Star CSD-2-H User Manual

DOUBLE PERISTALTIC

CHEESE DISPENSER

MODEL

CSD-2-H SERIES

Installation and

Operation

Instructions

2M-Z3439 Rev. H 10/03/12

CSD-2-H

1

the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure

SAFETY SYMBOL

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual ac­companying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specications and product design without

notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change
without notice. While Star Manufacturing exercises good faith efforts to provide
information that is accurate, we are not responsible for errors or omissions

in information provided or conclusions reached as a result of using the

specications. By using the information provided, the user assumes all risks in
connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record

a faster service.

Authorized Service Agent

Model No.

Serial No.

Voltage

Purchase Date

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]
Telephone: [phone] Local [phone]

Service Help Desk

Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:

Telephone: [phone] Local [phone]

Fax: [phone] Local [phone]

E-mail [e-mail]

[e-mail]

[e-mail]

Website: www.star-mfg.com

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

2

SPECIFICATIONS

Double Peristaltic Cheese Dispenser, Model CSD-2-H

Capacity: Four 6 pound bags (Four 2.7kg Bags)
Electrical: 120V; 1050 Watts; 60 Cycle; single phase - or - 230V; 1050 Watts; 50 Cycle; single phase
Dimensions: 18 1/4" W x 18 1/4" D x 25 3/8" H (46.3 W x 46.3 D x 64.4 H cm)

Net Weight: 45 lbs. (20.4kg)

This equipment is designed and sold for commercial use only by personnel trained and

experienced in its operation and is not sold for consumer use in and around the home nor
for use directly by the general public in food service locations.

CAUTION

Before using your new equipment, read and understand all the instructions & labels

associated with the unit prior to putting it into operation. Make sure all people associated
with its use understand the units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed.

This unit has been tested and carefully packaged to insure delivery of your unit in perfect
condition. If equipment is received in damaged condition, either apparent or concealed, a
claim must be made with the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is

unpacked, a request for inspection of concealed damage must be made with carrier within
15 days. Be certain to retain all contents plus external and internal packaging materials for

inspection. The carrier will make an inspection and will supply necessary claim forms.

WARNING

-IMPORTANT­Read this manual completely before attempting installation.

INSTALLATION

This cheese dispenser is equipped for the voltage and wattage indicated on the nameplate
mounted on the back of the unit, and is designed for use on alternating current (AC) only.

NOTE: The cheese dispenser should not be installed without the four-inch (10cm) legs provided
with the machine. The legs screw into the nuts on the bottom of the dispenser.

DO NOT CONNECT TO DIRECT CURRENT (DC).

GENERAL OPERATING INSTRUCTIONS

This cheese dispenser is designed to be used with a 9” x 14” (22.8 x 35.5cm) poly bag with

a 1 inch (2.5cm) outlet tment. The peristaltic pump is designed to be used with 1/4 inch id.

(.6cm) to 1/2 inch id. (1.3cm) tubing with 1/16 inch (.16cm) wall thickness.

The dispenser is designed with a preset non-adjustable thermostat. It is designed to maintain
a product temperature of between 140°F to 160°F.

3

Loading Product:

1. Turn dispenser OFF.

2. Unhook the tension spring from the catch.

3. Slide the pump block away from the pump head.

4. Insert the new bag into tray and route the tube around the rollers.
(NOTE: Make sure hose is not twisted)

5. Place the end of the hose in the slot of the bottom bracket.

6. Slide the pump block towards the pump head.

7. Hook the tension spring onto the catch.

8. Install the tube cover back onto the dispenser, extending the tube through the cover.
Leave 1/2" of the tube below the cover.

9. Dispense a small amount of product to insure the tube is seated

correctly, and the product is owing.

Operation Notes:

The product should be preheated according to the manufacturer’s instructions. The product
should be a minimum of 140°F before dispensing.

The thermometer reading will vary with the heating cycle of the dispenser over a range of
20°F. The thermometer should read between 135°F and 180°F during normal dispenser
operation. Do not open the door during operation because heat will escape resulting in
lower product temperature.

The pump will not function correctly if the product is not at the correct temperature.

CAUTION

The dispenser is designed to operate 24 hours a day. Once the product is placed in the
dispenser it should not be removed until the pouch is empty, or the holding period of the
product has expired.

NOTE: To increase the evacuation of thicker products, open the dispenser and pull the

product towards the outlet tment once or twice during operation.If the pump drips or does

not dispense product check to make sure the hose is routed correctly and that the spring is
latched onto the catch. Run the dispenser for a short period of time.

CHECKING PRODUCT TEMPERATURE

The machine should be plugged in and turned on with product in the dispenser for a least
5 hours.

1. Dispense at least 3 inches of product into an insulated cup.

2. Without hesitation, insert a thermometer to the bottom of the cup and stir the product
gently with the stem of the thermometer.

3. Position the tip of the thermometer in the center of the product mass.

4. The temperature should read between 140°F and 165°F.

4

CAUTION

To set portion:

1. Load preheated product pouch into dispenser.

2. Dispense product until there is a steady ow.

3. Dispense the product into a clean container, and measure the product to verify the

dispensed amount.

4. Using a small screwdriver, turn the control dial, located on the back of the unit,

clockwise for more product, and counter-clockwise for less product.

5. Repeat steps 3 and 4 until the desired amount is reached.

NOTE: This dispenser control is based on a time setting. Variations in product temperature
and consistency will affect the dispensed amount. To insure a consistent portion, use

product that is at the correct temperature (145°F to 160°).

CLEANING INSTRUCTIONS

To clean the stainless steel body:

Stainless steel is corrosion resistant, but may corrode if not cleaned properly. The dispenser
should be cleaned with a soft cloth with mild soap and water. Do not use detergents, strong
abrasives, or metal scouring pads on the stainless steel.

The pump mechanism should not need cleaning during normal use.
If product should spill onto the pump head, it can be removed for easy cleaning.

To remove and clean the pump head:

1. Remove the bag according to the instructions.

2. Unscrew the knob from the pump head.

3. Remove the pump head.

4. Slide the pump block out of the track.

5. Clean the parts in a solution of mild soap and water using a soft cloth.

6. If needed the rollers can also be disassembled for cleaning.

7. Dry parts before reassembling.

CAUTION

The spring can also be removed for cleaning by removing the retaining washer.

NOTE: When installing the pump head onto the drive shaft, make sure the pump head is
fully seated onto the square end of the drive shaft before installing the knob.

WARNING: The drive shaft and pump head could be damaged if the pump
head is installed incorrectly.

MAINTENANCE AND REPAIRS

Contact the factory, a service representative or a local service company for service or required
maintenance.

5

Visit our Website at: www.star-mfg.com Email: [e-mail]

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which
the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation
company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited
to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair
of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken
to the closest Star service agency, transportation prepaid.

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

LIMITED EQUIPMENT WARRANTY

> Star will not assume any responsibility for loss of revenue.

> On all shipments outside the United States and Canada, see International Warranty.

* The warranty period for the Ultra-Max, Hot Plates, Griddles, Charbroilers is (3) years parts & labor.

* The warranty period for the Star-Max, Charbroilers, Griddles, Hot Plates, Fryers & Finishing Oven is (2) years parts & labor.

* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.

* ThewarrantyperiodfortheChrome-MaxGriddlesisve(5)yearsonthegriddlesurface.Seedetailedwarrantyprovidedwithunit.

* The warranty period for Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

Dura-Teccoatingsfromimpropercleaning,maintenance,useofmetallicutensils,orabrasivecleaners,abrasivepads,productidentiersand
point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the
“non-stick” properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts

and ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or

the Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted, the labor to replace the part is NOT warranted.

SERVICES NOT COVERED BY WARRANTY

1. Traveltimeandmileagerenderedbeyondthe50mileradiuslimit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damagesduetoimproperinstallation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:

* TheModel510FD,510FFFryer.
* TheModel526TOAToasterOven.
* TheModelJ4R,4oz.PopcornMachine.
*TheModel518CMA&526CMACheeseMelter.
* TheModel12MC&15MC&18MCPHotFoodMerchandisers.
* TheModel12NCPW&15NCPWNachoChip/PopcornWarmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model HPD & SPD Series Dispenser.
* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
* AllQCS/RCSSeriesToastersexcept Model QCS3 & RCS3 Series.
* All Fast Steamer Models except Direct Connect Series.

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

PARTS WARRANTY

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resettingofcircuitbreakersorsafetycontrolsorresetbuttons

16. Replacementofbulbs

17. Replacementoffuses

18. Repairofdamagecreatedduringtransit,delivery,&

PORTABLE EQUIPMENT

FOR ASSISTANCE

 installationORcreatedbyactsofGod

ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers

(Model 16PD-A Only)

* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens

(Model PO12 Only)

* Heat Lamps
* Pumps-Manual

6

2M-4497-2 11/21/14

SK1755

PART NO.

ADDED 240V INFORMATION DWD

-

12/05/00

A

LTR DATE DESCRIPTION OF CHANGE DR

WIRING DIAGRAM CSD-2NH

5

CSD-2NH

MODEL NO.

TITLE

-

MATERIAL

FINISH

5

10

REVISIONS

6

WHITE (#12 ON 240V UNITS)

12

WHITE

-

GREEN

12

11

GREEN

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

BLACK

8

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

11

BLACK

2-18-00

1

4

4

7

COM

NC

NO

3

2

12

DATE

#10 SUNNEN DRIVE, ST. LOUIS, MO. 63143, USA

STAR MANUFACTURING INTERNATIONAL INC.

CK.

MH

TOLERANCES UNLESS OTHERWISE NOTED

DR.

FRACTIONS ± 1/64 DECIMALS ± .005

FOR 240V

FOR 120V

1

2

3

3

7

20

56

25

40

27

46

34

47

32

21

52

53

19

2

16

4

22

24

23

14

3

35

44

45

59

37

42

38

17

43

41

36

26

55

33

39

SK1759 REV. B 11/28/01

STAR MANUFACTURING INTERNATIONAL, INC.

15

48

58

10

13

6

49

5

31

8

7

9

1

31

12

11

18

29

51

50

57

30

54

28

120V

MODEL CSD-2NH

8

PARTS LIST October 3, 2012, Rev H

Double Peristaltic Cheese Dispenser CSD-2-H

Key

Number

1 M2-Z1697 1 BACK
M2-Z5080 1 BACK CSD-2NHC, CSD-2RCH, CSD-2RCCH
2 M2-22027 1 TOP BACK ASSY
3 2I-Z1894 2 HINGE INSERT
4 2T-Y5708 2 THERMOSTAT #60T13 200F
5 PS-Z10007 1 MOTOR-RIGHT SIDE (no cushion required)
2U-Z3000 1 MOTOR-RIGHT SIDE (120 RPM) CSD-2NHC, CSD-2RCH, CSD-2RCCH
6 2I-Y6709 4 MOTOR CUSHIONS
7 PS-Z10008 1 MOTOR-LEFT SIDE (no cushion required)
2U-Z5085 1 MOTOR-LEFT SIDE (120 RPM) CSD-2NHC, CSD-2RCH, CSD-2RCCH
8 2U-200559 1 MOTOR, FAN 120V 12Z12-BTM Manufactured after march 2003
2U-Z1611 1 MOTOR, W/FAN Manufactured before march 2003
2U-Z5041 1 FAN A/C 110CFM 230V
9 C3-39111 1 CORDSET
10 M2-Z3425 1 WALL-MOTOR MOUNT
11 2K-H5417 1 BUSHING-HEYCO SR-6P3-4
12 2N-Z3294 1 ELEMENT FINNED TUBULAR 120V/850W
13 M2-Z1703 2 BRACKET-ELEMENT
14 2T-Z6504 1 THERMOSTAT 147 DEG F
15 M2-22030 1 BAG HOUSING ASSY
16 2P-9615 2 BEARING
17 2A-Z1920 2 HINGE SLEEVE
18 2T-05-FW-0005 1 THERMOMETER
19 2B-Z1714 1 TOP SUPPORT
20 M2-22028 1 ASSEMBLY-TOP
21 M2-Z2142 1 FLANGE-TOP
22 M2-22049 1 ASSEMBLY BLOCK RIGHT
23 M2-22048 1 ASSEMBLY BLOCK LEFT
24 M2-Z1862 1 TRACK-BLOCK
25 M2-22023 1 COVER-TUBE
26 M2-Z1880 1 DRIP TRAY
M2-Z1868 1 DRIP TRAY CSD-2S, CSD-2CF
27 2M-Z1688 2 ARROW GRAPHIC
28 2R-Y5092 4 FOUR INCH FOOT
29 2C-Y7565 4 CAGE NUT
30 M2-Z1698 1 BOTTOM
31 2K-Y1139 6 HEYCO BUSHING SB500-6
32 2P-Z1615 1 SPRING-RIGHT
33 2A-H7804 4 FOOT-RUBBER
34 2C-Z1689 2 WASHER-1.25 OD X 9/32 ID
35 2P-Z1683 1 SPRING LEFT
36 2E-Z1622 2 SWITCH-MOMENTARY
37 2E-Z1684 1 MICROSWITCH

38 2E-Y9627 1 SWITCH-LIGHTED ON/OFF
39 M2-Z1705 1 COVER-SWITCH LEFT
40 M2-Z1706 1 COVER-SWITCH RIGHT
41 2A-Z1613 2 DRIVE SHAFT
42 2A-Z1690 2 COTTER PIN 1/8 X 1 1/4
43 2V-Z1619 2 PUMP HEAD
44 2C-Z1620 10 SHOULDER SCREW 1" X .187
45 2A-Z1621 10 ROLLER 1 X .5ID X .194OD
46 2R-Z1623 4 KNOB-SPRING

Part

Number

MODEL

Number

Per

Unit

Description and Model Designation

1

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

2

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.

9

PARTS LIST October 3, 2012, Rev H

Double Peristaltic Cheese Dispenser CSD-2-H

MODEL

Number

Key

Number

47 2A-Z1616 2 BUSHING
48 M2-Z1701 2 MOTOR HOUSING
MS-Z5082 2 MOTOR HOUSING CSD-2NHC, CSD-2RCH, CSD-2RCCH
49 M2-Z1702 2 MOTOR HOUSING OUTLET
M2-Z5083 2 MOTOR HOUSING OUTLET CSD-2NHC, CSD-2RCH, CSD-2RCCH
50 2C-8477 1 TINNERMAN PUSH ON
51 2I-H6579 1 GROMMET
52 M2-Z2143 1 BRACKET-CHAIN
53 M2-Z1909 1 CHAIN
54 2I-Z1914 4 RUBBER PAD
55 2B-Z1869 1 GRATE CSD-2S, CSD-2CF
56 2M-Z1892 1 FRONT PANEL GRAPHIC CSD-2N
2M-Z1829 1 FRONT PANEL GRAPHIC CSD-2S
2M-Z2975 1 FRONT PANEL GRAPHIC CSD-2CF
2M-Z3360 1 FRONT PANEL GRAPHIC CSD-2RC, CSD-2RCH
2M-Z3362 1 FRONT PANEL GRAPHIC CSD-2RCC, CSD-2RCCH
57 2M-Z2736 2 GRAPHIC SIDE CSD-2N
NONE - GRAPHIC SIDE CSD-2A
2M-Z3361 2 GRAPHIC SIDE CSD-2RC, CSD-2RCH
2M-Z3419 1 GRAPHIC LEFT SIDE CSD-2RCC, CSD-2RCCH
2M-Z3420 1 GRAPHIC RIGHT SIDE CSD-2RCC, CSD-2RCCH
58 M2-Z5081 2 MOTOR COVER CSD-2NHC, CSD-2RCH, CSD-2RCCH
59 2A-Z5564 2 PUMP HEAD ASSEMBLY COMPLETE

Part

Number

Per
Unit

Description and Model Designation

2

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

2

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.

10

STAR MANUFACTURING INTERNATIONAL INC.

1. UNHOOK THE TENSION SPRING FROM THE CATCH

OR CLEANING THE PUMP MECHANISM

CAUTION: ALWAYS TURN THE UNIT OFF WHEN CHANGING A BAG,

10. TURN THE UNIT BACK ON

9. INSTALL THE TUBE COVER BACK INTO THE DISPENSER, EXTENDING THE
TUBE THROUGH THE COVER. lEAVE 1/2” OF THE TUBE BELOW THE COVER.

OF THE BLOCK.

8. MAKE SURE THE TUBE IS ROUTED ON THE CENTER GROOVE

7. HOOK THE TENSION SPRING ONTO CATCH

6. SLIDE THE PUMP BLOCK TOWARDS THE PUMP HEAD

BRACKET

5. PLACE THE END OF THE HOSE IN THE SLOT OF THE BOTTOM

4. ROUTE THE TUBE AROUND THE ROLLERS AS SHOWN

BAG OUTLET THROUGH THE SLOT AT THE BOTTOM OF THE HOUSING

3. PLACE THE BAG INTO THE BAG HOUSING, AND INSERT THE

2. SLIDE THE PUMP BLOCK AWAY FROM THE PUMP HEAD

BAG LOADING INSTRUCTIONS:

2M-Z2819a

BOTTOM BRACKET

CATCH

SPRING ENGAGED

BAG LOADING INSTRUCTIONS

ST. LOUIS MO. 63143

10 SUNNEN DRIVE

SPRING RELEASED

PUMP BLOCK

BAG

3-22-99

PUMP HEAD

11

STAR INTERNATIONAL HOLDINGS INC. COMPANY

Star - Holman - Lang - Wells - Bloomeld - Toastmaster

10 Sunnen Drive, St. Louis, MO 63143 U.S.A.

[phone]

www.star-mfg.com