Star Manufacturing GR131, GR131-H Installation Manual

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Star Manufacturing International Inc.
10 Sunnen Dr. St. Louis, MO 63143
and Operating Instructions
Phone: (314) 781-2777 FAX: (314) 781-3636
TOASTSWELLTOASTSWELL
TOASTSWELL
TOASTSWELLTOASTSWELL
AUTOMATICAUTOMATIC
AUTOMATIC
AUTOMATICAUTOMATIC
2M-Z1181 Rev. - 3/26/97
SPEED GRILLSPEED GRILL
SPEED GRILL
SPEED GRILLSPEED GRILL
Model# GR131L
"SONIC"
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INSTALLATION AND OPERATING INSTRUCTIONS
INSTALLATION
For your protection, we recommend that a qualified electrician install this appliance. The electrician should be familiar with electrical installations and your local electrical requirements. Proper connections and power supply are essential for efficient performance. The supply circuit should be properly fused as required by local electrical code.
Plug into any 110-120V A.C. outlet. Slow performance will indicate the grill is connected to a line of insufficient capacity or to one already loaded to capacity. Unless you have ordered a 220V Speed Grill, do not plug into a 220V line. Doing so will ruin the elements very quickly and void the guarantee. If this appliance does not heat, check plug and receptacle for loose connections.
OPERATING PROCEDURE
The thermostat dial is marked wit temperature degrees from 100 to 450 degrees Fahrenheit. Set the dial to 350 degrees and wait until the pilot light goes out. This indicates the temperature has been reached and the thermostat will automatically maintain proper temperature using current as needed. Do not attempt to cook food before the pilot light goes out. When starting from cold, food will stick to grids if they are not up to proper temperature. Setting thermostat to a higher temperature will not speed up the heating time. If grill is too hot, set dial at a lower temperature, if not hot enough, set at a higher temperature. Turn to "OFF" when the grill is not needed during slack periods.
PILOT LIGHT
The pilot light will glow while your grill is gaining temperature. It will wink on and off to show temperature is being maintained. The bulb burning out will not affect the operation of the grill.
COUNTER BALANCE TOP
Place the food to be prepared in the center of the cooking surface of the grill. Lower the upper grid. You will note, it has balanced itself at the desired height. There is no undue pressure from the upper grid on the food being prepared. Fresh bread, being very moist in itself, becomes quite soggy. Overcome this entirely by use of bread 1 or 2 days old. Oil both ends of the top hinge with 3 drops of oil every 30 days. Tilt the unit on end and drop 3 or 4 drops of oil down each end of the cylinder which holds the counterbalance spring only every 30 days.
GRID TILTER AND LEVELER
You can level your unit by adjusting the front legs. If you want to drain grease from grids as you cook you can tilt grill back by unscrewing front legs approximately 1/4" to 3/8". When in this or regular flat position, make sure the grease can is in place to catch grease. The round fat catcher slips under the drain lip. This can is not necessary, nor included with special Kmart units.
The grids are cast aluminum. They have been seasoned and silicon treated to prevent sticking. You may want to brush your meats and sandwiches with cooking oil as excessive moisture sometimes causes food to adhere to grids. Salt is the enemy of aluminum. Avoid its use until after the food is off the grill. When idling, set the grids 3/4 " apart, this allows the extra heat to escape and preserve the seasoning. The counterbalance top will hold the grids in place.
CORD PLUG AND GROUNDING INSTRUCTIONS
For your protection, this appliance is equipped with a 3 conductor load cord, having a grounding type plug. A special grounding adaptor is available to permit the use of this appliance with conventional 2-wire receptacles on 115V only. To use the adaptor, first determine if this system is grounded. For grounded electrical systems, connect the green wire of the adaptor to the mounting screw on the receptacle. For wire of ungrounded electrical systems, attach the green
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adaptor to a known permanent ground.
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CLEANING
All surfaces, except the cooking grids, are stainless steel and can be cleaned with a warm, damp cloth and detergent. The cooking surfaces are cast aluminum and will darken with use and should not be cleaned unless there is a carbon buildup. When buildup does occur, you can scrape with a spatula or with a scouring pad and cleaners. When this is done you should season grids with a good grade of vegetable oil before using.
Before the first use, lightly rub cooking oil onto the surface. Heat for 2 to 3 minutes on medium heat. When cool, rinse with warm water and mild detergent. Metal utensils may be used without damaging the coating surface. However, using plastic or wood utensils will prolong the life of the coating. Do not overheat empty units or surfaces. Always clean unit after several uses and prior to use with a mild detergent. Burned grease or food residue may collect on the surface. It can be removed by a thorough cleansing with the follow solution: 3 tablespoon bleach, 1 tablespoon liquid dish detergent, and 1 cup water. Apply this to the cooking surface with a sponge or plastic scrubbing pad. Metal scrubbing pads are not recommended. After cleaning, recondition the surface with a light wipe of vegetable oil.
MAINTENANCE AND REPAIRS
Contact the factory or one of its representatives or a local service company for service or maintenance if required.
RETAIN THIS MANUAL FOR FUTURE REFERENCE Part No. 2M-Z1181 Rev. - 4/4/97
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Star Manufacturing 10 Sunnen Drive (800) 807-9054 (800) 396-2677 Fax
St. Louis, MO 63143 www.star-mfg.com
International, Inc. P.O. Box 430129 (314) 781-2777 (314) 781-2714 Fax
STAR Sandwich Grill
Set Up, Seasoning and Cleaning
Set Up
1. Unpack the grill.
2. Read the Owners manual and then put it in a safe place for future reference.
3. If surface rust is visible, use a steel wool brush and scrub it off.
4. Wipe down the exterior and grilling area with a damp cloth.
5. Take the grill to a well ventilated area and turn the thermostat to 8-9. If your unit has an
electronic control then set the temperature for 450°F. Allow the unit to burn off the
factory oil. (the oil is there to prevent surface rust during shipping and storage)
6. The “burn off” is complete when the smoke is gone, approximately 30 minutes.
7. Brush any debris from the grill surfaces.
8. Allow the grill to cool and then place it in its permanent position.
First Time Seasoning
1. Bring the grill to 300°F and leave it on while doing the next three steps.
2. Spray the cooking area heavily with a baking release agent.
3. Let sit for 20 minutes.
4. Wipe surface clean with a warm, damp, cloth.
Daily Seasoning
The grill should not require much seasoning while in use. In most cases, a light spray of the baking release agent in the morning and occasionally throughout the day will be enough to prevent any sticking. It is not necessary to spray before grilling each item.
Daily Cleaning
1. If particles adhere to the cooking surface during the day, scrape them off with a spatula.
Note: It is best not to let food cook on to the grill, as build up of food on the grill will increase sticking and smoking. In addition, carbon may build up on the grill
surface and reduce the cooking efficiency.
2. At the end of the day, wipe down all surfaces with a warm, damp, cloth and mild detergent. Dry with a soft towel.
Carbon Cleaning
When carbon build up occurs, use a carbon removal agent according to the instructions provided with the cleaner. When this process is completed, you must re-season the grill according to the First Time Seasoning instructions above.
Please reference your owner’s manual for additional information
concerning the operation of your grill.
Ask for Quality and Performance by Name…Star and Holman
Commercial Gas and Electric Equipment for the Foodservice Industry.
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PARTS LIST EFFECTIVE 02-15-06 RB
MODEL GR131
Key
Number
1 D9-30-GR-0035 1 HANDLE: LID No Longer Available 2 2C-08-07-0089 2 SET SCREW, 1/4-20 x 3/8 3 D9-30-GR-0040 2 ROD: HANDLE 4 D9-30-GR-0013 1 HOUSING: UPPER 5 2C-08-07-0001 2 SCREW, 10-32 x 5/8 6 2C-08-07-0038 10 SCREW, 6-32 x 17/32 7 Z1-06-GR-0001 2 INSULATION, 12” x 12” 8 D9-04-GR-0030 2 PLATE: ELEMENT RETAINER 9 D9-04-GR-0185 1 BRACKET: LID STOP 10 2A-09-GR-0003 1 BUSHING: HINGE SHAFT 11 D9-70-GR-0045 1 PIN: SPRING RETAINER 12 D9-30-GR-0034 1 TUBE: SPRING COVER 13 2P-09-GR-0001 1 SPRING: HINGE 14 D9-30-GR-0032 1 SHAFT: HINGE 15 D9-30-GR-0033 1 ROD: HINGE 16 2C-08-07-0066 2 SCREW, 10-32 x 3/8 17 2C-08-07-0044 3 NUT, 1/4-20 18 2C-08-07-0042 7 SCREW, 8-32 x 5/8 19 2C-08-07-0017 23 LOCKWASHER, # 8 20 2C-08-07-0018 15 NUT, 8-32 brass 21 D9-30-GR-0038 1 HINGE BRACKET: RIGHT 22 D9-30-GR-0037 1 HINGE BRACKET: LEFT 23 2I-09-GR-0008 2 BOOT: BLACK VINYL 24 2C-08-07-0099 6 SCREW, 8-32 x 3/8 25 2N-05-GR-0165 1 ELEMENT: TOP, 700W (120V)
26 D9-30-GR-0057 1 LEAD WIRE: RED, 30” w/LOOP CONNECTIONS 27 28 2F-Z1491 1 GRILL PLATE: BOTTOM 29 D9-04-GR-0039 2 BRACKET: ANCHOR GRILL PLATE 30 2C-08-07-0092 4 SCREW, 10-L4 x 3/4 31 2C-08-07-0093 4 LOCKWASHER, #10 32 2C-08-07-0039 4 SCREW, 8-32 x 3/8 33 D9-30-GR-0059 1 LEAD WIRE: WHITE, 6” w/LOOP CONNECTIONS 34 2N-05-GR-0164 1 ELEMENT: BOTTOM, 950W (120V)
35 D9-30-GR-0039 1 PLATE: ELEMENT RETAINER 36 D9-30-GR-0009 2 STUD: ELEMENT PLATE 37 2M-12-GR-0013 1 LOGO LABEL: SONIC 38 D9-04-GR-0029 1 CONDUIT: FLEXIBLE 39 2L-09-GR-0004 1 CUP: GREASE CATCHER 40 D9-30-GR-0036 1 BRACKET: GREASE CATCHER CUP 41 2K-05-07-0017 1 STRAIN RELIEF: CORDSET 42 2E-05-07-0051 1 CORDSET: 14/3, NEMA 5-15P (120V)
43 D9-30-GR-0011 1 PLATE: BACK 44 2C-05-07-0057 1 TERMINAL STRIP: DOUBLE ROW 45 2T-05-GR-0005 1 THERMOSTAT: #K-388-42 46 D9-04-GR-0038 1 HOUSING 47 D9-30-GR-0012 1 COVER: BOTTOM 48 D9-04-GR-0040 1 SPACER STRIP: HOUSING 49 2C-08-GR-0004 2 LEG SCREW: ADJUSTABLE 50 2C-09-GR-0006 2 SPACER: LEG 51 2C-08-07-0037 2 SCREW, 6-32 x 3/8
Part
Number
2N-05-GR-0164 1 ELEMENT: TOP, 950W (208/240V)
2F-01-GR-0002 1 GRILL PLATE: TOP
2N-05-GR-0165 1 ELEMENT: BOTTOM, 700W (208/240V)
2E-05-07-0049 1 CORDSET: 14/3, NEMA 6-15P (208/240V)
Number
Per
Unit
Description
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1
INCLUDE MODEL AND SERIAL NUMBER OF 2
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
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PARTS LIST EFFECTIVE 02-15-06 RB
MODEL GR131
Key
Number
52 2R-09-07-0006 1 KNOB: TEMP CONTROL 53 B9-05-07-0006 1 PILOT LIGHT (120V)
54 2R-09-07-0018 1 KNOB: TIMER 55 2C-08-GR-0011 2 BUSHING: CONDUIT 56 2C-08-GR-0001 2 LOCKWASHER: CONDUIT 57 2C-08-GR-0013 2 CLAMP: CONDUIT 58 D9-30-GR-0056 1 LEAD WIRE: BLACK, 30” w/LOOP CONNECTIONS 59 2C-08-07-0116 2 SCREW, 4-32 x 3/8 60 2C-09-07-0008 1 BEZEL: TIMER 61 2E-05-07-0056 1 BUZZER: DELTROL 62 2P-05-GR-0007 1 TIMER: ELECTRO/MECHANICAL 63 D9-30-GR-0058 1 LEAD WIRE: WHITE, 15” w/LOOP CONNECTIONS 64 2C-08-07-0053 2 SCREW, 8-32 x 3/4
Part
Number
2J-05-07-0010 1 PILOT LIGHT (208/240V)
Number
Per
Unit
Description
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 2
INCLUDE MODEL AND SERIAL NUMBER OF 2
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
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