1-CR 240V
* These models are equipped with European cord set and 240V elements.

Note: -1 = Multipurpose Shelving; -1-P = Pretzel Rack; -1-CR = Pizza Rack

All models were designed and tested to the guidelines set forth by the National Sanitation
Foundation (NSF), Standard Number 4.

SPECIFICATIONS

Capacity: 48 large pretzels/bagels (P models), three 12" (30 cm) pizzas (CR models)
3 multi-purpose shelves
Electrical: 120 volt, 50/60 hertz, single phase, 1280 watts, 10.6 amps
240 volt, 50/60 hertz, single phase, 1280 watts, 5.3 amps
Dimensions: 15"W x 15"D x 28-1/4"H
(38.1 cm W x 38.1 cm D x 71.7 cm H)

Weight: Approximately 60 lbs. (27.2 Kg)

OPERATING CONTROLS

The temperature controls are located at the top of the unit above the door and the humidity controls are located on the
bottom of the unit below the door (see illustrations below).

OPERATING INSTRUCTIONS

1. Add water to pan and adjust bottom

2. Adjust top dial to desired temperature

3. Drain and clean water pan daily

dial to desired humidity

5. Consult Operator's manual for complete

4. Do not run dry

Information on operating and cleaning.

CAUTION: HOT RACKS
Do NOT Rotate Manually

1

2

3

0

4

6

5

TEMPERATURE

CONTROL

STAR MANUFACTURING INT'L INC

P.O. BOX 430129

ST. LOUIS, MO

63143

HUMIDITY CONTROL

1

2

0

6

3

LOW

4

WATER

5

POWER

Door Switch Allows the rotisserie motor to rotate when the door is closed.

Drain Tube Allows the water reservoir to be emptied during cleaning.

Humidity Dial Adjusts cabinet humidity.

Low Water Indicator Illuminates when water needs to be added.

ON/OFF Switch Activates cabinet light, and air circulation system.

Temperature Dial Adjusts cabinet temperature.

3

CAUTION

WARNING

CAUTION

This equipment is designed and sold for commercial use only by personnel trained and experienced in
its operation and is not sold for consumer use in and around the home nor for use directly by the general
public in food service locations.

All shipping containers should be checked for freight damage both visible and concealed. This unit has
been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is
received in damaged condition, either apparent or concealed, a claim must be made with the delivering
carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a
request for inspection of concealed damage must be made with carrier within 15 days. Be certain to
retain all contents plus external and internal packaging materials for inspection. The carrier will make an
inspection and will supply necessary claim forms..

INSTALLATION

Each machine has been properly wired and inspected at the factory for operation on the voltage
and type of current specied on the nameplate. Machines with a nameplate stamped 120V,
are equipped for operation on 120 volt 50/60 hertz AC single phase service. Machines with a
nameplate stamped 240V, are equipped for operation on 240 volt 50/60 hertz AC single phase
service. Each condition must be connected to a separate 15 amp circuit with a 3 wire grounded,
polarized receptacle.

DO NOT CONNECT TO ANY OTHER TYPE OF CURRENT OR THE MACHINE WILL
BE SERIOUSLY DAMAGED.

The guarantee of this machine as covered by the warranty card does not apply if an improper installation
has been made.

CAUTION

CAUTION

GENERAL OPERATING INSTRUCTIONS

DO NOT BLOCK VENT HOLES ON TOP OF THE CABINET

1. Ensure cabinet is plugged into the proper voltage receptacle prior to turning on.

2. Fill reservoir with water (distilled preferred) such that the water is approximately level
with the top of the water reservoir (low water indicator should extinguish).
Capacity is 3/4 gallon (2.8 L).

CAUTION: DO NOT OVERFILL !

3. Follow preheat instructions on the following page. Allow approximately 15 minutes for the
machine to reach the proper temperature.

4. Monitor product temperature via the thermometer (see Figure 3).

5. Load product into the racking system. For maximum product freshness, adjust the settings
as specied. Pizza and pretzel racks are adjustable for different applications using the
screws provided.

6. Periodically monitor the water level by the red indicator light on the lower control panel. If
the light is illuminated, add water (distilled preferred) until the indicator light is no longer
illuminated or to the maximum recommended water level (see Figure 4).

DO NOT OVERFILL !

7. See attached sketch for instructions on reversing the door.

200°

90°

180°

80°

160°

70°

140°

60°

120°

50°

100°

40°

F°

C°

Figure 3

4

CLEANING INSTRUCTIONS

1. Disconnect the electrical cord before cleaning the cabinet.

2. To maintain the nish and shine of the unit, wipe it daily with a damp cloth and mild soap. Do not
use harsh detergents or scouring pads.

3. Daily cleaning of the inside glass, bottom pan and racking system with a damp cloth is
recommended.

4. Unscrew the drain cap to drain the water reservoir. After the water reservoir is empty, recap the
drain tube and ll to the recommended water level (see Figure 4).

Recommended Dial Settings

Temp Humidity

Preheat 6 2

Pizza High 4

Pretzels / Bagels 4 4

Temp Dial Settings

Dial Temp*

1 100°F / (43°C)

2 120°F / (49°C)

3 130°F / (55°C)

4 150°F / (66°C)

5 165°F / (74°C)

High 175°F / (80°C)

STAR MANUFACTURING INT'L INC

P.O. BOX 430129

ST. LOUIS, MO

63143

HUMIDITY CONTROL

1

2

0

3

LOW

4

WATER

6

5

POWER

MAXIMUM WATER LEVEL

DO NOT OVERFILL!

Figure 4

Humidity Dial Settings

1, 2 Low

3, 4 Medium

5, 6 High

All settings are recommendations only and could vary
depending on product preparation, cooking time, and internal

CAUTION: DO NOT OVERFILL!

* Dial Setting For Desired Temperature (Approx.)

food temperature.

MAINTENANCE AND REPAIRS

Contact the factory, a service representative or a local service company for service or required
maintenance.

5

Visit our Website at: www.star-mfg.com Email: [e-mail]

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which
the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation
company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited
to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair
of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken
to the closest Star service agency, transportation prepaid.

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

LIMITED EQUIPMENT WARRANTY

> Star will not assume any responsibility for loss of revenue.

> On all shipments outside the United States and Canada, see International Warranty.

* The warranty period for the Ultra-Max, Hot Plates, Griddles, Charbroilers is (3) years parts & labor.

* The warranty period for the Star-Max, Charbroilers, Griddles, Hot Plates, Fryers & Finishing Oven is (2) years parts & labor.

* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.

* ThewarrantyperiodfortheChrome-MaxGriddlesisve(5)yearsonthegriddlesurface.Seedetailedwarrantyprovidedwithunit.

* The warranty period for Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

Dura-Teccoatingsfromimpropercleaning,maintenance,useofmetallicutensils,orabrasivecleaners,abrasivepads,productidentiersand
point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the
“non-stick” properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts

and ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or

the Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted, the labor to replace the part is NOT warranted.

SERVICES NOT COVERED BY WARRANTY

1. Traveltimeandmileagerenderedbeyondthe50mileradiuslimit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damagesduetoimproperinstallation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:

* TheModel510FD,510FFFryer.
* TheModel526TOAToasterOven.
* TheModelJ4R,4oz.PopcornMachine.
*TheModel518CMA&526CMACheeseMelter.
* TheModel12MC&15MC&18MCPHotFoodMerchandisers.
* TheModel12NCPW&15NCPWNachoChip/PopcornWarmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model HPD & SPD Series Dispenser.
* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
* AllQCS/RCSSeriesToastersexcept Model QCS3 & RCS3 Series.
* All Fast Steamer Models except Direct Connect Series.

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

PARTS WARRANTY

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resettingofcircuitbreakersorsafetycontrolsorresetbuttons

16. Replacementofbulbs

17. Replacementoffuses

18. Repairofdamagecreatedduringtransit,delivery,&

PORTABLE EQUIPMENT

FOR ASSISTANCE

 installationORcreatedbyactsofGod

ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers

(Model 16PD-A Only)

* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens

(Model PO12 Only)

* Heat Lamps
* Pumps-Manual

2M-4497-2 11/21/14

6

789

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

STAR MANUFACTURING INTERNATIONAL INC.

72

24

OPERATING INSTRUCTIONS

1. Add water to pan and adjust bottom

2. Adjust top dial to desired temperature

3. Drain and clean water pan daily

4. Do not run dry

5. Consult Operator's manual for complete

CAUTION: HOT RACKS
Do NOT Rotate Manually

46

23

dial to desired humidity

Information on operating and cleaning.

1

0

6

2

3

4

5

20

TEMPERATURE

CONTROL

64

45

5

4

5

44

4

6

4

32

38

35

41

5

33

27

40

7

36

37

39

43

200°

90°

180°

80°

160°

70°

140°

60°

120°

50°

100°

40°

F°

C°

36

5

35

4

26

35

42

4

25

28

29

34

21

4

6

4

6

24

22

30

20

2

19

1

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

MODEL:

HFD-1 120V/240V

18

13

15

14

12

5

17

16

69

11

9

10

3

8

SK1450 Rev E

06/10/2010

57

MODEL:

HFD-1

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

STAR MANUFACTURING INTERNATIONAL INC.

SK1451 Rev D

03/22/2004

54

13

52

58

59

60

64

65

63

62

53

67

50

STAR MANUFACTURING INT'L INC

P.O. BOX 430129

ST. LOUIS, MO

63143

56

HUMIDITY CONTROL

1

0

6

55

61

200°

90°

180°

80°

160°

70°

140°

60°

120°

50°

100°

40°

F°

C°

2

3

LOW

4

WATER

5

POWER

68

51

49

70

48

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

71

31

66

10

PARTS LIST August 14, 2013 Rev. M

Model HFD-1 Humidied Cabinet

Fig No. Part No. Qty Description Application

1

2 2K-Y2968 1 BUSHING - STRAIN RELIEF
3 2I-Z0057 4 FOOT
4 D5-Z0345 6 GLASS CHANNEL VERTICAL
5 D5-Z0346 6 GLASS CHANNEL HORIZONTAL
6 2Q-Z0581 3 GLASS - SIDE
7 2K-1139 1 BUSHING - HEYCO
8 D5-Z0321 1 BOTTOM

9

10 2E-Z0802 1 WIRE HARNESS - BOTTOM

11

12 2T-Z4250 1 THERMOSTAT - BOTTOM
13 2R-Y8261 2 KNOB
14 D5-Z0896 1 BODY - RESERVOIR
15 D5-220093 1 FLOAT-SWITCH ASSEMBLY
16 D5-220113 1 TRAY - ASSEMBLY
17 D5-220072 1 PAN - ASSEMBLY
18 D5-Z3679 2 DOOR - LATCH

19 D5-220087 1 DOOR ASSEMBLY
20 2I-Z0877 2 GLASS CHANNEL - HORIZONTAL DOOR

21 2I-Z0876 1 GLASS CHANNEL - VERTICAL DOOR
22 2Q-Z0759 1 GLASS DOOR
23 2I-Z0758 1 HINGE - DOOR
24 2A-Y8068 2 PIN - DOWEL
25 A3-35219 1 CAP AND CHAIN
26 2I-9772 1 GASKET
27 2E-Y9700 1 SWITCH - INTERRUPT

28

29

30 2I-Z0878 1 DOOR - GASKET
31 2M-Z0880 1 BOTTOM - LABEL
32 D5-Z0543 1 HINGE - BRACKET (TOP)
33 D5-Z0542 1 HINGE - BRACKET (BOTTOM)
34 D5-Z0320 1 CONTROL PANEL
35 D5-Z0319 3 ANGLE - BOTTOM
36 D5-Z0324 2 CORNER - POST
37 D5-Z0323 1 CORNER - POST RIGHT DOOR
38 D5-Z0322 1 CORNER - POST LEFT DOOR
39 2T-Z0613 1 THERMOMETER
40 D5-Z0318 2 FILLER - POST
41 D5-Z0341 1 RACK ANGLE - LEFT DOOR

C3-G8021
C3-39221 240V

2E-Y9148
2E-Z0625 240V

2N-Z3435
2N-Z4149 240V

2J-Y6689
2J-Z2329 240V
PS-220117
2E-Z0091 SWITCH (manufactured after 4/2010)

1 CORD ASSEMBLY

1 RELAY

1 ELEMENT - ASSEMBLY

1 PILOT LIGHT

SWITCH KIT SERVICE KIT (manufactured before 4/2010)

1

120V

120V

120V

120V

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1
INCLUDE MODEL AND SERIAL NUMBER OF 2

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.

11

PARTS LIST August 14, 2013 Rev. M

Model HFD-1 Humidied Cabinet

Fig No. Part No. Qty Description Application

42 D5-Z0342 1 RACK ANGLE - RIGHT DOOR
43 D5-Z0344 1 RACK ANGLE - RIGHT
44 D5-Z0343 1 RACK ANGLE - LEFT
45 D5-Z0605 1 TOP COVER
46 2M-Z0879 1 TOP LABEL
48 2B-Z6899 3 HOLDER ASSEMBLY
49 D5-220079 1 PRETZEL SHAFT
50 2B-Z9143 1 ASSEMBLY - PIZZA SHAFT
51 2B-Z4174 3 SHELF - PIZZA RACK
52 2B-Z0340 3 SHELF
53 2N-Z0337 1 ELEMENT - AIR 120V
53 2N-Z0793 1 ELEMENT - AIR 240V
54 D5-Z0590 1 COVER - DUCT
55 D5-Z0592 1 BACK - DUCT
56 D5-Z0591 1 FRONT - DUCT
57 2U-Z5583 1 BLOWER - ASSEMBLY
58 2E-Z0406 1 HARNESS - TOP
59 D5-220081 1 REFLECTOR - ASSEMBLY
60 2E-Y9184 1 SOCKET
61 D5-Z0177 1 TOP LINER

62

63

-- 2U-Z9811 1 FAN BLADE FOR MOTOR
64 D5-Z4170 1 THERMOSTAT BRACKET
65 2T-Z0449 1 THERMOSTAT - TOP
66 -- 3 SOCKET HEAD CAP SCREW (SUPPLIED WITH ITEM 48)
67 2C-Z1156 1 COTTER - PIN
68 2M-Z0894 1 DOOR DECAL
69 2I-Z1013 1 GASKET - PAN
70 D5-220094 1 DOOR ASSEMBLY HFD-1
71 2C-Z0546 6 SCREW 3/16” ALLEN HEAD
72 2M-Z0894 1 DOOR DECAL, “FRESH & FAST”

2S-Y9118
2S-Z0630 240V
D5-Z17319
2U-Z3642 240V

1 LAMP 100W

1 MOTOR - ROTISSERIE, Fan Not Included

120V

120V

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 2
INCLUDE MODEL AND SERIAL NUMBER OF 2

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.

12