Star FFW1 Service Manual

Star Manufacturing

International Inc.

10 Sunnen Drive

St. Louis, MO 63143

Phone: [phone]

FAX: [phone]

Installation and

Operating Instructions

TOASTWELL FOOD WARMERS / SERVERS

MODELS:

CCF

FFW SERIES

G SERIES

MDD SERIES

NMS SERIES

STT SERIES

INSTALLATION AND OPERATING
INSTRUCTIONS

CAUTION!

INSTALLATION

These models are equipped for the voltage and
wattage indicated on the nameplate. These units
are designed to operate on alternating current
(A.C.), two wire single phase service only and are
equipped with an approved lead in cord set with
a three prong grounding type plug. DO NOT

CONNECT TO DIRECT CURRENT (D.C.).

Connect Toastswell Therma Drawer hot food
server to any proper A.C. wall outlet and ground
case. If 230V is required, change wiring, unless
you ordered a 230V unit. We will not be
responsible for installation.

OPERATING PROCEDURE

Turn knob to temperature required (#5 is
approx. 150 degrees F, #9 is approx. 200
degrees F). Pilot light will go on until
temperature in warmer is reached, then pilot
light will go off. Thermostat will automatically
maintain proper temperature, using current as
needed . To shut off current turn knob to left.
Check chart, showing temperatures required for
different type foods.

When several types of food are kept hot at the
same time, set thermostat at #5 which is approx.
150 degrees F for best results. Higher
temperature should be used only for short
periods. Thermostat holds temperature to
where it is set. Setting thermostat to a higher
temperature will not speed up the heating time.

Each drawer has a removable pan which can be
removed for cleaning without having to remove
the whole drawer. Each drawer has its own
moisture control. The moisture can be
controlled by turning humidity control knob to
"moist", this will retain the moisture in the food.
To crisp food, turn knob to "crisp" position, this
will crisp food. To keep rolls soft and fresh, turn

knob to moist. This seals moisture in drawer pan
by closing pan lid when drawer is pushed closed.
To crisp hard rolls, turn knob to crisp. This holds
lid open over pan and lets air circulate around
rolls keeping them crisp and hot.

Keep the drawers as full as possible and the rolls
will keep fresh and moist. If set on "moist" when
the drawer is less than half full, they will not keep
as well. When adding new rolls in drawer pull
the rolls that are left in drawer toward the front
and use them first, giving time for new rolls to
become heated. Do not heat the rolls more than
once, as they will not be palatable if reheated. If
they dry out reduce temperature. Time is
required to learn the correct temperature and
moisture control settings.

CLEANING

To remove pan for cleaning, pull out drawer as
far as it will go, lift front of pan about 1/2 inch and
then pull pan forward and lift up.

To replace drawer pan cover let the slots on back
of cover (one on each end) slip on to the two
brackets located in far back of unit. After back of
drawer pan cover is located on these, push up on
front of drawer pan cover, and slide catch over
lift mechanism.

CORD PLUG AND GROUNDING
INSTRUCTIONS

For your protection, this appliance is equipped
with a three conductor cord, having a grounding
type plug. If you use an adaptor be sure your
system is grounded. Then connect the green
wire of the adaptor to a mounting screw of the
receptacle. For ungrounded systems, attach the
green wire of the adaptor to a known permanent
ground.

MAINTENANCE AND REPAIRS

Contact the factory or one of its representatives
or a local service company for service or
maintenance if required.

2

NOTE: This unit may smoke and have a slight
odor when first used because the insulation is
new, for this reason we suggest that before using,
you turn the thermostat to 175 degrees and let
unit heat for approximately 2 hours. This will
allow any smoke or odor to dissipate before food
is put into unit.

For FFW3 and FFW4 drawer units, legs must be
screwed tight against bottom. Legs are sold
separately. FFW1 and FFW2 drawer units, screw
four rubber feet in threaded holes that were used
to hold hot food server in crate.

RETAIN THIS MANUAL FOR FUTURE REFERENCE
Part No.

2M-Z1193 Rev. -- 4/10/97

3

WIRING DIAGRAM FOR:

CCF, FFW Series, MDD Series, NMS Series, and STT Series

Drawer Food Warmers

PARTS LIST EFFECTIVE 01-08-02 RB

9E MODEL FFW Series Drawer Food Warmer

Key

Number

Part

Number

Number

Per

Description

Unit

U1 2R-09-FW-0006 1/2/3/4 MOIST CRISP CONTROL KNOB FFW1/FFW2/FFW3/FFW4
U2-U4 E9-30-FW-0045 1/2/3/4 MOIST CRISP CONTROL COMPLETE FFW1/FFW2/FFW3/FFW4
U5 E9-50-FW-0015 1/2/3/4 DRAWER FRONT, STAINLESS, INSULATED FFW1/FFW2/FFW3/FFW4
U6 E9-04-FW-0111 1/2/3/4 DRAWER SUPPORT (LEFT) FFW1/FFW2/FFW3/FFW4

U7 E9-30-FW-0061 1/2/3/4 PAN LID, ALUMINUM FFW1/FFW2/FFW3/FFW4
U8 2D-09-FW-0016 1/2/3/4 PAN, STAINLESS STEEL
U9 L E9-30-FW-0039 1/2/3/4 DRAWER SLIDE INNER TRACK (LEFT) FFW1/FFW2/FFW3/FFW4
U9 R E9-30-FW-0040 1/2/3/4 DRAWER SLIDE INNER TRACK (RIGHT) FFW1/FFW2/FFW3/FFW4
U10,U11 E9-30-FW-0043 1/2/3/4 LID LIFT ASSEMBLY FFW1/FFW2/FFW3/FFW4
U1 2 E9-04-FW-0120 1 TOP, STAINLESS STEEL
U13L E9-30-FW-0052 1/2/3/4 DRAWER SLIDE OUTER TRACK (LEFT) (16-3/16”) FFW1/FFW2/FFW3/FFW4
U13R E9-30-FW-0053 1/2/3/4 DRAWER SLIDE OUTER TRACK (RIGHT) (16-3/16”) FFW1/FFW2/FFW3/FFW4
U14 SCREW (OBTAIN LOCALLY)
U1 5 E9-04-FW-0136 1/2/3/4 LID REST GUIDE (LEFT) FFW1/FFW2/FFW3/FFW4

U16 HANDLE
U16A 2R-Y7557 1/2/3/4 HANDLE DOOR (NEW STYLE) FFW1/FFW2/FFW3/FFW4
U17 HANDLE SCREW (OBTAIN LOCALLY)
U17A 2C-08-07-0048 2/4/6/8 HANDLE SCREW (10-32x1.75) FFW1/FFW2/FFW3/FFW4
U1 8 DRAWER LOCK ASSEMBLY (NO LONGER AVAILABLE) (Use Key # U36 & U37 instead)
U19 PIN (NO LONGER AVAILABLE)
U20 2P-08-07-0151 1/2/3/4 SPRING FFW1/FFW2/FFW3/FFW4
U2 1 E9-30-FW-0002 1/2/3/4 DRAWER FRAME ASSEMBLY FFW1/FFW2/FFW3/FFW4
U2 2 2S-Z3823 1 ROUND IND ICATOR LIGHT (120V) (NEW STYLE)

U2 3 2R-09-07-0006 1 THERMOSTAT KNOB
U2 5 E9-04-FW-0243 1 THERMOSTAT BRACKET
U2 6 2T-05-FW-0003 1 THERMOSTAT, CAPILLARY TUBE TYPE
U2 7 E9-04-FW-0131 1 THERMOSTAT BULB CLAMP
U28 SCREW (OBTAIN LOCALLY)
U2 9 E9-04-FW-0103 1/2/3/4 DRAWER STOP (LEFT) FFW1/FFW2/FFW3/FFW4

U3 0 E9-50-FW-0043 1 ELEMENT HOLDER AND BAFFLE (LEFT)
U3 1 2N-05-FW-0002 2 ELEMENT, 600 WATT (120/208/240V)

U3 2 2C-05-07-0036 2 PORCELAIN WIRE CONNECTOR (OLD STYLE)
U3 3 E9-04-FW-0115 1 ELEMENT COVER PLATE

U3 4 2K-05-07-0017 1 STRAIN RELIEF, CORDSET
U3 5 2E-05-07-0051 1 LEAD-IN CORD (120V)

U3 6 E9-30-FW-0044 1/2/3/4 REAR DRAWER LOCK FFW1/FFW2/FFW3/FFW4
U3 7 E9-70-FW-0093 1/2/3/4 DRAWER LOCK CATCH FFW1/FFW2/FFW3/FFW4

E9-04-FW-0060 1/2/3/4 DRAWER SUPPORT (RIGHT) FFW1/FFW2/FFW3/FFW4

(23-1/4 x 14-3/8 x 5-1/8) FFW1/FFW2/FFW3/FFW4

E9-04-FW-0137 1/2/3/4 LID REST GUIDE (RIGHT) FFW1/FFW2/FFW3/FFW4

(OLD STYLE) (NO LONGER AVAILABLE)

2S-05-07-0138 1 ROUND INDICATOR LIGHT (240V) (NEW STYLE)
2S-05-07-0040 1 SQUARE INDICATOR LIGHT (120V) (OLD STYLE) (not shown)
2S-05-07-0170 1 SQUARE INDICATOR LIGHT (240V) (OLD STYLE) (not shown)

E9-04-FW-0313 1/2/3/4 DRAWER STOP (RIGHT) FFW1/FFW2/FFW3/FFW4
E9-50-FW-0039 1 ELEMENT HOLDER AND BAFFLE (RIGHT)

2E-05-07-0057 1 TERMINAL BLOCK (NEW STYLE) (not shown)

2E-05-07-0049 1 LEAD-IN CORD (240V)

2P-09-FW-0025 2 RI GID W HEEL/CASTER (not shown)
2P-09-FW-0026 2 SWIVEL WHEEL/CASTER (not shown)

2A-09-FW-0023 4 LEG 6” (not shown)
2A-09-FW-0024 4 LEG 12” (not shown)

2T-05-FW-0004 1 THERMOMETER FLANGE FRONT (OLD STYLE) (not shown)
2T-05-FW-0010 1 THERMOMETER 2” DIAL (NEW STYLE) (not shown)

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1

INCLUDE MODEL AND SERIAL NUMBER OF 1

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.